Portable rapid separation sieve for complete soybean grains
The screening wire spacing is adjusted by the adjusting nut and guide rod structure of the portable soybean whole grain rapid separation screen, which solves the problem of fixed screen diameter of the existing device and achieves the effect of flexible screening and efficient collection of soybean whole grains.
Patent Information
- Application Number
- CN202422264314.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing soybean screening device has a fixed screen diameter and cannot adapt to the diameter differences of different soybean varieties and environmental conditions, resulting in low screening efficiency.
A portable soybean whole grain rapid separation screen was designed. The spacing of the screening wires was adjusted by adjusting the nut and guide rod structure to achieve flexible adjustment of the screen diameter. It was also equipped with a cleaning component and a rotating mechanism to improve the screening efficiency.
It realizes automatic adjustment of screening diameter according to soybean diameter and shape, improves screening efficiency, reduces the residue of broken grains, and ensures efficient collection of intact soybean grains and cleanliness of the screen.
Smart Images

Figure CN223352111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grain detection, in particular to a portable whole soybean grain rapid separation screen. Background Art
[0002] Currently, soybean quality testing is primarily based on GB1352-2009, which primarily assesses soybean quality based on the following criteria: intact kernels, damaged kernels, heat-damaged kernels, and impurities. Due to their unique characteristics, most soybean products are prone to breaking into two or more pieces during procurement, warehousing, and storage, resulting in a significant number of broken kernels. This breakage is counted separately from damage caused by soybean shriveling, insect infestation, and other factors.
[0003] The current existing soybean screening device is to place soybeans into multiple mutually nested filter cylinders, and then rotate the filter cylinders to screen and filter the soybeans. However, the screening diameter of the screen in the existing device is fixed during screening, and different soybean varieties usually have different diameters. Even soybeans of the same variety may have different diameters due to the influence of the natural environment and geographical location. When screening soybeans, it is usually necessary to replace the corresponding screen according to the diameter of the soybeans to avoid invalid screening due to mismatch of the screen screening diameters. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a portable soybean whole grain rapid separation screen, the screening diameter of the screen can be adjusted according to the diameter and shape of the soybeans.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A portable soybean whole grain rapid separation screen comprises a mounting bracket, a rotating mechanism arranged on the top of the mounting bracket and a screening mechanism arranged on the rotating mechanism; the screening mechanism comprises a mounting frame, two groups of screening assemblies stacked in an upper and lower order and fixed on the inner side of the mounting frame, a receiving tray detachably arranged at the lower part of the mounting frame and used for receiving the bottom material of the broken grains, a whole grain collection box detachably arranged on the side of the outer side of the mounting frame, a guide plate with one end fixedly connected to the whole grain collection box and the other end extending through the mounting frame to the bottom of the screening assembly located below, and a cleaning assembly arranged in the mounting frame for cleaning the two screening assemblies; each group of the screening assemblies comprises a plurality of screening wires arranged in parallel and spaced apart and a plurality of symmetrically arranged on the left and right sides of the screening wires for adjusting the separation of the two screening assemblies. An adjusting subassembly for the spacing between screening wires; the two ends of the screening wires are respectively fixed to the adjusting subassemblies on the corresponding sides; each group of the adjusting subassemblies includes an adjusting nut passed through the mounting frame, a guide rod whose two ends are respectively slidably connected to the two inner side walls relative to the mounting frame, a slide rail arranged parallel to the guide rod and fixed in the mounting frame, a guide block fixed to the middle of the guide rod and a pair of connecting rod groups symmetrically hinged on both sides of the guide block and slidingly arranged between the guide rod and the slide rail; the adjusting nut is circumferentially rotatably fixed on the side wall of the guide rod; each group of the connecting rod groups is composed of a number of connecting rods which are hinged end to end in sequence and arranged in a serpentine shape, and the hinge seat between two adjacent connecting rods on one side of the slide rail is fixedly connected to one end of the corresponding screening wire.
