Metal liquid pouring device

By designing a metal liquid pouring device and using a lifting mechanism and a servo flip push rod to achieve precise pouring of liquid metal, the problems of high-temperature burns and operational inaccuracy are solved, and production efficiency and safety are improved.

CN223352931UActive Publication Date: 2025-09-19HUNAN ENAIJI ROBOT CO LTD
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Patent Information

Application Number
CN202422690668.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-19
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

During the metal smelting process, pouring liquid metal poses the risk of high-temperature burns, inaccurate operation and low production efficiency, and manual operation increases the risk of occupational diseases.

Method used

A metal liquid pouring device is designed, which adopts a lifting mechanism and a servo flip push rod, combined with an inclination sensor to achieve precise control, avoid direct human contact with the high-temperature environment, and ensure the accuracy of the liquid metal pouring amount and weight.

Benefits of technology

Effectively avoid high temperature injuries to workers, improve production efficiency, ensure the accuracy and consistency of liquid metal pouring, reduce resource waste, and improve the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten metal pouring device, and relates to the technical field of molten metal pouring, the molten metal pouring device comprises two supporting plates, one sides, close to each other, of the two supporting plates are fixedly connected with a connecting plate, the top of each supporting plate is provided with a lifting mechanism, and the molten metal pouring device further comprises a lifting mechanism, the lifting mechanism comprises first guide rails fixedly connected to the sides, close to each other, of the two supporting plates, second guide rails are slidably connected to the sides, close to each other, of the two first guide rails, and lifting oil cylinders are fixedly connected to the sides, away from each other, of the two first guide rails. In the working procedure of the metal smelting industry, casualties can be effectively avoided, in the working procedure, other devices are manually operated to pour the liquid metal, the situation that personnel are in a high-temperature environment, the volume and weight of the poured liquid metal are not accurately mastered can be avoided, and the production efficiency is effectively improved in the working procedure.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal solution pouring, in particular to a metal liquid pouring device. Background Art

[0002] The metal smelting industry is a vital component of modern industry, involving the extraction and processing of a variety of metals, including steel and nonferrous metals. Liquid metal pouring is a critical step in the smelting process, typically transferring the hot, molten metal from a furnace into a mold or container for cooling and shaping. However, liquid metal temperatures are extremely high, often reaching hundreds or even thousands of degrees Celsius. Workers working in such high-temperature environments face serious burn risks, and can even suffer fatal injuries from accidental contact with liquid metal. High temperatures also create an extremely harsh working environment, impacting worker health and work efficiency. Traditional manual operations have limitations in controlling the amount and speed of liquid metal pouring. Due to a lack of precise control, manual operations often struggle to ensure accurate and consistent pouring, which not only impacts product quality but can also lead to resource waste and low production efficiency. Furthermore, manual liquid metal pouring places workers directly in contact with high temperatures. Prolonged exposure to these temperatures increases the risk of occupational diseases, such as heat stroke and skin burns. Therefore, improving the working environment and reducing direct contact between workers and hot metal are crucial for protecting their health and safety. Utility Model Content

[0003] The purpose of the utility model is to provide a metal liquid pouring device. By setting up a pouring mechanism, casualties can be effectively avoided in the process of the metal smelting industry. In the process, the liquid metal is poured by manually operating other equipment, which can avoid people being in a high-temperature environment and not being able to accurately grasp the volume and weight of the poured liquid metal. The production efficiency is effectively improved in the process, and the problem that workers face serious burn risks when working in existing high-temperature environments, and may even suffer fatal injuries due to accidental contact with liquid metal, and high temperature can also lead to an extremely harsh working environment, affecting the health and work efficiency of workers.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] The utility model is a metal liquid pouring device, comprising two support plates, wherein the two support plates are fixedly connected to a connecting plate on one side where the two support plates are close to each other, a lifting mechanism is provided on the top of the support plates, and further comprising: a lifting mechanism, wherein the lifting mechanism comprises a first guide rail fixedly connected to a side where the two support plates are close to each other, a second guide rail is slidably connected to the side where the two first guide rails are close to each other, and a lifting cylinder is fixedly connected to the side where the two first guide rails are away from each other.

