Novel dust removal device for composite fiber processing
By introducing a swinging dust suction and flapping mechanism into the composite fiber processing device, the problem that the existing device cannot completely remove dust is solved, a more efficient dust removal effect is achieved, and the health of equipment and workers is protected.
Patent Information
- Application Number
- CN202422614877.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing composite fiber processing dust removal device cannot effectively cover different positions and angles on the surface of the finished fiber product, resulting in dust in some areas unable to be removed, affecting the dust removal effect.
A dust removal device including a swinging dust suction mechanism and a flapping mechanism was designed. The coverage range was expanded by swinging the dust suction hood, and the dust was sucked in by a negative pressure fan. Combined with the flapping mechanism, the separation efficiency of dust and fiber surface was improved.
It achieves comprehensive dust coverage and rapid removal on the surface of fiber finished products, improves the dust removal effect, and ensures the service life of the equipment and the health of workers.
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Figure CN223352506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite fiber processing, in particular to a novel dust removal device for composite fiber processing. Background Art
[0002] The processing of composite fibers generates a large amount of dust and fiber debris. These dust and debris not only cause wear and tear on processing equipment, reducing the service life of the equipment, but also pose a threat to the health of workers. Therefore, dust removal equipment is essential in the processing of composite fibers.
[0003] In the existing technology, when the device absorbs dust on the surface of the finished fiber product, the dust is sucked into the dust box through the vacuum fan fixed on the top, thereby completing the treatment of the dust on the surface of the finished fiber product. However, in actual use, when the device treats the dust on the surface of the finished fiber product through the vacuum hood fixed on the top, and because the vacuum hood is fixed on the surface of the fiber product, the device can only cover a fixed dust removal area, and may not be able to effectively cover different positions and angles of the surface of the finished fiber product and the dust adsorption effect. This will cause dust and impurities in some areas to be unable to be effectively removed, affecting the overall dust removal effect. Therefore, it is necessary to improve a new type of dust removal device for composite fiber processing. Utility Model Content
[0004] The purpose of the utility model is to provide a novel dust removal device for composite fiber processing to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a novel dust removal device for composite fiber processing, comprising a connecting seat, a drive motor fixedly connected to the back of the connecting seat, a rotating shaft fixedly connected to the output end of the drive motor, a winding roller plugged into the outside of the rotating shaft, a swinging dust suction mechanism provided on the back of the connecting seat, a flapping mechanism provided on the front of the connecting seat, and a limit roller fixedly connected to the front of the connecting seat;
[0006] The swing dust suction mechanism includes a swing component and a dust suction component, and the dust suction component is arranged at the bottom of the swing component;
[0007] The swing assembly includes a connecting frame, which is fixedly connected to the back of the connecting seat, and the back of the connecting frame is fixedly connected to motor No. 1. The output end of motor No. 1 is fixedly connected to a rotating rod, and the end of the rotating rod away from the output end of motor No. 1 is rotatably connected to a rotating sleeve, and the inner side of the rotating sleeve is slidably connected to an adjusting rod, and the front side of the adjusting rod is fixedly connected to a dust hood 1, and the outside of the dust hood 1 is rotatably connected to gear No. 1, the bottom of gear No. 1 is meshed with gear No. 2, and the front side of gear No. 2 is fixedly connected to dust hood 2.
[0008] Preferably, the number one gear is rotatably connected to the back of the connecting seat, and the number two gear is rotatably connected to the back of the connecting seat, grooves are provided at corresponding positions of the slide and the sleeve, and the slide is slidably connected to the outside of the sleeve.
[0009] Preferably, holes are provided at positions corresponding to the rotating sleeve and the adjusting rod, and the rotating sleeve is slidably connected to the outside of the adjusting rod, and the dust hood is rotatably connected to the front of the connecting seat, so as to drive the dust hood to swing left and right.
[0010] Preferably, the dust collection assembly includes a dust collection box, which is fixedly connected to the back of the connecting seat, a dust collecting frame is plugged into the inside of the dust collection box, a dust collection tube is fixedly connected to the top of the dust collection box, a flexible hose is fixedly connected to the front of the dust collection tube, and a negative pressure fan is fixedly connected to the right side of the dust collection box to facilitate rapid suction of dust on the fiber surface.
