Intelligent plate shearing machine with deviation preventing mechanism
By introducing anti-deviation mechanisms and intelligent feeding components on the shearing machine, automated operation and precise positioning are achieved, which solves the safety hazards and deviation problems of the shearing machine when shearing steel plates, and improves the safety and accuracy of shearing.
Patent Information
- Application Number
- CN202422159542.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing shearing machines have safety hazards and steel plate deviation problems when shearing steel plates, resulting in unstable operation and uneven cuts, causing waste of resources.
It adopts anti-deflection mechanism and intelligent feeding components, drives the anti-deflection plate and feeding plate through the feeding cylinder and adjusting cylinder, and combines with the capacitive touch screen and control terminal to achieve automatic operation and precise positioning, avoiding manual contact with dangerous areas.
It improves the safety and accuracy of shearing, avoids personal injury and steel plate deviation, and ensures shearing quality.
Smart Images

Figure CN223353045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing machines, in particular to an intelligent shearing machine with an anti-deflection mechanism. Background Art
[0002] A shearing machine is a machine that uses a moving upper blade and a fixed lower blade, and adopts a reasonable blade gap to apply shear force to metal plates of various thicknesses, so that the plates are broken and separated according to the required size. Shearing machines are classified according to the shape of the scissors into straight knife shears and disc knife shears. When steel plates are produced, the size of the steel plates is large. Before the steel plates are used, they need to be sheared, and hydraulic shears are needed to shear the steel plates.
[0003] Existing shearing machines are generally operated manually. After the operator places the steel plate on the shearing table, the steel plate is pushed forward to the shearing position, and then the shearing device is activated by the pedal at the bottom of the shearing machine to press the scissors down for shearing. In order to ensure the accuracy of shearing, the worker needs to fix the steel plate by hand during shearing. When shearing smaller steel plates, the position where the worker holds the steel plate is close to the scissors, which poses certain safety hazards. In the event of negligent operation, the worker's hand will be cut, causing damage to the human body. In addition, the manual support method is unstable. During shearing, the steel plate will deviate, resulting in an uneven cut, which in turn causes the steel plate to be unqualified, resulting in a waste of resources. Utility Model Content
[0004] The utility model provides an intelligent plate shearing machine with an anti-deviation mechanism, which has the advantages of preventing steel plate deviation and protecting the safety of operators, so as to solve the problems of large safety hazards and steel plate deviation in existing plate shearing machines.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an intelligent shearing machine with an anti-deflection mechanism, comprising a machine body, a shearing table provided at the front end of the machine body, a shearing device and a shearing notch installed on the machine body, an anti-deflection component and an intelligent feeding component, wherein:
[0006] The anti-deflection assembly includes an anti-deflection plate symmetrically arranged on the upper end of the shearing table, and the anti-deflection plate is driven by an adjustment cylinder;
[0007] The intelligent feeding assembly includes a feeding plate driven by a feeding cylinder;
[0008] The machine body is equipped with a control cabinet and a control and regulation terminal, the front end of the machine body is symmetrically equipped with intelligent control buttons, and the upper end surface of the intelligent control button is equipped with a capacitive touch screen.
[0009] As an optimal technical solution of the present invention, the shearing table is provided with a power compartment, the feeding cylinder is installed in the power compartment, a transmission frame is installed at the output end of the feeding cylinder, a transmission block is installed at the upper end of the transmission frame, and the transmission block is fixedly connected to the feeding plate.
[0010] As a preferred technical solution of the present invention, a slider is symmetrically installed at the bottom of the anti-deflection plate, and a plurality of slide grooves are symmetrically provided on the upper end of the shearing table, and the slider is slidably connected and matched with the slide groove.
[0011] As a preferred technical solution of the present invention, a movable groove communicating with the power compartment is provided at the upper end of the machine body, and the transmission block 33 is movably connected to the movable groove.
[0012] As a preferred technical solution of the present invention, an adjusting rod is installed at the output end of the adjusting cylinder, and the adjusting rod is fixedly connected to the anti-deflection plate.
[0013] As a preferred technical solution of the present invention, the shearing device, the regulating cylinder, the feeding cylinder and the intelligent control button are all electrically connected to the control cabinet, and the control cabinet is electrically connected to the control and regulation terminal.
[0014] As a preferred technical solution of the present invention, a linear displacement sensor is sleeved on the outer wall of the adjusting rod, and the linear displacement sensor is electrically connected to the control cabinet.
[0015] As a preferred technical solution of the present invention, the distance between the symmetrically arranged intelligent control buttons is 1m-1.2m.
