Multi-track high-speed testing and sorting structure

Abstract

The utility model relates to a multi-track high-speed testing and sorting structure, and belongs to the technical field of sorting. Comprising a base, a sorting track, a conveying mechanism, a detection mechanism and a sorting mechanism, the sorting track is provided with a plurality of conveying channels, the conveying end of the conveying mechanism is composed of a plurality of parallel conveying belts, the conveying channels are arranged on the top faces of the parallel conveying belts at intervals, and the top face of the base is provided with a plurality of sorting grooves corresponding to the sorting track; the sorting mechanism comprises a sorting plate, an electromagnetic plate and a spring, the middle of the sorting plate is rotationally connected to the side walls of the two adjacent sorting rails, the sorting plate shields the sorting groove, the electromagnetic plate is installed on the top face of the base and is attracted to the end, located on the discharging side, of the sorting plate, and the spring is installed on the bottom face of the sorting rail and abuts against the top face of the other end of the sorting plate. The sorting mechanism controls the on-off of the electromagnetic plate according to the detection result of the detection mechanism. The sorting track solves the problem that when an existing sorting track is used for sorting, workpieces need to be static relative to an air cylinder, so that the sorting efficiency is low.

Description

Technical Field

[0001] The utility model belongs to the technical field of sorting, and in particular relates to a multi-track high-speed testing and sorting structure. Background Art

[0002] At present, sorting tracks are commonly used in assembly lines and are used in conjunction with different types of inspection and testing equipment. When the workpieces pass through the sorting track and the inspection and testing equipment, the sorting track is controlled to place qualified workpieces together and unqualified workpieces together, thereby achieving the separation of qualified and unqualified products.

[0003] However, the current sorting track usually adopts a cylinder mechanism to complete the sorting process during analysis. During the sorting process, it is usually necessary to control the workpiece to be stationary relative to the cylinder to facilitate the removal of unqualified workpieces. The sorting track needs to control the workpiece to be inspected to start and stop continuously, which is easy to cause additional impact on the motor, resulting in reduced durability of the automation and reduced service life; and the sorting efficiency is low when the cylinder mechanism is used for sorting. Since each sorting process requires the workpiece to be inspected to be stationary relative to the screening component, the sorting speed of the sorting track cannot be increased. The reason is that even if the operating speed is increased in an attempt to increase the sorting efficiency of the sorting track, the sorting speed cannot be improved due to the need for more frequent starting and stopping; therefore, for a sorting mechanism with multiple tracks and high-speed operation, this will seriously affect the sorting efficiency of the sorting mechanism. Utility Model Content

[0004] In order to solve the above problems existing in the prior art, the utility model provides a multi-track high-speed test and sorting structure, which solves the problem that the existing sorting track requires the workpiece to be stationary relative to the cylinder during sorting, resulting in low sorting efficiency.

[0005] The purpose of the utility model can be achieved through the following technical solutions: a multi-track high-speed testing and sorting structure, comprising a base, a sorting track, a conveying mechanism, a detection mechanism and a sorting mechanism, wherein the conveying mechanism is installed at the loading end of the base and the conveying end is located on the top surface of the base, the sorting track is provided with a plurality of conveying channels, the conveying end of the conveying mechanism is composed of a plurality of parallel conveyor belts, and the plurality of conveying channels are arranged at intervals on the top surfaces of the plurality of parallel conveyor belts, the conveyor belts convey products in the sorting track, the detection mechanism is installed on the top surface of the sorting track and detects the products in the sorting track, the top surface of the base is provided with a plurality of sorting slots corresponding to the sorting track, the sorting mechanism comprises a sorting plate, an electromagnetic plate and a spring, the middle portion of the sorting plate is rotatably connected to the side walls of two adjacent sorting tracks, the sorting plate blocks the sorting slot, the electromagnetic plate is installed on the top surface of the base and adsorbs one end of the sorting plate located on the unloading side, the spring is installed on the bottom surface of the sorting track and abuts against the top surface of the other end of the sorting plate, and the sorting mechanism controls the on and off of the electromagnetic plate according to the detection result of the detection mechanism.

[0006] As an optimal technical solution of the present invention, the conveying mechanism also includes a conveying motor and a connecting group. The conveying motor is installed at the loading end of the base and the output end is connected to the connecting group. The connecting group is respectively connected to multiple parallel conveyor belts.

[0007] As a preferred technical solution of the present invention, the sorting track is tilted from the feeding end to the feeding end.

[0008] As a preferred technical solution of the present invention, the conveying mechanism is composed of two sections, which are respectively located at the two ends of the sorting plate.