[0011] Preferably, the flexible hose is fixedly connected to the back of the second dust hood and the first dust hood, and grooves are provided at corresponding positions of the dust box and the dust collecting frame, and the dust collecting frame is slidably connected in the groove, so as to facilitate the later collection and processing of dust in the dust collecting frame.
[0012] Preferably, the beating mechanism includes motor 2, which is fixedly connected to the front of the connecting seat, and the output end of motor 2 is fixedly connected to a push rod, and the end of the push rod away from the output end of motor 2 is rotatably connected to the connecting rod, and the top of the connecting rod is rotatably connected to a sliding sleeve, and the front of the sliding sleeve is fixedly connected to a beating rod, and the front of the connecting seat is fixedly connected to a slide, so as to facilitate reciprocating up and down beating of the fiber surface.
[0013] Preferably, grooves are provided at corresponding positions of the slide and the sleeve, and the slide is slidably connected to the outside of the sleeve to facilitate driving the sleeve to move reciprocally up and down.
[0014] Compared with the prior art, the present invention provides a new type of dust removal device for composite fiber processing, which has the following beneficial effects:
[0015] 1. The new dust removal device for composite fiber processing starts motor No. 1 through the swing dust collection mechanism, and when the rotating rod rotates one circle, the dust collection hood No. 1 and the dust collection hood No. 2 are reset, thereby repeating this cycle over and over again, so that the dust collection hood No. 1 and the dust collection hood No. 2 can quickly swing left and right, thereby expanding the covered dust removal area, and effectively covering different positions and angles on the surface of the finished fiber product, so that dust in some areas and dust in the air can be quickly and effectively collected, thereby improving the overall dust removal effect, and at the same time starting the negative pressure fan, the negative pressure fan sucks the dust inside the dust collection hood No. 1 and the dust collection hood No. 2 into the dust collection frame through the dust collection pipe and the flexible hose for collection, thereby completing the treatment of the dust on the fiber surface.
[0016] 2. The new dust removal device for composite fiber processing starts motor 2 through the provided beating mechanism, which drives the push rod to rotate, and then drives the connecting rod to move, so that the connecting rod pushes the sliding sleeve to slide along the outside of the slide, thereby driving the beater rod to quickly approach the fiber surface, and when the pusher rod rotates one circle, the pusher rod is reset, and this cycle is repeated, so that it can drive the beater rod to move up and down, so that it can quickly beat the fiber surface, quickly separate the dust from the fiber surface, and improve the overall dust collection effect of the subsequent device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0019] Figure 2 This is a right side structural diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the appearance and structure of the swing dust collection mechanism of the utility model;
[0021] Figure 4 This is a right side structural diagram of the swing assembly of the utility model;
[0022] Figure 5 This is a schematic diagram of the expanded structure of the dust collection component of the utility model;
[0023] Figure 6 This is a schematic diagram of the appearance and structure of the flapping mechanism of the utility model.
[0024] In the figure: 1. Connecting seat; 2. Rotating shaft; 3. Winding roller; 4. Limiting roller; 5. Swinging dust collection mechanism; 6. Beating mechanism; 7. Driving motor; 51. Swinging assembly; 52. Dust collection assembly; 511. Connecting frame; 512. Motor No. 1; 513. Rotating rod; 514. Rotating sleeve; 515. Adjusting rod; 516. Dust hood No. 1; 517. Gear No. 1; 518. Gear No. 2; 519. Dust hood No. 2; 521. Dust collection box; 522. Dust collection frame; 523. Negative pressure fan; 524. Dust collection pipe; 525. Flexible hose; 61. Motor No. 2; 62. Push rod; 63. Connecting rod; 64. Sliding sleeve; 65. Beating rod; 66. Sliding frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0027] Example 1:
[0028] See also Figure 1-6 The utility model provides a technical solution: a novel dust removal device for composite fiber processing, comprising a connecting base 1, a driving motor 7 fixedly connected to the back of the connecting base 1, a rotating shaft 2 fixedly connected to the output end of the driving motor 7, a winding roller 3 plugged into the outside of the rotating shaft 2, a swinging dust collection mechanism 5 provided on the back of the connecting base 1, a flapping mechanism 6 provided on the front of the connecting base 1, and a limiting roller 4 fixedly connected to the front of the connecting base 1;
[0029] The swing dust collection mechanism 5 includes a swing component 51 and a dust collection component 52 , and the dust collection component 52 is arranged at the bottom of the swing component 51 ;
[0030] The swing assembly 51 includes a connecting frame 511, which is fixedly connected to the back of the connecting base 1. The back of the connecting frame 511 is fixedly connected to the No. 1 motor 512. The output end of the No. 1 motor 512 is fixedly connected to a rotating rod 513. The end of the rotating rod 513 away from the output end of the No. 1 motor 512 is rotatably connected to a rotating sleeve 514. The inner side of the rotating sleeve 514 is slidably connected to an adjusting rod 515. The front of the adjusting rod 515 is fixedly connected to a dust cover 1 516. The outside of the dust cover 1 516 is rotatably connected to a No. 1 gear 517. The bottom of the No. 1 gear 517 is meshed with a No. 2 gear 518. The front of the No. 2 gear 518 is fixedly connected to a dust cover 2 519.