[0007] More preferably, the cleaning assembly includes mounting plates symmetrically arranged at the left and right ends of the outer wall of the mounting frame, a screw rod rotatably arranged between the two mounting plates, a connector threadedly connected to the screw rod and movably inserted into the mounting frame along the width direction of the whole grain collection box, a pair of cleaning brushes symmetrically fixed at the top and bottom of the connector and with opposite sides respectively abutting against the screening wires in the two screening assemblies, and a rotating motor fixed at the outer wall of any one of the mounting plates and with a driving end passing through the mounting plate and fixedly connected to the screw rod; the side walls of the mounting frame are respectively provided with a first slide groove and a second slide groove adapted to the top and bottom of the connector.
[0008] More preferably, the rotating mechanism includes a driving motor fixed to the bottom of the mounting bracket, a rotating disk rotatably provided on the top of the mounting bracket and fixedly connected to the driving end of the driving motor; the mounting frame is fixed around the upper surface of the rotating disk.
[0009] More preferably, the mounting bracket includes a bracket body and clamping assemblies symmetrically arranged on both sides of the bracket body and hinged to the bracket body; the clamping assembly includes a pair of clamping plates hinged to each other and a return spring arranged between the two clamping plates.
[0010] More preferably, a guide ring is fixedly provided around the upper portion of the inner surface of the installation frame, the lower surface of which abuts against the upper surface of the cleaning brush located above, and the upper surface of the guide ring gradually tilts downward from the outside to the inside.
[0011] More preferably, the top cover of the installation frame is provided with a screen cover.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model drives the guide rod to slide inside the installation frame by screwing in or out the adjusting nut, so that the guide rod and the slide rail are close to or away from each other, thereby adjusting the inclination angle of the connecting rod that slides with the guide rod and the slide rail at both ends, so as to adjust the maximum distance between the two adjacent connecting rods, and then adjust the distance between the screening wires. The two screening components are vertically and closely arranged so that the two groups of screening wires form a screen. By changing the distance between the screening wires in the two groups of screening components, the screening diameter of the screen is adjusted to adapt to the screening of soybeans with different diameters. At the same time, when the shape of the soybeans is different from that of ordinary soybeans (such as smaller than ordinary soybeans, more severely broken, etc.), they will also be screened and rejected by the screen.
[0014] 2. The utility model drives the screw rod to rotate by rotating the motor, so that the sliding block drives the two cleaning brushes and the cleaning brush to move. On the one hand, the whole soybeans screened out on the screen can be pushed into the whole soybean collection box for collection. On the other hand, the screening wires of the screen can be cleaned to avoid part of the soybeans remaining on the screen as much as possible, so as to reduce the impact on the subsequent screening of soybeans. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the overall schematic diagram of the separation screen (without the screen cover);
[0016] Figure 2 It is a schematic side cross-sectional view of the separation screen (without screen cover);
[0017] Figure 3 This is an enlarged view of the structure at A;
[0018] Figure 4 It is a schematic cross-sectional view of the front of the separation screen;
[0019] Figure 5 This is a top view of the separation screen (without the guide ring and screen cover);
[0020] Figure 6 Schematic diagram of the process of adjusting the spacing of the screening wires for the adjustment subassembly Figure 1 ;
[0021] Figure 7 Schematic diagram of the process of adjusting the spacing of the screening wires for the adjustment subassembly Figure 2 .
[0022] Description of reference numerals:
[0023] 1. Mounting bracket; 11. Bracket body; 12. Clamping assembly; 121. Clamping plate; 122. Return spring; 2. Rotating mechanism; 21. Driving motor; 22. Rotating disk; 3. Screening mechanism; 31. Mounting frame; 311. First slide; 312. Second slide; 32. Screening assembly; 321. Screening wire; 322. Adjusting subassembly; 3221. Adjusting nut; 3222. Guide rod; 3223. Slide rail; 3224. Guide block; 3225. Connecting rod; 33. Receiving plate; 34. Whole grain collecting box; 35. Cleaning assembly; 351. Rotating motor; 352. Screw rod; 353. Connecting piece; 354. Cleaning brush; 355. Mounting plate; 36. Guide ring; 37. Screen cover; 38. Guide plate. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments.
