Manual positioning and pressing suspender tailor-welding tool

By designing a manual positioning and pressing boom welding fixture, the problems of low boom welding efficiency and poor precision are solved, rapid switching and precise positioning of booms are achieved, and welding efficiency and quality are improved.

CN223353352UActive Publication Date: 2025-09-19XUZHOU HUAHENG ROBOT SYST
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Patent Information

Application Number
CN202422399997.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The welding efficiency of the boom in a lifting stereo garage is low and the positioning accuracy is poor. The existing technology relies on manual marking, resulting in low efficiency and low accuracy.

Method used

A manual positioning and clamping boom welding tooling has been designed, which includes a frame body, a base plate quick-change clamping and positioning assembly, a rib support and positioning assembly, a round tube clamping and positioning assembly, a welding plate support clamping and positioning assembly, and a tail plate support clamping and positioning assembly. These components can achieve rapid switching and precise positioning and clamping of booms, and are suitable for the assembly of SUV long right boom, SUV long left boom, short right boom, and short left boom.

Benefits of technology

The efficiency and accuracy of boom welding are improved, the consistency and quality of boom group welding are ensured, and the applicability and welding quality of boom are enhanced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223353352U_ABST
Patent Text Reader

Abstract

The utility model discloses a manual positioning and pressing hanging rod tailor-welding tool which comprises a welding bottom plate, a welding rib plate, a round pipe, a welding plate, a welding tail plate and a round shaft. The manual positioning and pressing hanging rod tailor-welding tool comprises a frame body, a bottom plate quick-changing clamping and positioning assembly, a rib plate supporting and positioning assembly, a round pipe clamping and positioning assembly, a welding plate supporting, clamping and positioning assembly and a tail plate supporting, clamping and positioning assembly. The bottom plate quick-change clamping and positioning assembly, the rib plate supporting and positioning assembly, the round pipe clamping and positioning assembly, the welding plate supporting, clamping and positioning assembly and the tail plate supporting, clamping and positioning assembly are used for splicing and fixing the suspender. And the efficiency of assembling and welding integration is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a fixture used in industrial production, in particular to a manual positioning and pressing hanger welding fixture. Background Art

[0002] Compared with traditional underground garages, lift-type stereo garages take up less space and have higher utilization rates. The booms of existing stereo garages are used to meet the up and down lifting of vehicles. The booms play a very important role in lift-type stereo garages.

[0003] The boom is divided into SUV long right boom, SUV long left boom, short right boom and short left boom. Positioning and clamping workpiece fixtures are widely used in the machinery industry. However, the boom spot welding is mostly done by manual marking and welding products, resulting in low boom welding efficiency and poor boom position accuracy. Therefore, a device is urgently needed to solve the above problems. Utility Model Content

[0004] In response to the problems existing in the above-mentioned prior art, the utility model provides a manual positioning and pressing boom welding tool, which is a tool fixture for quickly switching and positioning and pressing multiple workpieces. It is suitable for quickly switching and positioning and pressing SUV long right boom, SUV long left boom, short right boom, and short left boom. The welding repetition accuracy using the tool is high, which greatly improves the efficiency of assembly welding.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a manual positioning and pressing hanger welding fixture, the hanger includes: a welding base plate, a welding rib plate, a round tube, a welding plate, a welding tail plate, and a round shaft, the manual positioning and pressing hanger welding fixture includes: a frame body, a base plate quick-change clamping and positioning assembly, a rib plate support positioning assembly, a round tube clamping and positioning assembly, a welding plate support clamping and positioning assembly, a tail plate support clamping and positioning assembly, a base plate quick-change clamping and positioning assembly, a rib plate support positioning assembly, a round tube clamping and positioning assembly, a welding plate support clamping and positioning assembly, a tail plate support clamping and positioning assembly , used for assembling and fixing the hanger, the bottom plate quick-change clamping and positioning assembly is used for the assembly between the welding bottom plate, the welding rib end face, the round tube end face and the welding rib end and the round tube end; the rib support positioning assembly is used for the assembly of other positions of the welding rib and the round tube; the assembly between the welding rib and the round tube is realized through the rib support positioning assembly and the bottom plate quick-change clamping and positioning assembly; the round tube clamping and positioning assembly is used to fix the middle part of the round tube; the welding plate support clamping and positioning assembly is used for the assembly between the round tube and the welding plate; the tail plate support clamping and positioning assembly is used for the assembly between the welding tail plate and the round shaft, and between the welding tail plate and the round tube.

[0006] Furthermore, one end of the circular tube in the hanger is provided with an arc-shaped bend, the welding base plate is arranged at the end of the circular tube close to the bend, the welding tail plate is installed upright or inverted at the other end of the circular tube, the welding rib plate is arranged below the bend of the circular tube, and the end of the welding rib plate is connected to the welding base plate, the welding plate is arranged on the left or right side close to one end of the welding tail plate, and the circular shaft is arranged on the welding tail plate.

[0007] The welded rib is also a welded rib with a bend, and the bend corresponds to the bend of the arc of the circular tube.

