Aluminum profile surface treatment device
By designing a box structure, ultrasonic cleaning and aluminum profile surface treatment device with flexible blocks, the problem of difficult oil removal on the surface of long aluminum profiles is solved, the equipment is miniaturized and highly efficient cleaning is achieved, it is suitable for profiles of different sizes, and the floor space and maintenance costs are reduced.
Patent Information
- Application Number
- CN202422439432.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the existing aluminum profile production process, it is difficult to remove oil stains on the surface of long aluminum profiles, the equipment occupies a large area, and traditional sink cleaning is inconvenient.
An aluminum profile surface treatment device is designed, which includes a first and a second box, an ultrasonic generator, a rotating roller and a circulation pump. Ultrasonic cleaning and a circulation pump are used to achieve efficient cleaning, and flexible blocks and guide plates are combined to adapt to profiles of different sizes.
The equipment is miniaturized and suitable for cleaning profiles of different lengths, which improves cleaning efficiency, reduces equipment floor space and maintenance costs, and protects the surface quality of profiles.
Smart Images

Figure CN223352412U_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of mechanical technology, in particular to an aluminum profile surface treatment device. Background Art
[0002] During the production of aluminum profiles, oil stains are generated on their surfaces, which need to be removed during subsequent processing. However, some aluminum profiles are long, and if they are directly immersed in a water tank for cleaning, an extremely large water tank is required, which is cumbersome and requires too much equipment space. Summary of the Invention
[0003] The purpose of the present invention is to solve the above problems in the existing technology and to propose an aluminum profile surface treatment device, which has the characteristics of small equipment and convenient treatment of aluminum profile surface oil stains.
[0004] The purpose of the present invention can be achieved through the following technical solutions:
[0005] A surface treatment device for an aluminum profile, comprising:
[0006] first box;
[0007] A second box body, the second box body is fixed in the middle of the first box body and is higher than the first box body, an inlet and an outlet are opened on the second box body, and a plurality of ultrasonic generating devices are fixed in the second box body;
[0008] a first bracket, the first bracket being fixed to the second box body and the first box body, the first bracket being rotatably provided with a first rotating roller, the first rotating roller being located at an inlet position;
[0009] a second bracket, the second bracket being fixed to the second box body and the first box body, the second bracket being rotatably provided with a second rotating roller, the second rotating roller being located at an exit position;
[0010] A circulation pump is fixed at the bottom of the box body, the outlet of the circulation pump is connected to the liquid outlet pipe, and the other end of the liquid outlet pipe is arranged above the second box body for inputting cleaning liquid into the second box body.
[0011] In the above-mentioned aluminum profile surface treatment device, a first flexible block is detachably provided along the edge of the inlet, and a second flexible block is detachably provided along the edge of the outlet. The first flexible block at least partially blocks the inlet; the second flexible block at least partially blocks the outlet.
[0012] In the above-mentioned aluminum profile surface treatment device, the first flexible blocking block and the second flexible blocking block are U-shaped.
[0013] In the above-mentioned aluminum profile surface treatment device, the first flexible blocking block and the second flexible blocking block are made of sponge material.
[0014] In the above-mentioned aluminum profile surface treatment device, a first guide portion is provided on a side of the first flexible resistance block away from the second water tank, and a first guide piece is fixed on the first guide portion.
[0015] In the above-mentioned aluminum profile surface treatment device, a second guide portion is provided on a side of the second flexible resistance block close to the second water tank, and a second guide piece is fixed on the second guide portion.
[0016] In the above-mentioned aluminum profile surface treatment device, the first guide plate and the second guide plate are PTFE sheets.