[0025] A portable soybean whole grain rapid separation screen comprises a mounting bracket 1, a rotating mechanism 2 arranged on the top of the mounting bracket 1 and a screening mechanism 3 arranged on the rotating mechanism 2; the screening mechanism 3 comprises a mounting frame 31, two groups of screening assemblies 32 stacked in an upper and lower order and fixed inside the mounting frame 31, a receiving tray 33 detachably arranged at the lower part of the mounting frame 31 and used for receiving broken grain bottom material, a whole grain collecting box 34 detachably arranged on the side of the outer side of the mounting frame 31, a guide plate 38 with one end fixedly connected to the whole grain collecting box 34 and the other end extending through the mounting frame 31 to below the screening assembly 32 located below, and a cleaning assembly 35 arranged in the mounting frame 31 for cleaning the two screening assemblies 32; each group of the screening assemblies 32 comprises a plurality of screening wires 321 arranged in parallel and spaced apart and an adjusting subassembly 322 symmetrically arranged on the left and right sides of the screening wires 321 for adjusting the spacing between the plurality of screening wires 321; The two ends of the screening wire 321 are respectively fixed to the adjusting subassembly 322 on the corresponding side; each group of the adjusting subassembly 322 includes an adjusting nut 3221 passed through the mounting frame 31, a guide rod 3222 at both ends slidingly connected to the two inner side walls relative to the mounting frame 31, a slide rail 3223 arranged parallel to the guide rod 3222 and fixed in the mounting frame 31, a guide block 3224 fixed to the middle part of the guide rod 3222 and a pair of connecting rod groups symmetrically hinged on both sides of the guide block 3224 and slidingly arranged between the guide rod 3222 and the slide rail 3223; the adjusting nut 3221 is circumferentially rotatably fixed on the side wall of the guide rod 3222; each group of the connecting rod group is composed of a number of connecting rods 3225 which are hinged end to end and arranged in a serpentine manner, and the hinge seat between two adjacent connecting rods 3225 on one side of the slide rail 3223 is fixedly connected to one end of the corresponding screening wire 321.
[0026] By screwing in or out the adjusting nut 3221, the guide rod 3222 is driven to slide inside the mounting frame 31, so that the guide rod 3222 and the slide rail 3223 are moved closer or farther away, thereby adjusting the inclination angle of the connecting rod 3225 that slides with the guide rod 3222 and the slide rail 3223 at both ends, so as to adjust the maximum distance between the two adjacent connecting rods 322, and thus adjust the distance between the screening wires 321. The two screening assemblies 32 are vertically and closely arranged so that the two groups of screening wires 321 form a screen. By changing the distance between the screening wires 321 in the two groups of screening assemblies 32, the screening diameter of the screen is adjusted to adapt to the screening of soybeans of different diameters. At the same time, when the shape of the soybeans is different from that of ordinary soybeans (such as being smaller than ordinary soybeans, more severely broken, etc.), they will also be eliminated through the screening of the screen.
[0027] As a possible implementation of this scheme, preferably, the cleaning assembly 35 includes mounting plates 355 symmetrically arranged at the left and right ends of the outer wall of the mounting frame 31, a screw rod 352 circumferentially rotatable between the two mounting plates 355, a connector 353 threadedly connected to the screw rod 352 and movably inserted into the mounting frame 31 along the width direction of the whole grain collection box 34, a pair of cleaning brushes 354 symmetrically fixed at the top and bottom of the connector 353 and with opposite sides respectively abutting against the screening wires 321 in the two screening assemblies 32, and a cleaning brush 354 fixed on the outer wall of any one of the mounting plates 355 and with the driving end passing through The mounting plate 355 is fixedly connected to the rotating motor 351 with the screw rod 352; the side walls of the mounting frame 31 are respectively provided with a first slide groove 311 and a second slide groove 312 adapted to the top and bottom of the connecting piece 353; the rotating motor 351 drives the screw rod 352 to rotate, so that the connecting piece 353 drives the two cleaning brushes 354 to move, which can, on the one hand, push the whole soybeans sieved out of the screen into the whole soybean collection box 34 for collection, and on the other hand, clean the screening wire 321 of the screen to avoid some soybeans from remaining on the screen as much as possible, so as to reduce the impact on the subsequent screening of soybeans.
