Bridge processing equipment
Through the clamping and adjustment structure of the hydraulic cylinder and the air cylinder combination, the double-point bending of the bridge processing equipment is realized, which solves the problem of low bending efficiency of the existing equipment and realizes efficient U-shaped plate forming.
Patent Information
- Application Number
- CN202422349624.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Existing bridge processing equipment can only fold the plate once in a bending operation, resulting in low bending efficiency and inconvenience in use.
The clamping and adjustment structure of the hydraulic cylinder, air cylinder and rotating column is used to achieve double-point bending of metal plates. The hydraulic cylinder clamps the plate, the air cylinder adjusts the distance between the rotating column and the edge plate, and the third cylinder drives the U-shaped frame to rise to achieve double-point bending of the plate.
The bending efficiency of bridge processing is improved, and the metal sheet can be bent into a U shape at one time, which is suitable for the production of bridges of different sizes.
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Figure CN223352607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge frame processing, in particular to bridge frame processing equipment. Background Art
[0002] A cable tray, also known as a bridge, is a support structure used for laying wires and cables. Typically consisting of brackets, trays, covers, and mounting accessories, it organizes wires and cables into a neat, manageable layout while providing protection and ease of maintenance. During bridge production, metal sheets (aluminum or steel) are cut to the desired size and shape. Perforations are then punched into the cut sheets according to the design requirements. The sheets are then bent using a bending device to form the basic shape of the bridge, typically a U-shaped structure. A cable tray bending machine with publication number CN217191808U discloses a frame, a rotating unit and a positioning unit; the rotating unit includes a rotating table and a rotating motor, and the upper end surface of the rotating table is provided with a plurality of balls for reducing friction; a rotating column is rotatably connected to the middle of the rotating table, and an electromagnet for adsorbing the bridge is provided in the rotating column; the rotating motor is fixedly connected to the rotating table, and the output shaft of the rotating motor is fixedly connected to the rotating column; however, in this patent document, the plate can only be folded once in one bending operation, and bending a whole plate into a U shape requires multiple operations, resulting in low bending efficiency and inconvenience in use.
[0003] There may already be technical means to solve the above problems in the existing technology, but this case intends to provide an alternative or replacement technical solution. Utility Model Content
[0004] In order to solve the problems raised in the background technology, the present invention is implemented through the following technical solutions: a bridge frame processing equipment, including a base, support frames are installed on the front and rear side walls of the base, a hydraulic cylinder is installed on the support frame, a connecting frame is installed on the telescopic end of the hydraulic cylinder, a bottom end adjustment structure is installed on the upper wall of the base, a top end adjustment structure is installed on the connecting frame, the bottom end adjustment structure and the top end adjustment structure are symmetrically arranged, and two limit forming structures are symmetrically installed on the bottom end adjustment structure;
[0005] The bottom adjustment structure and the top adjustment structure both include a center plate, first cylinders are installed on the left and right side walls of the center plate, and edge plates are installed on the telescopic ends of the first cylinders;
[0006] The two limiting forming structures both include a fixing frame, which is installed on the lower wall of the edge plate, and a second cylinder is inserted on the fixing frame, a third cylinder is installed on the telescopic end of the second cylinder, a U-shaped frame is installed on the telescopic end of the third cylinder, a rotating column is movably installed on the U-shaped frame, and a centering limiting component is installed on the fixed end of the third cylinder.
[0007] Preferably, the centering limit assembly includes a fourth cylinder, the fourth cylinder is installed on the side wall surface of the fixed end of the third cylinder, and a limit plate is installed on the telescopic end of the fourth cylinder.
[0008] Preferably, a support rod is installed on the edge plate, and one end of the support rod is movably inserted into the center plate.
[0009] Preferably, the rotating column is located on one side of the edge plate.
[0010] Preferably, the connecting frame is an L-shaped structure.
[0011] Preferably, the length of the rotating column is greater than the length of the edge plate.