[0008] Furthermore, the base plate quick-change clamping and positioning assembly includes: an installation base plate, a base plate I-shaped support seat, a round tube quick-release pressure head, a base plate support block, a base plate positioning pin support, a base plate limit fixing support, a base plate side positioning support, a limit support, and a rib plate fixing seat. The base plate I-shaped support seat is installed on the installation base plate, the base plate support block and the limit support are installed on the base plate I-shaped support seat for placing the welding base plate, and a block is provided on the limit support to prevent the welding base plate from falling off. The base plate positioning pin support, the base plate limit fixing support, and the base plate side positioning support are fixed to the installation base plate on one side of the base plate I-shaped support seat. The bottom plate positioning pin support, the bottom plate limiting fixed support and the bottom plate side positioning support are used as positioning references to fix and limit the welding bottom plate, wherein the bottom plate positioning pin in the bottom plate positioning pin support is used to cooperate with the welding bottom plate to position the welding bottom plate, the bottom plate side positioning support is used to position the side of the welding bottom plate close to the bottom plate positioning pin, the bottom plate limiting fixed support is arranged between the bottom plate positioning pin support and the bottom plate side positioning support, and is used to limit and press the welding bottom plate; the rib plate fixing seat is arranged on the mounting bottom plate on one side of the bottom plate side positioning support, and is used to fix the welding rib plate. The base plate locating pin support, the base plate limit fixing support and the limit support are arranged opposite to each other and are located on both sides of the base plate support block. The round tube quick-release pressure head is installed on the base plate I-shaped support seat. The round tube quick-release pressure head and the rib plate fixing seat are arranged opposite to each other and are located on both sides of the base plate support block. The pressure head in the round tube quick-release pressure head is a U-shaped pressure head. The round tube quick-release pressure head is used to press and fix the end face of the round tube on the welding base plate, and at the same time cooperates with the ribs on the rib plate fixing seat to complete the assembly of the welding base plate, welding ribs and round tubes.

[0009] The limiting fixing pin on the base plate limiting fixing support is a clamping bolt, which is installed on the support in the base plate limiting fixing support. The side of the welded base plate is limited by the screw of the clamping bolt, and the welded base plate is pressed against the base plate support block by the nut of the clamping bolt for fixing. After the welded base plate is positioned, the side plate of the welded base plate is clamped by the clamping bolt to fix it.

[0010] Furthermore, the rib support and positioning assembly includes: a rib I-shaped support seat and two parallel rib fixing seats installed on the rib I-shaped support seat, and the welded rib is positioned and fixed by the base plate quick-change clamping positioning assembly and the two parallel rib fixing seats.

[0011] Furthermore, the rib fixing seat includes: a rib base and a rib fixing block arranged above the rib base, and the rib fixing block is provided with a vertical positioning groove for placing the welding ribs.

[0012] The rib fixing blocks on the two rib fixing seats in the rib support and positioning assembly have different angles and heights and are located at the bend of the welded ribs.

[0013] Furthermore, the round tube clamping and positioning assembly includes: a round tube I-shaped support seat, a round tube placement block, and a round tube quick-release pressure head. The round tube I-shaped support seat is installed on the frame body, and the round tube placement block and the round tube quick-release pressure head are arranged above the round tube I-shaped support seat. The round tube placement block is provided with a V-shaped groove for installing the round tube. The pressure head in the round tube quick-release pressure head is a U-shaped pressure head, and the round tube is fixed by the round tube quick-release pressure head and the round tube placement block.

[0014] Furthermore, the welding plate support clamping and positioning assembly includes: a welding plate cross support seat, two welding plate fixing mechanisms symmetrically installed on the welding plate cross support seat, the circular tube is arranged between the two welding plate fixing mechanisms, the welding plate fixing mechanism is used to fix the welding plate so that the welding plate is arranged on the side of the circular tube to complete the assembly, and the welding plate fixing mechanism includes: a plate quick-release pressure head, a plate pressure head mounting seat, a welding plate side limit block, a welding plate bottom support limit block, and a welding plate positioning support limit block. The plate quick-release pressure head is installed at one end of the welding plate cross support seat through the plate pressure head mounting seat, and the welding plate side limit block is installed on the side of the plate pressure head mounting seat to limit one side edge of the welding plate, the welding plate bottom support limit block and the welding plate positioning support limit block are arranged on the center seat of the welding plate cross support seat, the welding plate bottom support limit block and the welding plate positioning support limit block are used to place the welding plate, and the welding plate bottom support limit block and the welding plate positioning support limit block are located in the area below the plate quick-release pressure head. The welding plate positioning support limit block is provided with a welding plate positioning pin, which is used to cooperate with the through hole on the welding plate for positioning. The welding plate is placed on the welding plate bottom support limit block and the welding plate positioning support limit block through the welding plate positioning pin, and one side of the welding plate is limited by the welding plate side limit block, and then the welding plate is pressed onto the welding plate bottom support limit block and the welding plate positioning support limit block through the plate quick-release pressure head to fix the welding plate.

[0015] The welding plate bottom support limit block and the welding plate positioning support limit block in the two welding plate fixing mechanisms are symmetrically installed on the center seat of the welding plate cross support seat.