[0017] Compared with the prior art, this application has the following advantages:
[0018] The design in this application can greatly reduce the volume of the equipment, and can clean aluminum profiles of any length. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a top view in this application;
[0020] Figure 2 This is a structural diagram of a first flexible resistance block in this application;
[0021] Figure 3 yes Figure 1 A cross-sectional view at the AA position;
[0022] In the figure,
[0023] 2. The first box;
[0024] 3. Second box; 31. Inlet; 32. Outlet;
[0025] 4. First bracket; 41. First rotating roller;
[0026] 5. Second bracket; 51. Second rotating roller;
[0027] 6. Circulation pump; 61. Liquid outlet pipe;
[0028] 7. Ultrasonic generating device;
[0029] 8. First flexible block; 81. First guide portion; 82. First guide sheet;
[0030] 9. Second flexible resistance block; 91. Second guide portion; 92. Second guide piece. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-Figure 3The present application is further described with reference to the following specific examples:
[0032] First of all, it should be noted that in the description of this application, if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and other directional words appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of this application; in addition, if the terms "first", "second", "third" and other numerical quantifiers appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", and "connected" appear, they should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an interference fit, a transition fit and other limited connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium; therefore, for ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0033] like Figures 1 to 3 As shown, an aluminum profile surface treatment device includes: a first box body 2, a second box body 3, a first bracket 4, a second bracket 5, and a circulation pump 6. The second box body 3 is fixed in the first box body 2 and is located in the middle, and the second box body 3 is higher than the first box body 2. An inlet 31 and an outlet 32 are opened on the second box body 3, and a plurality of ultrasonic generating devices 7 are fixed in the second box body 3; the first bracket 4 is fixed on the second box body 3 and the first box body 2, and a first rotating roller 41 is rotatably provided on the first bracket 4, and the first rotating roller 41 is located at the inlet 31 position; the second bracket 5 is fixed on the second box body 3 and the first box body 2, and a second rotating roller 51 is rotatably provided on the second bracket 5, and the second rotating roller 51 is located at the outlet 32 position; the circulation pump 6 is fixed at the bottom of the box body, and the outlet 32 of the circulation pump 6 is connected to the liquid outlet pipe 61, and the other end of the liquid outlet pipe 61 is arranged above the second box body 3 for inputting cleaning liquid into the second box body 3.
[0034] The working principle of the aluminum profile surface treatment device is as follows: first, the aluminum profile to be treated is fed into the inlet 31 of the second box body 3. At this time, the first rotating roller 41 fixed on the first bracket 4 plays the role of guiding and supporting the aluminum profile to enter. After the aluminum profile enters the second box body 3, several ultrasonic generating devices in the second box body 3 start working. The ultrasonic wave generates high-frequency vibration in the cleaning liquid, causing the tiny bubbles in the cleaning liquid to continuously break, forming a strong impact and cavitation effect, thereby removing impurities such as oil and dirt on the surface of the aluminum profile. The treated aluminum profile is sent out from the outlet 32 of the second box body 3. The second rotating roller 51 at the outlet 32 also plays the role of guiding and supporting the output of the aluminum profile. During the cleaning process, the circulation pump 6 located at the bottom of the box body continuously extracts the cleaning liquid, transports it to the top of the second box body 3 through the liquid outlet pipe 61, and re-injects it into the second box body 3, thereby realizing the recycling of the cleaning liquid, improving the cleaning efficiency and saving the cleaning liquid. This design can greatly reduce the volume of the equipment, and can clean aluminum profiles of any length.
[0035] Specifically, a first flexible resistance block 8 is detachably provided along the edge of the inlet 31 , and a second flexible resistance block 9 is detachably provided along the edge of the outlet 32 . The first flexible resistance block 8 at least partially blocks the inlet 31 ; the second flexible resistance block 9 at least partially blocks the outlet 32 .
[0036] During the process of the aluminum profile entering and exiting the second box body 3, the first flexible block 8 and the second flexible block 9 can effectively prevent the cleaning liquid from flowing out in large quantities from the inlet 31 and the outlet 32. Due to the different sizes of the profiles, the inlet 31 and the outlet 32 are made relatively large. The first flexible block 8 and the second flexible block 9 can reduce the large outflow of cleaning liquid and reduce the specifications of the circulation pump 6. Since the first flexible block 8 and the second flexible block 9 are detachable, they can be easily replaced when they are worn, aged or damaged. The flexible blocks have a certain degree of elasticity and can be adaptively adjusted according to the different sizes of aluminum profiles to ensure that the inlet 31 and the outlet 32 can be effectively blocked in various situations, thereby improving the versatility and adaptability of the equipment.
