Hydraulic plate shearing machine capable of being flexibly and intelligently regulated and controlled

Abstract

The utility model discloses a flexible intelligent regulation and control hydraulic plate shearing machine, and relates to the technical field of hydraulic plate shearing machines, the flexible intelligent regulation and control hydraulic plate shearing machine comprises a plate shearing machine table, the inner wall of the plate shearing machine table is symmetrically provided with sliding cavities, the top surface of the plate shearing machine table is provided with a hydraulic plate shearing assembly, and the flexible intelligent regulation and control hydraulic plate shearing machine further comprises a material blocking mechanism, the material blocking mechanism is installed at the rear end of a plate shearing machine table and comprises a moving assembly and a functional assembly. By means of the design of the material blocking mechanism, it can be guaranteed that in the plate shearing process, plates are stably fixed, materials are prevented from moving or deviating in the shearing process, and therefore the shearing precision is improved. The design of the functional assembly can prevent the problem that the length precision is inaccurate due to the fact that the flexible plate extends out of the functional assembly to be bent in the shearing process, the shearing capacity of the flexible plate is improved, the shearing length can be rapidly adjusted through cooperation of the sliding assembly and the functional assembly, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic shearing machines, in particular to a hydraulic shearing machine with flexible and intelligent control. Background Art

[0002] As the power source of the hydraulic system, it converts mechanical energy into hydraulic energy, driving the hydraulic cylinder via pressurized oil. As an actuator, it converts hydraulic energy into mechanical energy, driving the shearing tool to shear the plate. Existing hydraulic shears require the plate to be pushed to the distance set by the material stop plate to determine the cut length. However, when the plate is highly flexible, the extended plate will bend, resulting in an extended extension. This can cause the sheared plate to be substandard in size and damage from falling, resulting in defective products. Utility Model Content

[0003] The utility model provides a hydraulic shearing machine with flexible and intelligent control, which has the advantages of accurately limiting the shearing length of the plate and keeping the plate level after shearing is completed, so as to solve the problem that when the plate is highly flexible, the plate will bend when it is extended, causing the extended length to become longer, resulting in the size of the sheared plate not meeting the standard and the plate being damaged when it falls, resulting in defective products.

[0004] The cam is mounted on a hydraulic ramming mechanism, and the cam is mounted on a link ram of the hydraulic ramming mechanism, wherein the hydraulic ramming mechanism is mounted on a hydraulic ramming mechanism, and the cam is mounted on a link ram of the hydraulic ramming mechanism.

[0005] As an optimal technical solution of the present invention, the moving component includes a fixed plate, a moving slide is symmetrically installed on one side of the fixed plate, a screw rod is installed on the inner wall of the moving slide, a servo motor is installed at one end of the screw rod, and a moving slider is installed on the outer surface of the screw rod.

[0006] As an optimal technical solution of the present invention, the hydraulic shearing assembly includes three hydraulic cylinders, which are equidistantly installed on the top surface of the shearing machine platform. The protruding end of the hydraulic cylinder is equipped with an upper cutting die, and the lower end of the upper cutting die is provided with a lower die. A display processor and controller are installed on one side of the shearing machine platform.

[0007] As an optimal technical solution of the present utility model, the output end of the stepping motor and one end of the transmission rod are fixedly connected to each other, the outer surface of the transmission rod and the inner wall of the baffle plate are fixedly connected to each other, the two sides of the baffle plate are movably contacted with the two sides of the inner wall of the functional frame, the inner wall of the functional slider and the outer surface of the screw rod are movably rotatably connected to each other, the bottom surface of the functional slider and the top surface of the top plate are fixedly connected to each other, the inner wall of the top plate and one side of the driving motor are fixedly connected to each other, the output end of the driving motor and one end of the rotating rod are fixedly connected to each other, the outer surface of the rotating rod and the inner wall of the bottom plate are movably rotatably connected to each other, and the bottom surface of the top plate and the bottom surface of the bottom plate are movably contacted with each other.

[0008] As an optimal technical solution of the present invention, the fixed plate is installed on the rear end inner wall of the shearing machine platform, the two sides of the fixed plate are fixedly connected to the rear end inner wall of the shearing machine platform, the outer surface of the screw rod and the inner wall of the movable slide are movably and rotatably connected to each other, the inner wall of the movable slider and the outer surface of the screw rod are movably and rotatably connected to each other, the movable slider is slidably connected to the inner wall of the movable slide, the output end of the servo motor and one end of the screw rod are fixedly connected to each other, and one side of the servo motor and one side of the movable slide are fixedly connected to each other.