[0009] As a preferred technical solution of the present invention, a material detector is provided on the side wall of the sorting track, and the material detector is used to detect the products in the sorting track.

[0010] As a preferred technical solution of the present invention, the detection mechanism is composed of a visual detection sensor.

[0011] The beneficial effects of the present invention are as follows: during the conveying process of the product, the conveyor belt drives the product to move on the conveying track, and at this time the detection mechanism installed on the top surface of the sorting track will detect the product to determine whether the product is qualified, and when the detection mechanism detects unqualified products, the electromagnetic plate will be disconnected at this time, so that the compressed spring releases the elastic force to allow the rear end of the sorting plate to rotate downward, that is, the sorting plate is located in the sorting trough on one side close to the loading end in the sorting track, and the other side is located on the top of the sorting track. Therefore, the unqualified products will be intercepted by the sorting plate and fall into the sorting trough to complete the sorting process, and when the sorting is completed, the electromagnetic plate is reconnected to adsorb the sorting plate to restore it to its original state, allowing the product to complete the conveying process again, solving the problem of low sorting efficiency caused by the existing sorting track that the workpiece needs to be stationary relative to the cylinder during sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 for Figure 1 A magnified view of point A;

[0015] Figure 3 This is a partial structural diagram of the conveying mechanism of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the sorting mechanism of the utility model;

[0017] Description of main component symbols

[0018] In the figure: 1. Base; 11. Sorting trough; 2. Sorting track; 3. Conveying mechanism; 31. Conveyor belt; 32. Conveying motor; 33. Connecting group; 4. Detection mechanism; 5. Sorting mechanism; 51. Sorting plate; 52. Electromagnetic plate; 53. Spring; 54. Connecting rod; 6. Material detector. DETAILED DESCRIPTION

[0019] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0020] See also Figure 1-Figure 4, this embodiment provides a multi-track high-speed testing and sorting structure, including a base 1, a sorting track 2, a conveying mechanism 3, a detection mechanism 4 and a sorting mechanism 5, the conveying mechanism 3 is installed at the loading end of the base 1 and the conveying end is located on the top surface of the base 1, the sorting track 2 is provided with a plurality of conveying channels, and the plurality of conveying channels are arranged at intervals on the top surfaces of a plurality of parallel conveyor belts 31, and when the conveyor belts 31 are conveying products, the products will be driven by the conveyor belts 31 to move in the sorting track 2 to complete the product conveying process, and a plurality of sorting slots 11 are provided on the base 1 corresponding to the sorting track 2, and the sorting mechanism 5 includes a sorting plate 51, an electromagnetic plate 52 and a spring 53, the middle part of the sorting plate 51 is rotatably connected to the side walls of the two adjacent sorting tracks 2, and the sorting plate 51 will block the sorting slot 11 when it is in a horizontal state, and the electromagnetic plate 52 is installed on the top surface of the base 1 and adsorbs one end of the sorting plate 51 on the unloading side, the spring 53 is installed on the bottom surface of the sorting track 2 and abuts against the top surface of the other end of the sorting plate 51, through The adsorption of the electromagnetic plate 52 keeps the sorting plate 51 in a horizontal state so that the product can pass smoothly from the top surface of the sorting plate 51 to complete the conveying process, and the spring 53 is in a compressed state at this time. During the conveying process of the product, the conveyor belt 31 drives the product to move on the conveying track. At this time, the detection mechanism 4 installed on the top surface of the sorting track 2 will detect the product to determine whether the product is qualified. When the detection mechanism 4 detects unqualified products, the electromagnetic plate 52 will be disconnected at this time, so that the compressed spring 53 releases the elastic force to allow the rear end of the sorting plate 51 to rotate downward, that is, the sorting plate 51 is located in the sorting trough 11 on one side near the loading end in the sorting track 2, and the other side is located at the top of the sorting track 2. Therefore, the unqualified products will fall into the sorting trough 11 under the interception of the sorting plate 51 to complete the sorting process. When the sorting is completed, the electromagnetic plate 52 is reconnected to adsorb the sorting plate 51 to restore it to its original state, allowing the product to complete the conveying process again.

[0021] In order to ensure the efficiency of sorting, a connecting rod 54 is connected to the end of the sorting plate 51 close to the electromagnetic plate 52, and a magnet is installed on the connecting rod 54. When the sorting plate 51 rotates to sort the unqualified products, when the electromagnetic plate 52 is reconnected, the top surface of the electromagnetic plate 52 absorbs the sorting plate 51, and the bottom of the electromagnetic plate 52 repels the magnet on the connecting rod 54, so that the sorting plate 51 can complete the rotation faster to realize the sorting process, thereby ensuring the efficiency of sorting.