[0016] Compared with the prior art, the present invention provides an intelligent shearing machine with an anti-deflection mechanism, which has the following beneficial effects:
[0017] 1. The utility model uses a feeding cylinder and a feeding plate, so that the steel plate can be pushed and fixed by automated equipment instead of manual labor. The intelligent control button with a capacitive touch screen can start the equipment only when the operator places both hands on the capacitive touch screen. Pressing the intelligent control button with a heavy object instead of human hands will not trigger the capacitive touch screen, thereby avoiding injury to the operator's hands during operation. The steel plate can be clamped and limited by the anti-deflection plate to prevent the steel plate from shifting during the advancement process, and the spacing between the anti-deflection plates can be adjusted by adjusting the cylinder to adapt to steel plates of different sizes, thereby improving the safety and accuracy of steel plate shearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the shearing table structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the installation of the feeding assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the feeding component of the utility model;
[0022] Figure 5 For this utility model Figure 3 Enlarged view of area A in the middle.
[0023] In the figure: 1. Machine body; 11. Shearing table; 111. Slide; 12. Control cabinet; 13. Control and regulation terminal; 14. Intelligent control button; 141. Capacitive touch screen; 15. Power compartment; 16. Shearing mouth; 17. Shearing device; 2. Anti-deflection component; 21. Adjusting cylinder; 22. Adjusting rod; 23. Anti-deflection plate; 231. Slider; 24. Linear displacement sensor; 3. Intelligent feeding component; 31. Feeding cylinder; 32. Transmission frame; 33. Transmission block; 34. Feeding plate; 35. Movable slot. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0025] Please see the attached Figure 1-Figure 5 The utility model discloses an intelligent shearing machine with an anti-deflection mechanism, comprising a machine body 1, a shearing table 11 provided at the front end of the machine body 1, a shearing device 17 and a shearing notch 16 installed on the machine body 1, an anti-deflection component 2 and an intelligent feeding component 3, wherein:
[0026] The anti-deflection assembly 2 includes an anti-deflection plate 23 symmetrically arranged on the upper end of the shearing table 11, and the anti-deflection plate 23 is driven by the adjustment cylinder 21;
[0027] The intelligent feeding assembly 3 includes a feeding plate 34 driven by a feeding cylinder 31;
[0028] The body 1 is equipped with a control cabinet 12 and a control and regulation terminal 13 . The front end of the body 1 is symmetrically equipped with an intelligent control button 14 . The upper end surface of the intelligent control button 14 is equipped with a capacitive touch screen 141 .
[0029] Please refer to the attached Figure 2 、 Figure 3The shearing table 11 is provided with a power bin 15, the feeding cylinder 31 is installed in the power bin 15, the output end of the feeding cylinder 31 is provided with a transmission frame 32, the upper end of the transmission frame 32 is provided with a transmission block 33, the transmission block 33 is fixedly connected to the feeding plate 34, specifically, the feeding cylinder 31 can drive the feeding plate 34 to reciprocate through the transmission frame 32 and the transmission block 33 so that the feeding plate 34 can drive the steel plate to advance for shearing.
[0030] Please refer to the attached Figure 1 The upper end of the body 1 is provided with a movable groove 35 connected to the power bin 15, the transmission block 33 is movably connected to the movable groove 35, the shearing device 17, the feeding cylinder 31 and the intelligent control button 14 are all electrically connected to the control cabinet 12, and the control cabinet 12 is electrically connected to the control and regulation terminal 13. The distance between the symmetrically arranged intelligent control buttons 14 is preferably 1m.
[0031] In this embodiment, the feeding cylinder 31, the regulating cylinder 21 and the shearing device 17 are all controlled by the control cabinet 12 and their start and stop can be preset and controlled by the control terminal 13. After both hands are placed on the two intelligent control buttons 14, the feeding cylinder 31 is started first, and after the steel plate is pushed, the shearing device 17 is started for shearing. It should be noted that through the pre-set control program, when one hand or both hands leave the intelligent control button 14, the shearing device 17 is locked and no longer pressed down for shearing. The intelligent control buttons 14 spaced 1m apart can prevent the operator from using his arms to press the two intelligent control buttons 14 at the same time, forcing the worker's hands to force the intelligent control button 14, thereby preventing the operator from being injured by still manually pushing the steel plate for shearing. Example 2
[0032] Based on the above embodiment 1, please refer to the attached Figure 5 A slider 231 is symmetrically installed at the bottom of the anti-deflection plate 23, and a plurality of slide grooves 111 are symmetrically provided at the upper end of the shearing table 11. The slider 231 is slidably connected and matched with the slide groove 111. Specifically, the slider 231 and the slide groove 111 can keep the anti-deflection plate 23 stable when moving.
[0033] Please refer to the attached Figure 3 , Attachment Figure 4 An adjusting rod 22 is installed at the output end of the adjusting cylinder 21, and the adjusting rod 22 is fixedly connected to the anti-deflection plate 23. The adjusting cylinder 21 is electrically connected to the control cabinet 12, and the control cabinet 12 is electrically connected to the control and regulation terminal 13. A linear displacement sensor 24 is sleeved on the outer wall of the adjusting rod 22, and the linear displacement sensor 24 is electrically connected to the control cabinet 12.