[0016] Furthermore, the tail plate support clamping positioning assembly includes: a T-shaped support seat on the tail plate side, a round tube quick-release pressure head, a tail plate positioning support limit block, a tail plate side limit block, a tail plate end support block, a tail plate middle support block, and a circular shaft installation positioning block. The T-shaped support seat on the tail plate side is installed on the frame body, and the two tail plate side limit blocks, the two tail plate middle support blocks, and the two circular shaft installation positioning blocks are symmetrically installed on the top mounting seat of the T-shaped support seat on the tail plate side. The tail plate end support block is arranged between the two tail plate side limit blocks to support the end of the welded tail plate. The tail plate side limit block is used to limit one side plate of the welded tail plate. The tail plate middle support block is used to support the middle area of ​​the welded tail plate. The circular shaft installation positioning block is provided with a circular shaft installation hole for inserting the circular shaft, so that the circular shaft inserted in the circular shaft installation hole is engaged with the circular shaft. The through holes of the welding circular shaft on the welding tail plate correspond to each other, and two tail plate positioning support limit blocks are symmetrically arranged on both sides of the top mounting seat. The tail plate positioning support limit block is used to support and position the welding tail plate, and the top of the tail plate positioning support limit block is used to support the welding tail plate. A tail plate positioning support limit block is provided with a tail plate positioning pin, and the tail plate positioning pin cooperates with the through hole on the welding tail plate for positioning. The welding tail plate is placed on the tail plate end support block, the tail plate positioning support limit block and a tail plate middle support block, so that the tail plate positioning pin is inserted into the through hole on the welding tail plate, and then the side edge of the welding tail plate is limited by a tail plate side limit block to ensure the installation position of the welding tail plate, thereby realizing the assembly of the welding tail plate and the circular shaft. The circular tube is installed on the welding tail plate through the circular tube quick-release pressure head to realize the assembly of the welding tail plate and the circular tube.

[0017] In order to ensure the installation height of the round tube quick release pressure head, a round tube clamp mounting seat is also provided to control the installation height of the round tube quick release pressure head so that the round tube can be effectively clamped.

[0018] The beneficial effects of the utility model are:

[0019] (1) Through the quick-release pressure head, the round tube and the welded plate can be quickly clamped and fixed, which is convenient for quick disassembly and assembly and improves efficiency. The quick-release pressure head is mechanically self-locking and the clamping is safe and reliable;

[0020] (2) Assemble different types of booms to improve applicability;

[0021] (3) The installation and positioning are convenient and fast, with high repeatability, ensuring the consistency of the boom assembly, and thus ensuring the consistency of the boom welding products and the quality of the boom;

[0022] (4) The boom is assembled by manually positioning and pressing the boom welding fixture. After the boom is assembled and welded, the avoidance can be met to ensure that the weld is completely welded, further improving the welding quality of the boom. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the manual positioning and pressing hanger welding tooling of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the base plate quick-change clamping and positioning assembly;

[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the welding plate support clamping and positioning assembly;

[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the tailgate support clamping and positioning assembly;

[0027] Figure 5 This is a schematic diagram of the SUV's long right boom structure;

[0028] Figure 6 This is a schematic diagram of the SUV's long left boom structure;

[0029] Figure 7 This is a schematic diagram of the short right boom structure;

[0030] Figure 8 This is a schematic diagram of the short left boom structure;

[0031] Figure 9 Schematic diagram of the structure of the manual positioning and pressing integrated boom welding tooling suitable for long booms;

[0032] Figure 10 for Figure 9 Schematic diagram of the structure for assembling the long right boom of an SUV;

[0033] Figure 11 for Figure 9 Schematic diagram of the structure for assembling the long left boom of an SUV;

[0034] Figure 12 Schematic diagram of the structure of the manual positioning and pressing integrated boom welding fixture suitable for end booms;

[0035] Figure 13 for Figure 12 Schematic diagram of the structure for assembling the short right boom;

[0036] Figure 14 for Figure 12 Schematic diagram of the structure for assembling the short left boom;

[0037] Figure 15 Schematic diagrams of two structures for installing circular shafts for the tailgate support clamping and positioning assembly;

[0038] Figure 16 Schematic diagram of the structure for installing the welding base plate for the base plate quick change clamping and positioning assembly;

[0039] Figure 17 Schematic diagram of the structure for installing welding ribs for the base plate quick-change clamping and positioning assembly and the rib support and positioning assembly;

[0040] Figure 18 These are two usage diagrams of the welding plate support clamping and positioning assembly and the tail plate support clamping and positioning assembly;