[0009] As an optimal technical solution of the present invention, the protruding end of the hydraulic cylinder is fixedly connected to the top surface of the upper cutting die, the two sides of the upper cutting die are slidingly connected to the inner wall of the sliding cavity, the bottom surface of the lower die is fixedly connected to the top surface of the inner wall of the shearing machine table, the lower die and the upper cutting die correspond to each other vertically, and the upper cutting die is arranged above the lower die.

[0010] As a preferred technical solution of the present invention, the display processor and the controller are electrically connected to each other, and the controller and the servo motor are electrically connected to each other.

[0011] Compared with the existing technology, the utility model provides a flexible and intelligently controlled hydraulic shearing machine with the following beneficial effects:

[0012] This flexible and intelligently controlled hydraulic shearing machine:

[0013] 1. The design of the material blocking mechanism can ensure that the plate is stably fixed during the shearing process, avoiding the movement or deviation of the material during the shearing process, thereby improving the shearing accuracy.

[0014] 2. The design of the functional components can prevent the flexible sheet from extending and bending during the shearing process, causing inaccurate length precision, thereby improving the shearing ability of the flexible sheet.

[0015] 3. Through the cooperation of sliding components and functional components, the cutting length can be quickly adjusted to improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the external structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the external structure of the utility model from another angle;

[0018] Figure 3 This is a schematic diagram of the internal structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the mobile component of the utility model;

[0020] Figure 5 This is a schematic diagram of the functional component structure of the utility model;

[0021] Figure 6 It is a schematic diagram of the top plate and bottom plate structure of the utility model.

[0022] In the figure: 1. Shearing machine platform; 2. Hydraulic cylinder; 3. Upper cutting die; 4. Slide cavity; 5. Lower die; 6. Display processor; 7. Controller; 8. Material blocking mechanism; 8100. Moving component; 8101. Fixed plate; 8102. Moving slide; 8103. Screw; 8104. Servo motor; 8105. Moving slider; 8200. Functional component; 8201. Functional box; 8202. Stepper motor; 8203. Transmission rod; 8204. Material blocking plate; 8205. Functional slider; 8206. Top plate; 8207. Drive motor; 8208. Rotating rod; 8209. Bottom plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0024] See also Figure 1 - Figure 3The utility model discloses a flexible and intelligently controlled hydraulic shearing machine, comprising a shearing machine platform 1, wherein the inner wall of the shearing machine platform 1 is symmetrically provided with a sliding cavity 4, a hydraulic shearing assembly is installed on the top surface of the shearing machine platform 1, and further comprising a blocking mechanism 8, which is installed at the rear end of the shearing machine platform 1. The blocking mechanism 8 comprises a moving component 8100 and a functional component 8200, wherein: the functional component 8200 comprises a functional frame 8201 and a functional slider 8205, the functional frame 8201 is installed on the bottom surface of the moving slider 8105, and the functional frame A stepper motor 8202 is installed on one side of 8201, a transmission rod 8203 is installed on the output end of the stepper motor 8202, a material blocking plate 8204 is installed on the outer surface of the transmission rod 8203, a functional slider 8205 is installed on the outer surface of the screw rod 8103, a top plate 8206 is installed on the bottom end of the functional slider 8205, a driving motor 8207 is installed on one side of the inner wall of the top plate 8206, a rotating rod 8208 is installed on the output end of the driving motor 8207, and a bottom plate 8209 is installed on the outer surface of the rotating rod 8208.

[0025] The moving assembly 8100 includes a fixed plate 8101, a moving slide 8102 is symmetrically installed on one side of the fixed plate 8101, a screw rod 8103 is installed on the inner wall of the moving slide 8102, a servo motor 8104 is installed at one end of the screw rod 8103, and a moving slider 8105 is installed on the outer surface of the screw rod 8103.

[0026] The hydraulic shearing assembly includes three hydraulic cylinders 2, which are equidistantly installed on the top surface of the shearing machine platform 1. The protruding end of the hydraulic cylinder 2 is installed with an upper cutting die 3, and the lower end of the upper cutting die 3 is provided with a lower die 5. A display processor 6 and a controller 7 are installed on one side of the shearing machine platform 1.