[0022] In order to ensure that the product can complete the process of conveying and sorting, in this embodiment, the conveying mechanism 3 also includes a conveying motor 32 and a connecting group 33. The conveying motor 32 is installed at the loading end of the base 1 and the output end is connected to the connecting group 33. The connecting group 33 is respectively connected to multiple parallel conveyor belts 31. The conveying motor 32 drives the connecting group 33 to rotate so that the multiple connected conveyor belts 31 rotate at the same time to convey the product, thereby ensuring that the product can be smoothly conveyed and sorted during the conveying process.

[0023] In order to speed up the data of product transportation and thus improve the sorting efficiency of the products, in one embodiment, the sorting track 2 is tilted from the loading end to the lower end, so that when the product is transported in the sorting track 2, the product will be transported at a faster speed under the action of its own gravity, and when unqualified products are detected, the sorting plate 51 rotates to open the sorting slot 11, and the product will fall into the sorting slot 11 faster, thereby improving the sorting efficiency.

[0024] Since the sorting trough 11 is located in the middle of the sorting track 2, in order to ensure that the product can also maintain a fast conveying effect after passing through the sorting plate 51, in one embodiment, the conveying mechanism 3 is composed of two sections, which are respectively located at the two ends of the sorting plate 51. In this way, when the product passes through the sorting plate 51, it will continue to be pulled by the conveyor belt 31, thereby ensuring that the product can complete the conveying and sorting process at a high speed.

[0025] In order to accurately complete the sorting of unqualified products, in one embodiment, a material detector 6 is provided on the side wall of the sorting track 2. The material detector 6 is used to detect the products in the sorting track 2. When the detection mechanism 4 detects an unqualified product, it will transmit the position of the product to the material detector 6. The material detector 6 will detect each product passing through the material detection position. When the unqualified product passes through the material detector 6, the electromagnetic plate 52 will receive a detection signal to start the rotation of the sorting plate 51 in advance, so that the product can be directly intercepted by the sorting plate 51 to complete the sorting, thereby ensuring the efficiency of sorting.

[0026] In order to ensure the accuracy of product inspection, in one embodiment, the inspection mechanism 4 is composed of a visual inspection sensor, and a high-resolution industrial camera can be selected to capture clear images to ensure that subtle product defects can be identified, thereby effectively improving the product inspection accuracy, ensuring the quality control of the production line, and enhancing the consistency and reliability of the product.

[0027] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A multi-track high-speed testing and sorting structure, characterized by: The conveying mechanism is installed on the loading end of the base and the conveying end is located on the top surface of the base. The sorting track is provided with multiple conveying channels. The conveying end of the conveying mechanism is composed of multiple parallel conveyor belts. The multiple conveying channels are spaced apart on the top surfaces of multiple parallel conveyor belts. The conveyor belts convey products in the sorting track. The detection mechanism is installed on the top surface of the sorting track and detects the products in the sorting track. The top surface of the base is provided with multiple sorting slots corresponding to the sorting track. The sorting mechanism includes a sorting plate, an electromagnetic plate and a spring. The middle part of the sorting plate is rotatably connected to the side walls of two adjacent sorting tracks. The sorting plate blocks the sorting slot. The electromagnetic plate is installed on the top surface of the base and adsorbs one end of the sorting plate on the unloading side. The spring is installed on the bottom surface of the sorting track and abuts against the top surface of the other end of the sorting plate. The sorting mechanism will control the on and off of the electromagnetic plate according to the detection result of the detection mechanism.

2. The multi-track high-speed testing and sorting structure according to claim 1, characterized in that: The conveying mechanism also includes a conveying motor and a connecting group. The conveying motor is installed at the feeding end of the base and the output end is connected to the connecting group. The connecting groups are respectively connected to multiple parallel conveyor belts.

3. The multi-track high-speed testing and sorting structure according to claim 1, characterized in that: The sorting track is arranged to be inclined from the feeding end to the feeding end.

4. The multi-track high-speed testing and sorting structure according to claim 1, characterized in that: The conveying mechanism consists of two sections, which are respectively located at the two ends of the sorting plate.

5. The multi-track high-speed testing and sorting structure according to claim 1, characterized in that: A material detector is provided on the side wall of the sorting track, and the material detector is used to detect the products in the sorting track.

6. The multi-track high-speed testing and sorting structure according to claim 1, characterized in that: The detection mechanism is composed of a visual detection sensor.

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