Automatic gangue discharging mechanism of dry separator
By introducing the design of vibration frame and homogenizing plate into the dry separator, the problem of mixture stacking caused by conveyor belt feeding was solved, efficient separation of coal and gangue was achieved, and the sorting accuracy and efficiency were improved.
Patent Information
- Application Number
- CN202422567497.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-23
Smart Images

Figure CN223352283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mine processing, in particular to an automatic gangue discharge mechanism of a dry separator. Background Art
[0002] If there is too much gangue in the raw coal, it will inevitably cause the ash content of the raw coal to exceed the standard and the coal quality to decline, which will directly affect the coal sales. To address the above problems, it is necessary to remove gangue and reduce ash, improve coal quality, and realize gangue packaging.
[0003] In the current gangue separation method, the mixture of coal and gangue is generally conveyed into the feed port of the dry separator. The TDS intelligent dry separator transmission identification technology is used to digitally identify the parameters of coal blocks and gangue, and high-pressure air is blown by high-speed solenoid valves to achieve efficient separation of coal and gangue.
[0004] However, conveyor belt feeding will cause the coal and gangue mixture to stack. After the stacked coal and gangue mixture enters the dry separator, it interferes with the sorting accuracy of the dry separator, resulting in low separation efficiency of coal and gangue.
[0005] For this reason, we propose an automatic gangue discharge mechanism for dry separator to solve the existing problems. Utility Model Content
[0006] The purpose of the utility model is to solve the problems existing in the background technology and to propose an automatic gangue discharge mechanism for a dry separator.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic gangue discharge mechanism of a dry sorting machine, comprising a bed, a connecting seat, a feeding hopper, a vibrating frame and a homogenizing plate. The upper surface of the bed is elastically connected to the vibrating frame through a spring, and the bottom end of the inner wall of the vibrating frame adopts a slope design. The upper surface of the bed is provided with a connecting seat, and a homogenizing plate is slidably installed on the connecting seat. The homogenizing plate is located at the lower end of the inner wall of the vibrating frame.
[0008] Preferably, a spring is fixed to the lower surface of the vibration frame by bolts, and the bottom end of the spring is fixed to the upper surface of the bed by bolts;
[0009] A vibration motor is installed at the center of the lower surface of the vibration frame.
[0010] Preferably, a fixing block is installed on the upper end of the side wall of the connecting seat, and the other end of the fixing block is installed on the outer wall of the feeding hopper.
[0011] Preferably, a slide groove is provided at the lower end of one side surface of the connecting seat, and a screw rod is rotatably installed in the slide groove;
[0012] A slider is slidably installed in the slide groove, and a threaded hole adapted to the screw rod is opened on the slider;
[0013] The screw rod and the threaded hole are meshed with each other, and a curved rod is installed on the outside of the slider, and a homogenizing plate is fixed on the other end of the curved rod.
[0014] Preferably, a support seat is provided on the lower surface of the bed;
[0015] There are four support seats in total, and the positions of the four support seats are distributed in a rectangular array on the lower surface of the bed.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] During the use of the automatic gangue discharge mechanism of the utility model dry separator, the coal and gangue mixture conveyed by the conveyor belt enters the feeding hopper and then falls into the vibration frame;
[0018] At this time, the vibration motor drives the vibration frame to vibrate. Under the vibration action, the coal and gangue mixture is evenly distributed in the vibration frame. At the same time, under the action of the inclined surface of the vibration frame, the evenly distributed materials move to the feeding port of the dry separator for subsequent gangue discharge operation;
[0019] When the material falls into the vibration frame, the screw is controlled to rotate, thereby driving the slider to move in the chute. When the homogenizing plate moves back and forth in a straight line, the material pile that has just fallen into the vibration frame is pushed flat, thereby accelerating the vibration homogenization operation of the vibration frame on the material.
[0020] The utility model utilizes the effect of vibration to evenly distribute the mixed material at the feeding port of the intelligent dry separator. At the same time, the homogenization speed of the material in the vibration frame is accelerated by the reciprocating movement design of the homogenizing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 For the utility model Figure 1 Schematic diagram of the cross-sectional structure;
[0023] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the scraper installation structure of the present utility model.
[0025] Reference numerals:
[0026] 1. Support base; 2. Bed; 3. Connecting base; 4. Feed hopper; 5. Fixed block; 6. Vibration frame; 7. Spring; 8. Homogenizing plate; 9. Vibration motor; 10. Slide; 11. Screw; 12. Slider; 13. Crank rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1
[0029] like Figure 1-Figure 4 As shown, the utility model proposes an automatic gangue discharge mechanism of a dry separator, comprising a bed 2, a connecting seat 3, a feeding hopper 4, a vibrating frame 6 and a homogenizing plate 8. The upper surface of the bed 2 is elastically connected to the vibrating frame 6 through a spring 7. The bottom end of the inner wall of the vibrating frame 6 adopts a slope design. The upper surface of the bed 2 is provided with a connecting seat 3, and a homogenizing plate 8 is slidably installed on the connecting seat 3. The homogenizing plate 8 is located at the lower end of the inner wall of the vibrating frame 6.