[0027] Start the hydraulic shearing machine and the material blocking mechanism 8, set the cutting parameters such as cutting length, cutting speed, etc. through the display processor 6 and the controller 7, and adjust the position of the functional component 8200 by moving the slider 8105 and the screw rod 8103 through the sliding assembly according to the width and cutting length requirements of the plate, so that it moves to the required cutting length position. At this time, the material blocking plate 8204 of the functional component 8200 contacts the plate, fixing the length of the plate 8101 to prevent the flexible plate from bending and affecting the cutting accuracy. Example 2

[0028] Based on the above Example 1, please refer to Figure 4 - Figure 6The output end of the stepping motor 8202 is fixedly connected to one end of the transmission rod 8203, the outer surface of the transmission rod 8203 is fixedly connected to the inner wall of the baffle plate 8204, and both sides of the baffle plate 8204 are movably contacted with both sides of the inner wall of the function frame 8201. The inner wall of the function slider 8205 and the outer surface of the screw rod 8103 are movably rotatably connected to each other, the bottom surface of the function slider 8205 and the top surface of the top plate 8206 are fixedly connected to each other, the inner wall of the top plate 8206 and one side of the driving motor 8207 are fixedly connected to each other, the output end of the driving motor 8207 and one end of the rotating rod 8208 are fixedly connected to each other, the outer surface of the rotating rod 8208 and the inner wall of the bottom plate 8209 are movably rotatably connected to each other, and the bottom surface of the top plate 8206 and the bottom surface of the bottom plate 8209 are movably contacted with each other.

[0029] The fixed plate 8101 is installed on the inner wall of the rear end of the shearing machine platform 1, and the two sides of the fixed plate 8101 are fixedly connected to the inner wall of the rear end of the shearing machine platform 1, the outer surface of the screw rod 8103 and the inner wall of the movable slide 8102 are movably and rotatably connected to each other, the inner wall of the movable slider 8105 and the outer surface of the screw rod 8103 are movably and rotatably connected to each other, the movable slider 8105 is slidably connected to the inner wall of the movable slide 8102, the output end of the servo motor 8104 and one end of the screw rod 8103 are fixedly connected to each other, and one side of the servo motor 8104 and one side of the movable slide 8102 are fixedly connected to each other.

[0030] The protruding end of the hydraulic cylinder 2 is fixedly connected to the top surface of the upper cutting die 3, the two sides of the upper cutting die 3 are slidingly connected to the inner wall of the sliding cavity 4, the bottom surface of the lower die 5 is fixedly connected to the top surface of the inner wall of the shearing machine platform 1, the lower die 5 and the upper cutting die 3 are vertically corresponding to each other, and the upper cutting die 3 is arranged above the lower die 5.

[0031] The display processor 6 and the controller 7 are electrically connected to each other, and the controller 7 and the servo motor 8104 are electrically connected to each other.

[0032] The material stop mechanism 8 remains stable to ensure that the sheet does not move or deflect, thereby ensuring cutting accuracy. After cutting is completed, the stepper motor 8202 rotates, driving the material stop plate 8204 to rotate and release the contact with the sheet. At the same time, the drive motor 8207 rotates, driving the bottom plate 8209 to rotate and further release the contact with the sheet.

[0033] The working principle and usage process of the utility model are as follows: Place the plate to be sheared on the shearing machine table 1, ensure that one end thereof contacts the functional frame 8201 to fix the length of the plate 8101 material, turn on the power, start the hydraulic shearing machine and the material blocking mechanism 8, set the shearing parameters such as shearing length, shearing speed, etc. through the display processor 6 and the controller 7, and adjust the position of the functional component 8200 by moving the slider 8105 and the screw rod 8103 through the sliding assembly according to the width and shearing length requirements of the plate to move it to the required shearing length position. At this time, the material blocking plate 8204 of the functional component 8200 contacts the plate to fix the length of the plate 8101 material and prevent the flexible plate from bending and affecting the shearing accuracy. The hydraulic cylinder 2 extends to push the upper knife die 3 downward to cooperate with the lower die 5 to complete the shearing action.

[0034] During the shearing process, the material stop mechanism 8 remains stable to ensure that the sheet does not move or deflect, thereby ensuring shearing accuracy. After shearing is completed, the stepper motor 8202 rotates, driving the material stop plate 8204 to rotate and release the contact with the sheet. At the same time, the drive motor 8207 rotates, driving the bottom plate 8209 to rotate, further releasing the contact with the sheet and ensuring that the sheared sheet can descend smoothly. After the sheet has descended smoothly, the operator removes the sheared sheet from the shearing machine platform 1 for subsequent processing.