[0034] In this embodiment, the spacing of the anti-deflection plates 23 can be adjusted by adjusting the cylinder 21, so that the anti-deflection plates 23 can adapt to steel plates of different sizes, and the linear displacement sensor 24 can accurately detect the displacement of the anti-deflection plates 23, making the adjustment of the anti-deflection plates 23 more precise and accurate.
[0035] The working principle and use process of the utility model are as follows: before shearing, the spacing of the anti-deflection plates 23 is adjusted according to the size of the steel plate to be sheared by controlling the control terminal 13, and the adjusting cylinder 21 is started by controlling the control terminal 13 and the control cabinet 12. The adjusting cylinder 21 drives the anti-deflection plates 23 to move through the adjusting rod 22. When the adjusting rod 22 is extended or retracted, the extension amount of the adjusting rod 22 is detected by the linear displacement sensor 24 and the data is transmitted to the control terminal 13 for reference by the operator;
[0036] When shearing, the staff places the steel plate between the anti-deflection plates 23. The steel plate remains stable and will not deviate under the clamping action of the anti-deflection plates 23, and the steel plate is placed against the feed plate 34 so that the steel plate fits the feed plate 34. Then the staff places both hands on the smart control button 14. It should be noted that the staff cannot wear gloves when placing both hands on the smart control button 14. The skin of the palm needs to fit the smart control button 14. When both smart control buttons 14 are pressed by the palms, the feeding cylinder 31 starts and drives the feed plate 34 to move toward the shearing opening 16 through the transmission frame 32 and the transmission plate. The feed plate 34 pushes the steel plate, and then the shearing device 17 starts to shear the steel plate. During the shearing process, the operator's hands need to be kept on the smart control button 14. When one of the operator's hands is taken away, the shearing device 17 will be locked and no longer work. After the shearing is completed, the operator can remove the steel plate. At this time, the shearing device 17 is in a locked state and will not endanger the staff.
Claims
1. An intelligent shearing machine with an anti-deflection mechanism, comprising a machine body (1), a shearing platform (11) being provided at the front end of the machine body (1), a shearing device (17) and a shearing opening (16) being installed on the machine body (1), characterized in that: It also includes an anti-deflection component (2) and an intelligent feeding component (3), wherein: The anti-deflection assembly (2) comprises an anti-deflection plate (23) symmetrically arranged on the upper end of the shearing table (11), and the anti-deflection plate (23) is driven by an adjusting cylinder (21); The intelligent feeding assembly (3) includes a feeding plate (34) driven by a feeding cylinder (31); The machine body (1) is equipped with a control cabinet (12) and a control and regulation terminal (13); a smart control button (14) is symmetrically mounted on the front end of the machine body (1); and a capacitive touch screen (141) is mounted on the upper end surface of the smart control button (14).
2. The intelligent shearing machine with an anti-deflection mechanism according to claim 1, characterized in that: The shearing table (11) is provided with a power bin (15), the feeding cylinder (31) is installed in the power bin (15), a transmission frame (32) is installed at the output end of the feeding cylinder (31), a transmission block (33) is installed at the upper end of the transmission frame (32), and the transmission block (33) is fixedly connected to the feeding plate (34).
3. The intelligent shearing machine with an anti-deflection mechanism according to claim 2, characterized in that: A slider (231) is symmetrically mounted on the bottom of the anti-deflection plate (23), and a plurality of slide grooves (111) are symmetrically arranged on the upper end of the shearing platform (11), wherein the slider (231) is slidably connected and matched with the slide grooves (111).
4. The intelligent shearing machine with an anti-deflection mechanism according to claim 3, characterized in that: The upper end of the machine body (1) is provided with a movable groove (35) in communication with the power compartment (15), and the transmission block (33) is movably connected to the movable groove (35).
5. The intelligent shearing machine with an anti-deflection mechanism according to claim 4, characterized in that: An adjusting rod (22) is installed at the output end of the adjusting cylinder (21), and the adjusting rod (22) is fixedly connected to the anti-deflection plate (23).
6. The intelligent shearing machine with an anti-deflection mechanism according to claim 5, characterized in that: The shearing device (17), the regulating cylinder (21), the feeding cylinder (31) and the intelligent control button (14) are all electrically connected to the control cabinet (12), and the control cabinet (12) is electrically connected to the control and regulation terminal (13).
7. The intelligent shearing machine with an anti-deflection mechanism according to claim 6, characterized in that: A linear displacement sensor (24) is sleeved on the outer wall of the regulating rod (22), and the linear displacement sensor (24) is electrically connected to the control cabinet (12).
8. The intelligent shearing machine with an anti-deflection mechanism according to claim 7, characterized in that: The distance between the symmetrically arranged intelligent control buttons (14) is 1m-1.2m.