[0041] In the figure: 1. Suspension rod; 11. Welding base plate; 12. Welding rib plate; 13. Round tube; 14. Welding plate; 15. Welding tail plate; 16. Round shaft; 2. Frame body; 3. Base plate quick-change clamping and positioning assembly; 31. Install base plate; 32. Base plate I-shaped support seat; 33. Round tube quick-release pressure head; 34. Base plate support block; 35. Base plate positioning pin support; 36. Base plate limit fixing support; 37. Base plate side positioning support; 38. Limit support; 4. Rib plate support and positioning assembly; 41. Rib plate I-shaped support seat; 42. Rib plate base; 43. Rib plate fixing block; 5. Round tube clamping and positioning assembly; 51. Round tube I-shaped support seat; 52. Round tube placement block; 6. Welding plate support clamping and positioning assembly; 61. Welding Plate cross support seat; 62, plate quick-release pressure head; 63, plate pressure head mounting seat; 64, welding plate side limit block; 65, welding plate bottom support limit block; 66, welding plate positioning support limit block; 7, tail plate support clamping positioning assembly; 71, tail plate side T-shaped support seat; 72, tail plate positioning support limit block; 73, tail plate side limit block; 74, tail plate end support block; 75, tail plate middle support block; 76, circular shaft installation positioning block; 8, short base plate quick-change clamping positioning assembly; 9, long base plate quick-change clamping positioning assembly; 10, short welding plate support clamping positioning assembly; 101, long welding plate support clamping positioning assembly; 102, short tail plate support clamping positioning assembly; 103, long tail plate support clamping positioning assembly. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0043] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention pertains. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0044] like Figure 1As shown, a manual positioning and pressing boom welding fixture, the boom 1 includes: a welding base plate 11, a welding rib plate 12, a round tube 13, a welding plate 14, a welding tail plate 15, and a round shaft 16. The manual positioning and pressing boom welding fixture includes: a frame body 2, a base plate quick-change clamping and positioning assembly 3, a rib plate support positioning assembly 4, a round tube clamping and positioning assembly 5, a welding plate support clamping and positioning assembly 6, and a tail plate support clamping and positioning assembly 7. The base plate quick-change clamping and positioning assembly 3, the rib plate support positioning assembly 4, the round tube clamping and positioning assembly 5, the welding plate support clamping and positioning assembly 6, and the tail plate support clamping and positioning assembly 7 are used to assemble and fix the boom 1, and the base plate quick-change clamping The positioning assembly 3 is used for the assembly between the welding base plate 11, the end face of the welding rib 12, the end face of the circular tube 13, and the end of the welding rib 12 and the end of the circular tube 13. The rib support positioning assembly 4 is used for the assembly of other positions of the welding rib 12 and the circular tube 13. The assembly between the welding rib 12 and the circular tube 13 is realized through the rib support positioning assembly 4 and the base plate quick-change clamping positioning assembly 3. The circular tube clamping positioning assembly 5 is used to fix the middle part of the circular tube 13. The welding plate support clamping positioning assembly 6 is used for the assembly between the circular tube 13 and the welding plate 14. The tail plate support clamping positioning assembly 7 is used for the assembly between the welding tail plate 15 and the circular shaft 16, and between the welding tail plate 15 and the circular tube 13.

[0045] The bottom plate quick-change clamping and positioning assembly 3, the rib plate support and positioning assembly 4, the round tube clamping and positioning assembly 5, the welding plate support clamping and positioning assembly 6, and the tail plate support clamping and positioning assembly 7 are all provided with lifting ears for easy lifting.

[0046] like Figure 5-8 As shown, one end of the circular tube 13 in the boom 1 is provided with an arc-shaped bend, the welding base plate 11 is arranged at the end of the circular tube 13 near the bend, the welding tail plate 15 is installed upright or inverted at the other end of the circular tube 13, the welding rib 12 is arranged below the bend of the circular tube 13, and the end of the welding rib 12 is connected to the welding base plate 11, the welding plate 14 is arranged on the left or right side near one end of the welding tail plate 15, and the circular shaft 16 is arranged on the welding tail plate 15.

[0047] The welding base plate 11 , the welding plate 14 and the welding tail plate 15 are provided with a plurality of through holes. One of the through holes on the welding base plate 11 and the welding tail plate 15 plays a positioning role during assembly. The welding tail plate 15 is provided with a through hole for welding to the circular shaft 16 .

[0048] like Figure 5-8 As shown, the welding rib 12 is also a welding rib 12 with a bend, and the bend thereof corresponds to the arc-shaped bend of the circular tube 13 .

[0049] like Figure 1 、 2, 9, 10, 11, 12, 13, 14, 16, the base plate quick-change clamping and positioning assembly 3 includes: an installation base plate 31, a base plate I-shaped support seat 32, a round tube quick-release pressure head 33, a base plate support block 34, a base plate positioning pin support 35, a base plate limiting and fixing support 36, a base plate side positioning support 37, a limiting support 38, and a rib plate fixing seat. The base plate I-shaped support seat 32 is installed on the installation base plate 31, and the base plate support block 34 and the limiting support 38 are installed on the base plate I-shaped support seat 32 for placing the welding base plate 11. A block is provided on the limiting support 38 to prevent the welding base plate 11 from falling off. The base plate positioning pin support 35, the base plate limiting and fixing support 36, and the base plate side positioning support 37 are fixed on the base plate I-shaped support seat On the mounting base plate 31 on one side of the character support seat 32, the welding base plate 11 is fixed and limited by the base plate positioning pin support 35, the base plate limiting fixing support 36, and the base plate side positioning support 37 as the positioning reference, wherein the base plate positioning pin in the base plate positioning pin support 35 is used to cooperate with the welding base plate 11 to position the welding base plate 11, and the base plate side positioning support 37 is used to position the side of the welding base plate 11 close to the base plate positioning pin. The base plate limiting fixing support 36 is provided between the base plate positioning pin support 35 and the base plate side positioning support 37 to limit and press the welding base plate 11; the rib plate fixing seat is provided on the mounting base plate 31 on one side of the base plate side positioning support 37 to fix the welding rib plate 12. The base plate locating pin support 35, the base plate limiting fixing support 36 and the limiting support 38 are arranged opposite to each other and are located on both sides of the base plate support block 34. The round tube quick-release pressure head 33 is installed on the base plate I-shaped support seat 32. The round tube quick-release pressure head 33 and the rib plate fixing seat are arranged opposite to each other and are located on both sides of the base plate support block 34. The pressure head in the round tube quick-release pressure head 33 is a U-shaped pressure head. The end face of the round tube 13 is pressed and fixed on the welding base plate 11 through the round tube quick-release pressure head 33, and at the same time cooperates with the ribs on the rib plate fixing seat to complete the assembly of the welding base plate 11, the welding ribs 12 and the round tube 13.