[0012] Beneficial effects
[0013] The utility model provides a bridge frame processing equipment, which has the following beneficial effects compared with the existing technology: the metal plate is centered on the bottom adjustment structure through the center limit component, and the top adjustment structure is pressed on the metal plate by the contraction of the hydraulic cylinder to achieve clamping of the metal plate to prevent the metal plate from moving, and the second cylinder is controlled to contract to adjust the distance between the rotating column and the edge plate so that the distance is the same as the thickness of the metal plate, and then the third cylinder is controlled to extend to drive the U-shaped frame and the rotating column to rise until the rotating column fits the metal plate and the bending of the metal plate is completed. The metal plate can be bent at two positions at the same time, and the plate can be bent into a U shape in one bending operation, which improves the bending efficiency. The edge plate position is changed by controlling the extension of the first cylinder of the bottom adjustment structure and the top adjustment structure, thereby realizing the adjustment of the bending position, which is suitable for the production of bridge frames with different bending sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a three-dimensional structural diagram of a bridge processing equipment of the utility model from a top view angle.
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of a bridge processing equipment of the utility model from an upward perspective.
[0016] Figure 3 This is a schematic diagram of the main structure of a bridge processing equipment of the utility model during bending.
[0017] In the figure: 1. base, 2. support frame, 3. hydraulic cylinder, 4. connecting frame, 5. center plate, 6. first cylinder, 7. edge plate, 8. fixed frame, 9. second cylinder, 10. third cylinder, 11. U-shaped frame, 12. rotating column, 13. fourth cylinder, 14. limit plate, 15. support rod. DETAILED DESCRIPTION
[0018] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
[0019] Example: Through the personnel in this field, all electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between each electrical component is completed in the order of working. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0020] See also Figure 1-3 In order to solve the problem that the bending equipment can only fold the plate once in one bending work, and it takes multiple operations to bend a whole plate into a U shape, resulting in low bending efficiency and inconvenience in use, this technical solution is designed. The detailed technical solution is as follows;
[0021] A bridge processing device includes a base 1, support frames 2 are installed on the front and rear side walls of the base 1, a hydraulic cylinder 3 is installed on the support frame 2, a connecting frame 4 is installed on the telescopic end of the hydraulic cylinder 3, a bottom end adjustment structure is installed on the upper wall of the base 1, and a top end adjustment structure is installed on the connecting frame 4. The bottom end adjustment structure and the top end adjustment structure are symmetrically arranged, and two limit forming structures are symmetrically installed on the bottom end adjustment structure;
[0022] Specifically, the bottom adjustment structure and the top adjustment structure both include a center plate 5, and first cylinders 6 are installed on the left and right side walls of the center plate 5, and edge plates 7 are installed on the telescopic ends of the first cylinders 6;
[0023] Specifically, the two limiting forming structures each include a fixing frame 8, which is mounted on the lower wall of the edge plate 7. A second cylinder 9 is inserted into the fixing frame 8. A third cylinder 10 is mounted on the telescopic end of the second cylinder 9. A U-shaped frame 11 is mounted on the telescopic end of the third cylinder 10. A rotating column 12 is movably mounted on the U-shaped frame 11. A centering limiting assembly is mounted on the fixed end of the third cylinder 10.