[0006] Furthermore, the output ends of the two lifting cylinders are fixedly connected to a lifting mast, the back of the lifting mast is fixedly connected to the front sides of the two second guide rails, and the middle ends of the front sides of the two second guide rails are fixedly connected to a connecting arc plate.

[0007] Furthermore, a fixed concave plate is fixedly connected to one side of the two second guide rails that are close to each other, and a fixed frame is fixedly connected to the back side of the fixed concave plate.

[0008] Furthermore, a dumping mechanism is provided on the back of the fixing frame, and the dumping mechanism includes right-angle plates fixedly connected to the left and right ends of the back of the fixing frame, and the top ends of the two right-angle plates close to each other are fixedly connected to a rotating push rod base.

[0009] Furthermore, the inner walls of the two rotating push rod bases are penetrated and fixedly connected with a rotating pin shaft component, and the outer walls of the two rotating pin shaft components are rotatably connected with a servo flip push rod.

[0010] Furthermore, one side of the two right-angle plates close to each other is fixedly connected to a fixed plate, and one side of the two servo flip push rod output ends close to each other is rotatably connected to a metal smelting barrel.

[0011] Furthermore, the two fixed plates are rotatably connected to the left and right sides of the bottom end of the metal smelting barrel, and the rear ends of the bottoms of the two right-angle plates are fixedly connected with inclination sensors.

[0012] The utility model has the following beneficial effects:

[0013] 1. The utility model can effectively avoid casualties in the process of the metal smelting industry by setting up a dumping mechanism. In this process, the liquid metal is dumped by manually operating other equipment, which can avoid people being in a high-temperature environment and not being able to accurately grasp the volume and weight of the dumped liquid metal, and effectively improves production efficiency in this process.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a structural diagram of a metal liquid pouring device of the utility model;

[0017] Figure 2 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0018] Figure 3 for Figure 2 A partial enlarged schematic diagram in the middle;

[0019] Figure 4 This is a schematic diagram of the main structure of the dumping mechanism of the utility model;

[0020] Figure 5 This is a rear structural diagram of the dumping mechanism of the utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1. Support plate; 2. Connecting plate; 3. Lifting mechanism; 301. First guide rail; 302. Second guide rail; 303. Lifting cylinder; 304. Lifting gantry; 305. Connecting arc plate; 306. Fixed concave plate; 307. Fixed frame; 4. Tipping mechanism; 401. Right-angle plate; 402. Rotating pin assembly; 403. Rotating push rod base; 404. Servo flip push rod; 405. Fixed plate; 406. Metal smelting barrel; 407. Inclination sensor assembly. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 As shown, the utility model is a metal liquid pouring device, including a support plate 1, the number of the support plates 1 is two, the two support plates 1 are fixedly connected to the side close to each other with a connecting plate 2, the top of the support plate 1 is provided with a lifting mechanism 3, and further comprising;

[0025] The lifting mechanism 3 includes a first guide rail 301 fixedly connected to the side where the two support plates 1 are close to each other, a second guide rail 302 is slidably connected to the side where the two first guide rails 301 are close to each other, and a lifting cylinder 303 is fixedly connected to the side where the two first guide rails 301 are away from each other.

[0026] The output ends of the two lifting cylinders 303 are fixedly connected to the lifting gantry 304 , the back of the lifting gantry 304 is fixedly connected to the front of the two second guide rails 302 , and the middle ends of the front of the two second guide rails 302 are fixedly connected to the connecting arc plate 305 .

[0027] A fixed concave plate 306 is fixedly connected to one side of the two second guide rails 302 that are close to each other, and a fixed frame 307 is fixedly connected to the back side of the fixed concave plate 306 .