[0031] Furthermore, the first gear 517 is rotatably connected to the back of the connecting base 1 , and the second gear 518 is rotatably connected to the back of the connecting base 1 . Slots are provided at corresponding positions of the slide 66 and the sleeve 64 , and the slide 66 is slidably connected to the outside of the sleeve 64 .
[0032] Furthermore, holes are opened at corresponding positions of the rotating sleeve 514 and the adjusting rod 515, and the rotating sleeve 514 is slidably connected to the outside of the adjusting rod 515, and the dust cover 1 516 is rotatably connected to the front of the connecting seat 1, so as to drive the dust cover 1 516 to swing left and right.
[0033] Furthermore, the dust collection assembly 52 includes a dust collection box 521, which is fixedly connected to the back of the connecting seat 1. A dust collecting frame 522 is plugged into the inside of the dust collection box 521. A dust collection tube 524 is fixedly connected to the top of the dust collection box 521. A flexible hose 525 is fixedly connected to the front of the dust collection tube 524. A negative pressure fan 523 is fixedly connected to the right side of the dust collection box 521 to facilitate rapid absorption of dust on the fiber surface.
[0034] Furthermore, the flexible hose 525 is fixedly connected to the back of the dust hood 2 519 and the dust hood 1 516, and grooves are provided at the corresponding positions of the dust box 521 and the dust collecting frame 522, and the dust collecting frame 522 is slidably connected in the groove, so as to facilitate the later collection and processing of dust in the dust collecting frame 522.
[0035] Example 2:
[0036] See also Figure 6 , and combined with Example 1, it is further obtained that the beating mechanism 6 includes a second motor 61, the second motor 61 is fixedly connected to the front of the connecting seat 1, the output end of the second motor 61 is fixedly connected to a push rod 62, the end of the push rod 62 away from the output end of the second motor 61 is rotatably connected to a connecting rod 63, the top of the connecting rod 63 is rotatably connected to a sliding sleeve 64, the front of the sliding sleeve 64 is fixedly connected to a beating rod 65, and the front of the connecting seat 1 is fixedly connected to a slide 66, which is convenient for beating the fiber surface up and down.
[0037] Furthermore, grooves are provided at corresponding positions of the slide 66 and the sleeve 64 , and the slide 66 is slidably connected to the outside of the sleeve 64 to facilitate driving the sleeve 64 to move up and down.