[0024] Specifically, the centering limit assembly includes a fourth cylinder 13, which is installed on the side wall of the fixed end of the third cylinder 10, and a limit plate 14 is installed on the telescopic end of the fourth cylinder 13;
[0025] It should be noted that the metal sheet is placed on the center plate 5 and the edge plate 7 on the base 1, and then the fourth cylinders 13 on both sides are controlled to retract until the limit plates 14 are attached to the ends of the metal sheet, so that the metal sheet is centered on the center plate 5 and the edge plate 7, and then the hydraulic cylinder 3 is controlled to retract so that the center plate 5 and the edge plate 7 in the top adjustment structure are pressed against the upper wall surface of the metal sheet to clamp the metal sheet and prevent the metal sheet from moving, and the second cylinder 9 is controlled to retract to adjust the distance between the rotating column 12 and the edge plate 7 so that the distance is the same as the thickness of the metal sheet, and then the third cylinder 10 is controlled to extend to drive the U-shaped frame 11 and the rotating column 12 to rise until the rotating column 12 is attached to the metal sheet and the bending of the metal sheet is completed. The metal sheet can be bent at two positions at the same time, and the sheet can be bent into a U shape in one bending operation, thereby improving the bending efficiency. When the rotating column 12 is attached to the metal sheet and rises, the rotating column 12 moves on the U-shaped frame 11 to prevent the rotating column 12 and the metal sheet from wearing each other.
[0026] By controlling the extension of the first cylinder 6 of the bottom adjustment structure and the top adjustment structure, the position of the edge plate 7 is changed, and the bending position is adjusted, which is suitable for the production of bridges with different bending sizes;
[0027] As a preferred embodiment, a support rod 15 is installed on the edge plate 7, and one end of the support rod 15 is movably inserted on the center plate 5. When the first cylinder 6 is extended and retracted to drive the edge plate 7 to move, the support rod 15 moves with the edge plate 7 in the center plate 5, playing a guiding and supporting role for the edge plate 7, and is used to protect the retracted end of the first cylinder 6;
[0028] As a preference, further, the rotating column 12 is located on one side of the edge plate 7, so that the rotating column 12 can be raised and lowered on one side of the edge plate 7;
[0029] As a preference, further, the connecting frame 4 is an L-shaped structure;
[0030] Preferably, further, the length of the rotating column 12 is greater than the length of the edge plate 7 .
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bridge processing device, comprising a base (1), support frames (2) are installed on both the front and rear side walls of the base (1), a hydraulic cylinder (3) is installed on the support frame (2), and a connecting frame (4) is installed at the telescopic end of the hydraulic cylinder (3), characterized in that: The base (1) is provided with a bottom adjustment structure on its upper wall, and the connecting frame (4) is provided with a top adjustment structure. The bottom adjustment structure and the top adjustment structure are symmetrically arranged, and two position-limiting forming structures are symmetrically installed on the bottom adjustment structure. The bottom adjustment structure and the top adjustment structure both comprise a center plate (5), first cylinders (6) are installed on the left and right side walls of the center plate (5), and edge plates (7) are installed on the telescopic ends of the first cylinders (6); The two limiting forming structures both include a fixing frame (8), the fixing frame (8) being mounted on the lower wall surface of the edge plate (7), a second cylinder (9) being inserted into the fixing frame (8), a third cylinder (10) being mounted on the telescopic end of the second cylinder (9), a U-shaped frame (11) being mounted on the telescopic end of the third cylinder (10), a rotating column (12) being movably mounted on the U-shaped frame (11), and a centering limiting assembly being mounted on the fixed end of the third cylinder (10).
2. A bridge processing equipment according to claim 1, characterized in that: The centering limit assembly comprises a fourth cylinder (13), the fourth cylinder (13) being mounted on a side wall surface of a fixed end of the third cylinder (10), and a limit plate (14) being mounted on a telescopic end of the fourth cylinder (13).
3. The bridge processing equipment according to claim 1, characterized in that: A support rod (15) is installed on the edge plate (7), and one end of the support rod (15) is movably inserted into the center plate (5).
4. The bridge processing equipment according to claim 1, characterized in that: The rotating column (12) is located on one side of the edge plate (7).
5. The bridge processing equipment according to claim 1, characterized in that: The connecting frame (4) is an L-shaped structure.
6. The bridge processing equipment according to claim 1, characterized in that: The length dimension of the rotating column (12) is greater than the length dimension of the edge plate (7).
Citation Information
Patent Citations
Cable bridge bending machine
CN217191808U