[0028] As a possible implementation scheme of this solution, preferably, the rotating mechanism 2 includes a driving motor 21 fixed to the bottom of the mounting bracket 1, and a rotating disk 22 rotatably arranged on the top of the mounting bracket 1 and fixedly connected to the driving end of the driving motor 21; the mounting frame is fixed around the upper surface of the rotating disk 22; the rotating disk 22 is driven to rotate by the driving motor 21, thereby driving the screening mechanism 3 to rotate, thereby improving the screening efficiency of the screening mechanism 3.
[0029] As a possible implementation scheme of the present invention, preferably, the mounting bracket 1 includes a bracket body 11 and a clamping assembly 12 symmetrically arranged on both sides of the bracket body 11 and hinged to the bracket body 11; the clamping assembly 12 includes a pair of clamping plates 121 hinged to each other and a return spring 122 arranged between the two clamping plates 121; through the action of the clamping plates 121 and the return spring 122, the bracket body 11, the rotating mechanism 2 and the screening mechanism 3 can be fixed near the soybeans, thereby facilitating the screening of the soybeans.
[0030] As a possible implementation of the present scheme, preferably, a guide ring 36 is fixed around the upper inner surface of the mounting frame 31, the lower surface of which abuts against the upper surface of the cleaning brush 354 located above, and the upper surface of the guide ring 36 gradually tilts downward from the outside to the inside; through the setting of the guide ring 36, the soybeans can be guided to the middle position of the screen.
[0031] As a possible implementation of this solution, preferably, a screen cover 37 is provided on the top of the mounting frame 31 ; the provision of the screen cover 37 can prevent soybeans from rotating out from the top when the screening mechanism 3 is subjected to rotary screening.
[0032] The working principle of this device is:
[0033] The device is clamped near the soybeans by two clamping assemblies 12, and then the adjusting nut 3221 is screwed in or out according to the diameter of the soybeans to adjust the screening spacing of the screen. Then, the soybeans are poured onto the screen from above the guide ring 36, and the screen cover 37 is covered on the top of the mounting frame 31. Then, the driving mechanism 21 drives the rotating disk 22 to drive the screening mechanism 3 to rotate to achieve accelerated screening of the soybeans. When passing through the screening, the whole soybeans and the soybeans with a crushed volume of less than 1 / 4 will be blocked by the screen and retained on the screen, while the soybeans with a crushed volume of more than 1 / 4 will pass through the screen and fall to the In the receiving tray 33, when the screening is completed, the screw rod 352 is driven to rotate by rotating the motor 351, so that the connecting piece 353 drives the cleaning brush 354 to move to the side of the whole grain collection box 34. On the one hand, the soybeans remaining on the screen can be pushed into the whole grain collection box 34 for collection. On the other hand, the screen can also be cleaned at the same time to avoid the influence of soybean residue on the screen on subsequent screening as much as possible; in this device, in order to make the screening wires 321 in the two groups of screening components 32 perpendicular to each other to form a screen, a scale line can be set on the outside of the adjusting nut 3221 (not shown in the figure).
[0034] The above description is only a specific embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.