[0037] Specifically, the first flexible blocking block 8 and the second flexible blocking block 9 are U-shaped.
[0038] Specifically, the first flexible resistance block 8 and the second flexible resistance block 9 are made of sponge material.
[0039] The sponge has excellent flexibility and can closely adhere to the surface of the aluminum profile, better blocking the inlet 31 and outlet 32 when the aluminum profile enters and exits the second box 3. Regardless of the size and shape of the aluminum profile, the flexible block of the sponge material can flexibly adapt to ensure an effective sealing effect.
[0040] Specifically, a first guide portion 81 is provided on a side of the first flexible resistance block 8 away from the second water tank, and a first guide piece 82 is fixed on the first guide portion 81 .
[0041] Specifically, a second guide portion 91 is provided on a side of the second flexible resistance block 9 close to the second water tank, and a second guide piece 92 is fixed on the second guide portion 91 .
[0042] Specifically, the first guide piece 82 and the second guide piece 92 are PTFE sheets.
[0043] The friction coefficient of PTFE is extremely low, and the aluminum profile can slide smoothly when in contact with the guide plate, reducing the resistance of the aluminum profile when entering and exiting. This not only improves production efficiency, but also reduces the risk of damage to the surface of the aluminum profile, ensuring the quality of the aluminum profile. PTFE has extremely high wear resistance. During the entry and exit of the aluminum profile, the first guide plate 82 and the second guide plate 92 can withstand the friction of the aluminum profile and are not easily worn. This ensures the long-term use of the guide plate, reduces the trouble of frequent replacement due to wear, and reduces maintenance costs.
[0044] It should be noted that the above embodiments are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application. Although this specification has described the present application in detail with reference to the above embodiments, ordinary technicians in this field should understand that technicians in the relevant technical field can still modify or replace the present application with equivalents, and all technical solutions and improvements that do not depart from the spirit and scope of the present application should be included in the scope of the claims of the present application.
Claims
1. A surface treatment device for aluminum profiles, characterized in that: include: a first housing (2); A second box (3), the second box (3) is fixed in the middle of the first box (2), and the second box (3) is higher than the first box (2), an inlet (31) and an outlet (32) are provided on the second box (3), and a plurality of ultrasonic generating devices (7) are fixed in the second box (3); a first bracket (4), the first bracket (4) being fixed to the second box body (3) and the first box body (2), a first rotating roller (41) being rotatably provided on the first bracket (4), the first rotating roller (41) being located at the inlet (31); A second bracket (5), the second bracket (5) being fixed to the second box body (3) and the first box body (2), a second rotating roller (51) being rotatably provided on the second bracket (5), and the second rotating roller (51) being located at the exit (32); A circulation pump (6) is fixed to the bottom of the box body, an outlet (32) of the circulation pump (6) is connected to a liquid outlet pipe (61), and the other end of the liquid outlet pipe (61) is arranged above the second box body (3) for inputting cleaning liquid into the second box body (3).
2. The aluminum profile surface treatment device according to claim 1, characterized in that: A first flexible resistance block (8) is detachably provided along the edge of the inlet (31), and a second flexible resistance block (9) is detachably provided along the edge of the outlet (32). The first flexible resistance block (8) at least partially blocks the inlet (31); and the second flexible resistance block (9) at least partially blocks the outlet (32).
3. The aluminum profile surface treatment device according to claim 1, characterized in that: The first flexible resistance block (8) and the second flexible resistance block (9) are U-shaped.
4. The aluminum profile surface treatment device according to claim 1, characterized in that: The first flexible resistance block (8) and the second flexible resistance block (9) are made of sponge material.
5. The aluminum profile surface treatment device according to claim 1, characterized in that: A first guide portion (81) is provided on the side of the first flexible resistance block (8) away from the second water tank, and a first guide piece (82) is fixed on the first guide portion (81).
6. The aluminum profile surface treatment device according to claim 5, characterized in that: A second guide portion (91) is provided on a side of the second flexible resistance block (9) close to the second water tank, and a second guide piece (92) is fixed on the second guide portion (91).
7. The aluminum profile surface treatment device according to claim 6, characterized in that: The first guide piece (82) and the second guide piece (92) are made of PTFE sheets.