[0050] like Figure 16 As shown, the limiting fixing pin on the base plate limiting fixing support 36 is a clamping bolt, which is installed on the support in the base plate limiting fixing support 36. The side of the welding base plate 11 is limited by the screw of the clamping bolt, and the welding base plate 11 is pressed against the base plate support block 34 by the nut of the clamping bolt for fixing. After the welding base plate 11 is positioned, the side plate of the welding base plate 11 is clamped by the clamping bolt to fix it.

[0051] like Figure 1 、 2 , 10, 11, 12, 13, 14, 16, 17, the rib support positioning assembly 4 includes: a rib I-shaped support seat 41 and two parallel rib fixing seats installed on the rib I-shaped support seat 41, as shown in FIG. Figure 17As shown, the welding rib 12 is positioned and fixed by the base plate quick-change clamping and positioning assembly 3 and two parallel rib fixing seats.

[0052] The rib fixing seat includes: a rib base 42 and a rib fixing block 43 arranged above the rib base 42. The rib fixing block 43 is provided with a vertical positioning groove for placing the welding rib 12.

[0053] like Figure 17 As shown, the rib fixing blocks 43 on the two rib fixing seats in the rib supporting and positioning assembly 4 have different angles and heights and are located at the bending part of the welding rib 12.

[0054] like Figure 1 、 9 , 10, 12, 13, 14, and 17, the round tube clamping and positioning assembly 5 includes: a round tube I-shaped support seat 51, a round tube placement block 52, and a round tube quick-release pressure head 33. The round tube I-shaped support seat 51 is installed on the frame body 2, and the round tube placement block 52 and the round tube quick-release pressure head 33 are arranged above the round tube I-shaped support seat 51. The round tube placement block 52 is provided with a V-shaped groove for installing the round tube 13. The pressure head in the round tube quick-release pressure head 33 is a U-shaped pressure head, and the round tube 13 is fixed by the round tube quick-release pressure head 33 and the round tube placement block 52.

[0055] like Figure 1 、 3, 9, 10, 11, 12, 13, 14, 18, the welding plate support clamping positioning assembly 6 includes: a welding plate cross support seat 61, two welding plate fixing mechanisms symmetrically installed on the welding plate cross support seat 61, the round tube 13 is arranged between the two welding plate fixing mechanisms, the welding plate fixing mechanism is used to fix the welding plate 14, so that the welding plate 14 is arranged on the side of the round tube 13 to complete the assembly, the welding plate fixing mechanism includes: a plate quick-release pressure head 62, a plate pressure head mounting seat 63, a welding plate side limit block 64, a welding plate bottom support limit block 65, a welding plate positioning support limit Block 66, the plate quick-release pressure head 62 is installed on one end of the welding plate cross support seat 61 through the plate pressure head mounting seat 63, the welding plate side limit block 64 is installed on the side of the plate pressure head mounting seat 63 to limit one side of the welding plate 14, the welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 are set on the center seat of the welding plate cross support seat 61, the welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 are used to place the welding plate 14, and make the welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 located in the area below the plate quick-release pressure head 62, The welding plate positioning support limit block 66 is provided with a welding plate positioning pin, which is used to cooperate with the through hole on the welding plate 14 for positioning. The welding plate 14 is placed on the welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 through the welding plate positioning pin, and one side of the welding plate is limited by the welding plate side limit block 64, and then the welding plate 14 is pressed onto the welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 through the plate quick-release pressure head 62 to fix the welding plate 14.

[0056] The welding plate bottom support limit block 65 and the welding plate positioning support limit block 66 in the two welding plate fixing mechanisms are symmetrically installed on the center seat of the welding plate cross support seat 61.

[0057] like Figure 1 、 4, 9, 10, 11, 12, 13, 14, 15, 18, the tailgate support clamping positioning assembly 7 includes: a tailgate side T-shaped support seat 71, a round tube quick-release pressure head 33, a tailgate positioning support limit block 72, a tailgate side limit block 73, a tailgate end support block 74, a tailgate middle support block 75, and a circular shaft installation positioning block 76. The tailgate side T-shaped support seat 71 is installed on the frame body 2, two tailgate side limit blocks 73, two tailgate middle support blocks 75, two The circular shaft installation positioning blocks 76 are symmetrically mounted on the top mounting blocks of the T-shaped support base 71 on the side of the tail plate. The tail plate end support block 74 is set between the two tail plate side limit blocks 73 to support the end of the welded tail plate. The tail plate side limit block 73 is used to limit the side plate of the welded tail plate 15. The tail plate middle support block 75 is used to support the middle area of ​​the welded tail plate 15. The circular shaft installation positioning block 76 is provided with a circular shaft 16 mounting hole for inserting the circular shaft 16 so that it can be inserted into the circular shaft 16 mounting hole. The circular shaft 16 in the mounting hole corresponds to the through hole of the welding circular shaft 16 on the welding tail plate 15. The two tail plate positioning support limit blocks 72 are symmetrically arranged on both sides of the top mounting seat. The tail plate positioning support limit blocks 72 are used to support and position the welding tail plate 15. The top of the tail plate positioning support limit block 72 is used to support the welding tail plate 15. The tail plate positioning support limit block 72 is provided with a tail plate positioning pin. The tail plate positioning pin cooperates with the through hole on the welding tail plate 15 for positioning. The welding tail plate 15 is placed On the tail plate end support block 74, the tail plate positioning support limit block 72 and a tail plate middle support block 75, the tail plate positioning pins are inserted into the through holes on the welding tail plate 15. Then, a tail plate side limit block 73 is used to limit the side of the welding tail plate 15 to ensure the installation position of the welding tail plate 15, thereby realizing the assembly of the welding tail plate 15 and the circular shaft 16. The circular tube 13 is installed on the welding tail plate 15 through the circular tube quick-release press head 33, thereby realizing the assembly of the welding tail plate 15 and the circular tube 13.