Claims
1. A portable soybean whole grain rapid separation screen, characterized by: It comprises a mounting bracket (1), a rotating mechanism (2) arranged on the top of the mounting bracket (1), and a screening mechanism (3) arranged on the rotating mechanism (2); The screening mechanism (3) comprises a mounting frame (31), two groups of screening assemblies (32) stacked in an upper and lower order and fixed inside the mounting frame (31), a receiving plate (33) detachably arranged at the lower part of the mounting frame (31) and used for receiving the crushed grain bottom material, a whole grain collection box (34) detachably arranged on the side of the outer side of the mounting frame (31), a guide plate (38) having one end fixedly connected to the whole grain collection box (34) and the other end extending through the mounting frame (31) to below the screening assembly (32) located below, and a cleaning assembly (35) arranged in the mounting frame (31) and used for cleaning the two screening assemblies (32); Each group of the screening components (32) comprises a plurality of screening wires (321) arranged in parallel and spaced apart, and an adjusting sub-component (322) symmetrically arranged on the left and right sides of the screening wires (321) for adjusting the spacing between the plurality of screening wires (321); the two ends of the screening wires (321) are respectively fixed to the adjusting sub-component (322) on the corresponding side; Each set of the adjusting subassemblies (322) comprises an adjusting nut (3221) which is passed through the mounting frame (31), a guide rod (3222) whose two ends are respectively connected to the two inner side walls of the mounting frame (31) for sliding connection, a slide rail (3223) which is arranged parallel to the guide rod (3222) and fixed in the mounting frame (31), a guide block (3224) which is fixed in the middle of the guide rod (3222), and a pair of connecting rods which are symmetrically hinged on both sides of the guide block (3224) and slidably arranged between the guide rod (3222) and the slide rail (3223); the adjusting nut (3221) is fixed to the side wall of the guide rod (3222) in a circumferentially rotatable manner; Each group of connecting rods is composed of a plurality of connecting rods (3225) hinged end to end and arranged in a serpentine pattern, and a hinge seat located between two adjacent connecting rods (3225) on one side of the slide rail (3223) is fixedly connected to one end of the corresponding screening wire (321).
2. The portable whole soybean rapid separation screen according to claim 1, characterized in that: The cleaning assembly (35) comprises mounting plates (355) symmetrically arranged at the left and right ends of the outer wall of the mounting frame (31), a screw rod (352) rotatably arranged between the two mounting plates (355), a connecting member (353) threadedly connected to the screw rod (352) and movably inserted into the mounting frame (31) along the width direction of the whole grain collecting box (34), a pair of cleaning brushes (354) symmetrically fixed at the top and bottom of the connecting member (353) and with opposite sides respectively abutting against the screening wires (321) in the two screening assemblies (32), and a rotating motor (351) fixed to the outer wall of any one of the mounting plates (355) and with a driving end passing through the mounting plate (355) and fixedly connected to the screw rod (352); the side walls of the mounting frame (31) are respectively provided with a first chute (311) and a second chute (312) adapted to the top and bottom of the connecting member (353).
3. The portable whole soybean rapid separation screen according to claim 1, characterized in that: The rotating mechanism (2) comprises a driving motor (21) fixed to the bottom of the mounting bracket (1), a rotating disk (22) rotatably arranged on the top of the mounting bracket (1) and fixedly connected to the driving end of the driving motor (21); and the mounting frame (31) surrounds and is fixed to the upper surface of the rotating disk (22).
4. The portable whole soybean rapid separation screen according to claim 1, characterized in that: The mounting bracket (1) comprises a bracket body (11) and a clamping assembly (12) symmetrically arranged on both sides of the bracket body (11) and hinged to the bracket body (11); the clamping assembly (12) comprises a pair of mutually hinged clamping plates (121) and a return spring (122) arranged between the two clamping plates (121).
5. The portable whole soybean rapid separation screen according to claim 2, characterized in that: A guide ring (36) is fixedly provided around the upper inner surface of the installation frame (31), the lower surface of which abuts against the upper surface of the cleaning brush (354) located above. The upper surface of the guide ring (36) gradually tilts downward from the outside to the inside.
6. The portable whole soybean rapid separation screen according to claim 1, characterized in that: The top of the installation frame (31) is covered with a screen cover (37).