[0030] Based on Example 1:
[0031] During the use of the automatic gangue discharge mechanism of the dry separator of the utility model, the coal and gangue mixture transported by the conveyor belt enters the feeding hopper 4 and then falls into the vibration frame 6;
[0032] At this time, the vibration motor 9 drives the vibration frame 6 to vibrate. Under the vibration action, the coal and gangue mixture is evenly distributed in the vibration frame 6. At the same time, under the action of the inclined surface of the vibration frame 6, the evenly distributed materials move to the feed port of the dry separator.
[0033] When the material falls into the vibration frame 6, the screw 11 is controlled to rotate, thereby driving the slider 12 to move in the chute 10. When the homogenizing plate 8 moves back and forth in a straight line, the material pile that has just fallen into the vibration frame 6 is flattened, thereby accelerating the vibration homogenization operation of the vibration frame 6 on the material.
[0034] Example 2
[0035] like Figure 1-Figure 4 As shown, the utility model proposes an automatic gangue discharge mechanism for a dry separator. Compared with the first embodiment, this embodiment further includes: a spring 7 is fixed to the lower surface of the vibration frame 6 by bolts, and the bottom end of the spring 7 is fixed to the upper surface of the bed 2 by bolts;
[0036] A vibration motor 9 is installed at the center of the lower surface of the vibration frame 6 . Through the cooperation of the above structure, the vibration motor 9 works, thereby causing the vibration frame 6 to vibrate on the bed 2 .
[0037] A fixing block 5 is installed on the upper end of the side wall of the connecting seat 3, and the other end of the fixing block 5 is installed on the outer wall of the feeding hopper 4. The coal and gangue mixture transported by the conveyor belt enters the feeding hopper 4 and then falls into the vibration frame 6.
[0038] A slide groove 10 is provided at the lower end of one side of the connecting seat 3, and a screw rod 11 is rotatably installed in the slide groove 10;
[0039] A slider 12 is slidably installed in the chute 10, and a threaded hole is opened on the slider 12 to match the screw 11;
[0040] The screw 11 and the threaded hole are engaged with each other, and a curved rod 13 is installed on the outside of the slider 12. The other end of the curved rod 13 is fixed with a homogenizing plate 8. Through the cooperation of the above structure, the screw 11 is controlled to rotate, thereby driving the slider 12 to move in the chute 10. During the reciprocating linear movement of the homogenizing plate 8, the material pile that has just fallen into the vibration frame 6 is flattened.
[0041] The lower surface of the bed 2 is provided with a support base 1;
[0042] There are four support bases 1 in total, and the positions of the four support bases 1 are distributed in a rectangular array on the lower surface of the bed 2.
[0043] It should be noted that the structure of the vibration motor 9 is an existing mature technology, and its working principle and internal structure are known to technicians in the relevant technical field. The present invention only utilizes its function and does not improve its internal structure. Therefore, it will not be described in detail here. Technicians in this field can make any selection according to their needs or convenience.
[0044] The screw 11 of the present invention also needs to be provided with a power device to enable it to work normally, and as is well known to those skilled in the art, the provision of the power is commonplace and is a conventional means or common knowledge, so it will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0045] When the material enters the dry separator, the dry separator uses TDS intelligent dry separator transmission identification technology to digitally identify the parameters of coal blocks and gangue, and realizes efficient separation of coal and gangue through high-pressure air injection controlled by high-speed solenoid valves.
[0046] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An automatic gangue discharge mechanism for a dry separator, comprising a bed (2), a connecting seat (3), a feeding hopper (4), a vibrating frame (6) and a homogenizing plate (8), characterized in that: The upper surface of the bed (2) is elastically connected to a vibration frame (6) via a spring (7); the bottom end of the inner wall of the vibration frame (6) is designed with an inclined surface; a connecting seat (3) is provided on the upper surface of the bed (2); a homogenizing plate (8) is slidably mounted on the connecting seat (3); and the homogenizing plate (8) is located at the lower end of the inner wall of the vibration frame (6).
2. The automatic gangue discharge mechanism of a dry separator according to claim 1, characterized in that: A spring (7) is fixed to the lower surface of the vibration frame (6) via bolts, and the bottom end of the spring (7) is fixed to the upper surface of the bed (2) via bolts; A vibration motor (9) is installed at the center of the lower surface of the vibration frame (6).
3. The automatic gangue discharge mechanism of a dry separator according to claim 1, characterized in that: A fixing block (5) is installed on the upper end of the side wall of the connecting seat (3), and the other end of the fixing block (5) is installed on the outer wall of the feeding hopper (4).
4. The automatic gangue discharge mechanism of a dry separator according to claim 1, characterized in that: A slide groove (10) is provided at the lower end of one side surface of the connecting seat (3), and a screw rod (11) is rotatably installed in the slide groove (10); A slider (12) is slidably mounted in the slide groove (10), and a threaded hole adapted to the screw rod (11) is provided on the slider (12); The screw rod (11) and the threaded hole are engaged with each other, and a curved rod (13) is installed on the outside of the slider (12), and a homogenizing plate (8) is fixed to the other end of the curved rod (13).
5. The automatic gangue discharge mechanism of a dry separator according to claim 1, characterized in that: A support seat (1) is provided on the lower surface of the bed (2); There are four support seats (1) in total, and the positions of the four support seats (1) are distributed in a rectangular array on the lower surface of the bed (2).