[0058] like Figure 15 As shown, (1) in the figure is the first installation method of the circular shaft 16 and the circular shaft mounting positioning block 76, which is used for welding the tail plate 15 in a forward installation method, and (2) in the figure is the second installation method of the circular shaft 16 and the circular shaft mounting positioning block 76, which is used for welding the tail plate 15 in a reverse installation method.

[0059] In order to ensure the installation height of the round tube quick release press head 33, a round tube 13 clamp mounting seat is also provided to control the installation height of the round tube quick release press head 33 so that the round tube 13 can be effectively clamped.

[0060] When the manual positioning and clamping boom welding fixture is in use, first install the round shaft 16 on the round shaft installation positioning block 76, and then fix the welding base plate 11, welding plate 14, and welding tail plate 15 on the base plate quick-change clamping and positioning assembly 3, welding plate support clamping and positioning assembly 6, and tail plate support clamping and positioning assembly 7 respectively. After the installation of the welding base plate 11 is completed, install the welding rib plate 12 on the base plate quick-change clamping and positioning assembly 3 and rib plate support positioning assembly 4, and finally fix the round tube 13 through the base plate quick-change clamping and positioning assembly 3, round tube clamping and positioning assembly 5, and tail plate support clamping and positioning assembly 7 to complete the assembly. After the assembly is completed, welding can be carried out. After welding is completed, it can be disassembled and subsequently assembled through the quick-release pressure head.

[0061] like Figure 5-8 As shown, the boom 1 is divided into SUV long right boom, SUV long left boom, short right boom and short left boom. The structures of the SUV long right boom, SUV long left boom, short right boom and short left boom are the same, except that the length and bending radius of the round tube 13 in the SUV long right boom, SUV long left boom and short right boom and short left boom are different. The difference between the SUV long right boom and the SUV long left boom, short right boom and short left boom lies in whether the welding plate 14 is arranged on the right side or the left side of the round tube 13, and whether the welding tail plate 15 is installed positively or reversely with the round tube 13.

[0062] like Figure 5-8 As shown, the welding plate 14 in the long right boom and the short right boom of the SUV is set on the right side of the circular tube 13, and the welding tail plate 15 and the circular tube 13 are installed in reverse. The welding plate 14 in the long left boom and the short left boom of the SUV is set on the left side of the circular tube 13, and the welding tail plate 15 and the circular tube 13 are installed in the right direction.

[0063] Therefore, a manual positioning and pressing long boom welding tool is used for the SUV long right boom and the SUV long left boom, and a manual positioning and pressing short boom welding tool is used for the short right boom and the short left boom. The difference between the manual positioning and pressing long boom welding tool and the manual positioning and pressing short boom welding tool is that the base plate I-shaped support seat 32 in the base plate quick-change clamping and positioning assembly 3 has a different height to suit the larger bending angle of the round tube 13 and the welding rib 12. At the same time, the welding plate support clamping and positioning assembly 6 and the tail plate support clamping and positioning assembly 7 need to be appropriately adjusted in position according to the different lengths of the round tube 13.

[0064] like Figure 9 、 12As shown, in order to increase the applicability of the manual positioning and clamping boom welding fixture, the manual positioning and clamping long boom welding fixture and the manual positioning and clamping short boom welding fixture are combined to form a manual positioning and clamping comprehensive boom welding fixture, so that it only needs to replace the bottom plate quick-change clamping positioning component 3, the welding plate support clamping positioning component 6, and the tail plate support clamping positioning component 7 to realize the assembly of the SUV long right boom, SUV long left boom, short right boom, and short left boom. For the convenience of description, the quick-change clamping positioning components are divided into short quick-change clamping positioning components, long quick-change clamping positioning components, short quick-change clamping positioning components, long quick-change clamping positioning components. The only difference between the positioning components is the height of the base plate I-beam support seat 32. The welding plate support clamping positioning component 6 is divided into a short welding plate support clamping positioning component 10 and a long welding plate support clamping positioning component 101. The only difference between the short welding plate support clamping positioning component 10 and the long welding plate support clamping positioning component 101 is the installation position. The tail plate support clamping positioning component 7 is divided into a short welding plate support clamping positioning component 10 and a long welding plate support clamping positioning component 101. The only difference between the short welding plate support clamping positioning component 10 and the long welding plate support clamping positioning component 101 is the installation position.