[0028] A tipping mechanism 4 is provided on the back of the fixing frame 307. The tipping mechanism 4 includes right-angle plates 401 fixedly connected to the left and right ends of the back of the fixing frame 307. The top ends of the two right-angle plates 401 close to each other are fixedly connected to a rotating push rod base 403.

[0029] The inner walls of the two rotating push rod bases 403 are penetrated and fixedly connected with a rotating pin assembly 402 , and the outer walls of the two rotating pin assembly 402 are rotatably connected with a servo flip push rod 404 .

[0030] A fixed plate 405 is fixedly connected to one side of the two right-angle plates 401 that are close to each other, and a metal smelting barrel 406 is rotatably connected to one side of the output ends of the two servo flip push rods 404 that are close to each other.

[0031] The two fixed plates 405 are rotatably connected to the left and right sides of the bottom end of the metal smelting barrel 406, and the rear ends of the bottoms of the two right-angle plates 401 are fixedly connected to the tilt sensor assembly 407.

[0032] A specific application of this embodiment is as follows: the lifting cylinder 303 serves as the lifting power source to raise the lifting gantry 304, the rotating push rod base 403, the rotating pin assembly 402, the servo flip push rod 404, and the metal smelting bucket 406 to a suitable height. The servo flip push rod 404 then serves as the power source for dumping the metal smelting bucket 406, used to pour out the molten liquid in the metal smelting bucket 406. During the dumping process, the tilt sensor assembly 407 at the bottom detects the dumping angle in real time. Since the servo flip push rod 404, the dumping power source, is composed of a servo system, the present invention can accurately and quantitatively dump the required volume or weight of liquid.

[0033] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A metal liquid pouring device, comprising a support plate (1), characterized in that: The number of the support plates (1) is two, and a connecting plate (2) is fixedly connected to one side of the two support plates (1) close to each other. A lifting mechanism (3) is provided on the top of the support plate (1), and further comprises: A lifting mechanism (3) comprises a first guide rail (301) fixedly connected to a side of two support plates (1) close to each other, a second guide rail (302) being slidably connected to the side of the two first guide rails (301) close to each other, and a lifting cylinder (303) being fixedly connected to the side of the two first guide rails (301) away from each other.

2. A molten metal pouring device according to claim 1, characterized in that: The output ends of the two lifting oil cylinders (303) are fixedly connected to a lifting mast (304); the back of the lifting mast (304) is fixedly connected to the front of the two second guide rails (302); and the middle ends of the front of the two second guide rails (302) are fixedly connected to a connecting arc plate (305).

3. A molten metal pouring device according to claim 2, characterized in that: A fixed concave plate (306) is fixedly connected to one side of the two second guide rails (302) that are close to each other, and a fixed frame (307) is fixedly connected to the back side of the fixed concave plate (306).

4. A molten metal pouring device according to claim 3, characterized in that: A tipping mechanism (4) is provided on the back of the fixing frame (307), and the tipping mechanism (4) comprises right-angle plates (401) fixedly connected to the left and right ends of the back of the fixing frame (307), and the top ends of the two right-angle plates (401) on the sides close to each other are both fixedly connected to a rotating push rod base (403).

5. A molten metal pouring device according to claim 4, characterized in that: The inner walls of the two rotating push rod bases (403) are penetrated and fixedly connected with a rotating pin assembly (402), and the outer walls of the two rotating pin assembly (402) are rotatably connected with a servo flip push rod (404).

6. A molten metal pouring device according to claim 5, characterized in that: The sides of the two right-angle plates (401) close to each other are fixedly connected to a fixed plate (405), and the sides of the output ends of the two servo flip push rods (404) close to each other are rotatably connected to a metal smelting barrel (406).

7. A molten metal pouring device according to claim 6, characterized in that: The two fixed plates (405) are rotatably connected to the left and right sides of the bottom end of the metal smelting barrel (406), and the rear ends of the bottoms of the two right-angle plates (401) are fixedly connected with an inclination sensor component (407).