Claims

1. A flexible and intelligently controlled hydraulic shearing machine, comprising a shearing machine platform (1), wherein the inner wall of the shearing machine platform (1) is symmetrically provided with a sliding cavity (4), and a hydraulic shearing assembly is installed on the top surface of the shearing machine platform (1), characterized in that: It also includes a material blocking mechanism (8), which is installed at the rear end of the shearing machine platform (1). The material blocking mechanism (8) includes a moving component (8100) and a functional component (8200), wherein: The functional component (8200) includes a functional frame (8201) and a functional slider (8205), wherein the functional frame (8201) is mounted on the bottom surface of the movable slider (8105), a stepping motor (8202) is mounted on one side of the functional frame (8201), a transmission rod (8203) is mounted on the output end of the stepping motor (8202), a material blocking plate (8204) is mounted on the outer surface of the transmission rod (8203), the functional slider (8205) is mounted on the outer surface of the lead screw (8103), a top plate (8206) is mounted on the bottom end of the functional slider (8205), a driving motor (8207) is mounted on one side of the inner wall of the top plate (8206), a rotating rod (8208) is mounted on the output end of the driving motor (8207), and a bottom plate (8209) is mounted on the outer surface of the rotating rod (8208).

2. The flexible and intelligently controlled hydraulic shearing machine according to claim 1 is characterized in that: The moving assembly (8100) includes a fixed plate (8101), a moving slide (8102) is symmetrically mounted on one side of the fixed plate (8101), a screw rod (8103) is mounted on the inner wall of the moving slide (8102), a servo motor (8104) is mounted on one end of the screw rod (8103), and a moving slider (8105) is mounted on the outer surface of the screw rod (8103).

3. The flexible and intelligently controlled hydraulic shearing machine according to claim 1 is characterized in that: The hydraulic shearing assembly comprises a hydraulic cylinder (2), wherein three hydraulic cylinders (2) are equidistantly mounted on the top surface of a shearing machine platform (1), an upper cutting die (3) is mounted on the protruding end of the hydraulic cylinder (2), a lower die (5) is disposed at the lower end of the upper cutting die (3), and a display processor (6) and a controller (7) are mounted on one side of the shearing machine platform (1).

4. The flexible and intelligently controlled hydraulic shearing machine according to claim 1 is characterized in that: The output end of the stepper motor (8202) and one end of the transmission rod (8203) are fixedly connected to each other, the outer surface of the transmission rod (8203) and the inner wall of the baffle plate (8204) are fixedly connected to each other, the two sides of the baffle plate (8204) and the two sides of the inner wall of the function frame (8201) are in movable contact with each other, the inner wall of the function slider (8205) and the outer surface of the screw rod (8103) are movably connected to each other, and the inner wall of the function slider (8205) is in movable rotation connection with each other. The bottom surface and the top surface of the top plate (8206) are fixedly connected to each other, the inner wall of the top plate (8206) is fixedly connected to one side of the drive motor (8207), the output end of the drive motor (8207) is fixedly connected to one end of the rotating rod (8208), the outer surface of the rotating rod (8208) is movably rotatably connected to the inner wall of the bottom plate (8209), and the bottom surface of the top plate (8206) and the bottom surface of the bottom plate (8209) are in movably contact with each other.

5. The flexible and intelligently controlled hydraulic shearing machine according to claim 2 is characterized in that: The fixed plate (8101) is mounted on the rear end inner wall of the shearing machine platform (1), the two sides of the fixed plate (8101) are fixedly connected to the rear end inner wall of the shearing machine platform (1), the outer surface of the screw rod (8103) is movably and rotatably connected to the inner wall of the movable slide (8102), the inner wall of the movable slider (8105) is movably and rotatably connected to the outer surface of the screw rod (8103), the movable slider (8105) is slidably connected to the inner wall of the movable slide (8102), the output end of the servo motor (8104) is fixedly connected to one end of the screw rod (8103), and one side of the servo motor (8104) is fixedly connected to one side of the movable slide (8102).

6. The flexible and intelligently controlled hydraulic shearing machine according to claim 3 is characterized in that: The protruding end of the hydraulic cylinder (2) is fixedly connected to the top surface of the upper cutting die (3), the two sides of the upper cutting die (3) are slidably connected to the inner wall of the sliding cavity (4), the bottom surface of the lower die (5) is fixedly connected to the top surface of the inner wall of the shearing machine platform (1), the lower die (5) and the upper cutting die (3) are perpendicular to each other, and the upper cutting die (3) is arranged above the lower die (5).

7. The flexible and intelligently controlled hydraulic shearing machine according to claim 3 is characterized by: The display processor (6) and the controller (7) are electrically connected to each other, and the controller (7) and the servo motor (8104) are electrically connected to each other.

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