[0065] like Figure 9 、 12 As shown, according to the above manual positioning and pressing integrated boom welding fixture, it includes: frame body 2, short base plate quick-change clamping and positioning assembly 8, long base plate quick-change clamping and positioning assembly 9, rib plate support and positioning assembly 4, round tube clamping and positioning assembly 5, short welding plate support and clamping and positioning assembly 10, long welding plate support and clamping and positioning assembly 101, short tail plate support and clamping and positioning assembly 102, long tail plate support and clamping and positioning assembly 103, the rib plate support and positioning assembly 4, round tube clamping and positioning assembly 5, short welding plate support and clamping and positioning assembly Part 10 and the long tail plate support clamping and positioning assembly 103 are fixed on the frame body 2, their positions remain unchanged and cannot be replaced. The short base plate quick-change clamping and positioning assembly 8 or the long base plate quick-change clamping and positioning assembly 9 are selected as needed and installed on the frame body 2 on one side of the rib support and positioning assembly 4. The long welding plate support clamping and positioning assembly 101 and the short tail plate support clamping and positioning assembly 102 are selected as needed and installed on the frame body 2 between the short welding plate support clamping and positioning assembly 10 and the long tail plate support clamping and positioning assembly 103.

[0066] like Figure 9 、 10As shown in , 11, when the long boom 1 is assembled, that is, when the SUV long right boom and the SUV long left boom are assembled, the manual positioning and pressing integrated boom welding tooling includes: a frame body 2, a long bottom plate quick-change clamping and positioning assembly 9, a rib support positioning assembly 4, a round tube clamping and positioning assembly 5, a short welding plate support clamping and positioning assembly 10, a long welding plate support clamping and positioning assembly 101, and a long tail plate support clamping and positioning assembly 103. The long bottom plate quick-change clamping and positioning assembly 9, the rib support positioning assembly 4, the round tube clamping and positioning assembly 5, the short welding plate support clamping and positioning assembly 10, the long welding plate support clamping and positioning assembly 101, and the long tail plate support clamping and positioning assembly 103 are fixed on the frame body 2, wherein the short welding plate support clamping and positioning assembly 10 does not participate in the work.

[0067] like Figure 12 、 13 As shown in 14, when the short boom 1 is assembled, that is, when the short right boom and the short left boom are assembled, the manual positioning and pressing integrated boom welding tooling includes: a frame body 2, a short bottom plate quick-change clamping positioning assembly 8, a rib support positioning assembly 4, a round tube clamping positioning assembly 5, a short welding plate support clamping positioning assembly 10, a short tail plate support clamping positioning assembly 102, and a long tail plate support clamping positioning assembly 103, wherein: the frame body 2, the short bottom plate quick-change clamping positioning assembly 8, the rib support positioning assembly 4, the round tube clamping positioning assembly 5, the short welding plate support clamping positioning assembly 10, the short tail plate support clamping positioning assembly 102, and the long tail plate support clamping positioning assembly 103 are fixed on the frame body 2, and the long tail plate support clamping positioning assembly 103 participates in the work.

[0068] like Figure 18 As shown in the figure, (1) the welding plate 14 is installed on the right side and the welding tail plate 15 is installed in reverse, which is suitable for the installation of the long right boom and the short right boom of the SUV. (2) the welding plate 14 is installed on the left side and the welding tail plate 15 is installed in the normal way, which is suitable for the installation of the long left boom and the short left boom of the SUV.

[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A manual positioning and pressing hanger welding tool, the hanger comprising: Welding base plate, welding rib plate, round tube, welding plate, welding tail plate, round shaft, characterized in that the manual positioning and pressing boom welding fixture includes: frame body, base plate quick-change clamping and positioning assembly, rib plate support positioning assembly, round tube clamping and positioning assembly, welding plate support clamping and positioning assembly, tail plate support clamping and positioning assembly, base plate quick-change clamping and positioning assembly, rib plate support positioning assembly, round tube clamping and positioning assembly, welding plate support clamping and positioning assembly, tail plate support clamping and positioning assembly, used for assembling and fixing boom, base plate quick-change clamping and positioning assembly The parts are used for welding the base plate, welding the end face of the rib plate, the end face of the round tube, and the assembly between the end of the welding rib plate and the end of the round tube. The rib plate support and positioning assembly is used for assembling the other positions of the welding rib plate and the round tube. The assembly between the welding rib plate and the round tube is achieved through the rib plate support and positioning assembly and the base plate quick-change clamping and positioning assembly. The round tube clamping and positioning assembly is used to fix the middle part of the round tube. The welding plate support clamping and positioning assembly is used for assembling between the round tube and the welding plate. The tail plate support clamping and positioning assembly is used for assembling between the welding tail plate and the round shaft, and between the welding tail plate and the round tube.

2. The manual positioning and pressing hanger welding tool according to claim 1 is characterized in that: One end of the circular tube in the boom is provided with an arc-shaped bend, the welding base plate is arranged at the end of the circular tube close to the bend, the welding tail plate is installed upright or inverted at the other end of the circular tube, the welding rib plate is arranged below the bend of the circular tube, and the end of the welding rib plate is connected to the welding base plate, the welding plate is arranged on the left or right side close to one end of the welding tail plate, and the circular shaft is arranged on the welding tail plate.