[0038] During actual operation, when the device is used, first, the fiber is wound on the winding roller 3, and then the driving motor 7 is started, the driving motor 7 drives the rotating shaft 2 to rotate, and then the rotating shaft 2 drives the winding roller 3 to rotate, so that the fiber passes between the dust collection cover 1 516 and the dust collection cover 2 519, and then the flapping mechanism 6 is set to start the motor 2 61, and the motor 2 61 drives the push rod 62 to rotate, and then the push rod 62 drives the connecting rod 63 to move, so that the connecting rod 63 pushes the sliding sleeve 64 to slide along the outside of the slide 66, thereby driving the flapping rod 65 to quickly approach the fiber surface, and when the push rod 62 rotates one circle, the push rod 62 is reset, and the cycle is repeated, so that it can drive the flapping rod 65 to move up and down, so that it can quickly flap the fiber surface, and at the same time, the swinging dust collection mechanism 5 is set to start the motor 1 512, and the motor 1 512 drives The rotating rod 513 rotates, and the rotating rod 513 drives the rotating sleeve 514 to move, so that the rotating sleeve 514 drives the adjusting rod 515 to rotate during its movement, and the adjusting rod 515 drives the dust cover 1 516 to rotate around the connection point of the connecting seat 1 during its rotation, thereby synchronously driving the No. 1 gear 517 to rotate, and then the No. 1 gear 517 drives the No. 2 gear 518 to rotate, so that the No. 2 gear 518 drives the dust cover 2 519 to rotate, and when the rotating rod 513 rotates one circle, the dust cover 1 516 and the dust cover 2 519 are reset, and this cycle is repeated over and over again, so that the dust cover 1 516 and the dust cover 2 519 can swing left and right quickly, and at the same time the negative pressure fan 523 is started, and the negative pressure fan 523 sucks the dust inside the dust cover 1 516 and the dust cover 2 519 into the dust collecting frame 522 for collection through the dust suction pipe 524 and the flexible hose 525.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A novel dust removal device for composite fiber processing, comprising a connecting seat (1), characterized in that: The back of the connecting seat (1) is fixedly connected to a driving motor (7), the output end of the driving motor (7) is fixedly connected to a rotating shaft (2), the outside of the rotating shaft (2) is plugged with a winding roller (3), the back of the connecting seat (1) is provided with a swinging dust collection mechanism (5), the front of the connecting seat (1) is provided with a flapping mechanism (6), and the front of the connecting seat (1) is fixedly connected to a limiting roller (4); The swing dust suction mechanism (5) comprises a swing component (51) and a dust suction component (52), wherein the dust suction component (52) is arranged at the bottom of the swing component (51); The swing assembly (51) comprises a connecting frame (511), the connecting frame (511) being fixedly connected to the back of the connecting seat (1), the back of the connecting frame (511) being fixedly connected to a No. 1 motor (512), the output end of the No. 1 motor (512) being fixedly connected to a rotating rod (513), the end of the rotating rod (513) away from the output end of the No. 1 motor (512) being rotatably connected to a rotating sleeve (514), the inner side of the rotating sleeve (514) being slidably connected to an adjusting rod (515), the front side of the adjusting rod (515) being fixedly connected to a dust cover (516), the outside of the dust cover (516) being rotatably connected to a No. 1 gear (517), the bottom of the No. 1 gear (517) being meshed with a No. 2 gear (518), the front side of the No. 2 gear (518) being fixedly connected to a dust cover (519).
2. A novel dust removal device for composite fiber processing according to claim 1, characterized in that: The first gear (517) is rotatably connected to the back of the connecting base (1), and the second gear (518) is rotatably connected to the back of the connecting base (1).
3. The novel dust removal device for composite fiber processing according to claim 1, characterized in that: The rotating sleeve (514) and the adjusting rod (515) are provided with holes at positions corresponding to each other, and the rotating sleeve (514) is slidably connected to the outside of the adjusting rod (515), and the dust cover (516) is rotatably connected to the front of the connecting seat (1).
4. The novel dust removal device for composite fiber processing according to claim 1, characterized in that: The dust collection assembly (52) comprises a dust collection box (521), the dust collection box (521) is fixedly connected to the back of the connecting seat (1), a dust collection frame (522) is plugged into the interior of the dust collection box (521), a dust collection tube (524) is fixedly connected to the top of the dust collection box (521), a flexible hose (525) is fixedly connected to the front of the dust collection tube (524), and a negative pressure fan (523) is fixedly connected to the right side of the dust collection box (521).
5. The novel dust removal device for composite fiber processing according to claim 4, characterized in that: The flexible hose (525) is fixedly connected to the back of the second dust hood (519) and the first dust hood (516), and grooves are provided at corresponding positions of the dust box (521) and the dust collecting frame (522), and the dust collecting frame (522) is slidably connected in the groove.
6. The novel dust removal device for composite fiber processing according to claim 1, characterized in that: The flapping mechanism (6) comprises a second motor (61), the second motor (61) is fixedly connected to the front of the connecting seat (1), the output end of the second motor (61) is fixedly connected to a push rod (62), the end of the push rod (62) away from the output end of the second motor (61) is rotatably connected to a connecting rod (63), the top of the connecting rod (63) is rotatably connected to a sliding sleeve (64), the front of the sliding sleeve (64) is fixedly connected to a flapping rod (65), and the front of the connecting seat (1) is fixedly connected to a slide (66).
7. The novel dust removal device for composite fiber processing according to claim 6, characterized in that: Grooves are provided at corresponding positions of the slide (66) and the slide sleeve (64), and the slide (66) is slidably connected to the outside of the slide sleeve (64).