3. The manual positioning and pressing hanger welding tool according to claim 2 is characterized in that: The base plate quick-change clamping and positioning assembly includes: an installation base plate, a base plate I-shaped support seat, a round tube quick-release pressure head, a base plate support block, a base plate positioning pin support, a base plate limit fixing support, a base plate side positioning support, a limit support, and a rib plate fixing seat. The base plate I-shaped support seat is installed on the installation base plate, the base plate support block and the limit support are installed on the base plate I-shaped support seat for placing the welding base plate, and a stopper is provided on the limit support to prevent the welding base plate from falling off. The base plate positioning pin support, the base plate limit fixing support, and the base plate side positioning support are fixed to the installation base plate on one side of the base plate I-shaped support seat. The welding base plate is fixed and limited by the base plate positioning pin support, the base plate limiting fixed support and the base plate side positioning support as the positioning reference, wherein the base plate positioning pin in the base plate positioning pin support is used to cooperate with the welding base plate to position the welding base plate, the base plate side positioning support is used to position the side of the welding base plate close to the base plate positioning pin, the base plate limiting fixed support is arranged between the base plate positioning pin support and the base plate side positioning support, and is used to limit and press the welding base plate; the rib plate fixing seat is arranged on the mounting base plate on one side of the base plate side positioning support, and is used to fix the welding rib plate. The base plate locating pin support, the base plate limit fixing support and the limit support are arranged opposite to each other and are located on both sides of the base plate support block. The round tube quick-release pressure head is installed on the base plate I-shaped support seat. The round tube quick-release pressure head and the rib plate fixing seat are arranged opposite to each other and are located on both sides of the base plate support block. The pressure head in the round tube quick-release pressure head is a U-shaped pressure head. The round tube quick-release pressure head is used to press and fix the end face of the round tube on the welding base plate, and at the same time cooperates with the ribs on the rib plate fixing seat to complete the assembly of the welding base plate, welding ribs and round tubes.

4. The manual positioning and pressing hanger welding tool according to claim 2 is characterized in that: The rib support and positioning assembly includes: a rib I-shaped support seat and two parallel rib fixing seats installed on the rib I-shaped support seat. The welding rib is positioned and fixed by the base plate quick-change clamping and positioning assembly and the two parallel rib fixing seats.

5. A manual positioning and pressing hanger welding tool according to claim 3 or 4, characterized in that: The rib fixing seat includes: a rib base and a rib fixing block arranged above the rib base. The rib fixing block is provided with a vertical positioning groove for placing the welding ribs.

6. The manual positioning and pressing hanger welding tool according to claim 2, characterized in that: The round tube clamping and positioning assembly includes: a round tube I-shaped support seat, a round tube placement block, and a round tube quick-release pressure head. The round tube I-shaped support seat is installed on the frame body, and the round tube placement block and the round tube quick-release pressure head are arranged above the round tube I-shaped support seat. The round tube placement block is provided with a V-shaped groove for installing the round tube. The pressure head in the round tube quick-release pressure head is a U-shaped pressure head, and the round tube is fixed by the round tube quick-release pressure head and the round tube placement block.

7. The manual positioning and pressing hanger welding tool according to claim 2, characterized in that: The welding plate support clamping and positioning assembly includes: a welding plate cross support seat, two welding plate fixing mechanisms symmetrically installed on the welding plate cross support seat, the round tube is arranged between the two welding plate fixing mechanisms, the welding plate fixing mechanism is used to fix the welding plate so that the welding plate is arranged on the side of the round tube to complete the assembly, and the welding plate fixing mechanism includes: a plate quick-release pressure head, a plate pressure head mounting seat, a welding plate side limit block, a welding plate bottom support limit block, and a welding plate positioning support limit block. The plate quick-release pressure head is installed at one end of the welding plate cross support seat through the plate pressure head mounting seat, and the welding plate side limit block is installed on the side of the plate pressure head mounting seat to limit one side edge of the welding plate, the welding plate bottom support limit block and the welding plate positioning support limit block are arranged on the center seat of the welding plate cross support seat, the welding plate bottom support limit block and the welding plate positioning support limit block are used to place the welding plate, and make the welding plate bottom support limit block and the welding plate positioning support limit block located in the area below the plate quick-release pressure head. The welding plate positioning support limit block is provided with a welding plate positioning pin, which is used to cooperate with the through hole on the welding plate for positioning. The welding plate is placed on the welding plate bottom support limit block and the welding plate positioning support limit block through the welding plate positioning pin, and one side of the welding plate is limited by the welding plate side limit block, and then the welding plate is pressed onto the welding plate bottom support limit block and the welding plate positioning support limit block through the plate quick-release pressure head to fix the welding plate.

8. The manual positioning and pressing hanger welding tool according to claim 2 is characterized in that: The tail plate support clamping and positioning assembly includes: a T-shaped support seat on the tail plate side, a round tube quick-release pressure head, a tail plate positioning support limit block, a tail plate side limit block, a tail plate end support block, a tail plate middle support block, and a circular shaft mounting positioning block. The T-shaped support seat on the tail plate side is installed on the frame main body, and the two tail plate side limit blocks, the two tail plate middle support blocks, and the two circular shaft mounting positioning blocks are symmetrically installed on the top mounting seat of the T-shaped support seat on the tail plate side. The tail plate end support block is arranged between the two tail plate side limit blocks to support the end of the welded tail plate, the tail plate side limit block is used to limit one side plate of the welded tail plate, the tail plate middle support block is used to support the middle area of ​​the welded tail plate, and the circular shaft mounting positioning block is provided with a circular shaft mounting hole for inserting the circular shaft, so that the circular shaft inserted in the circular shaft mounting hole is connected to the welding circular shaft on the welding tail plate. The holes correspond to each other, and the two tail plate positioning support limit blocks are symmetrically arranged on both sides of the top mounting seat. The tail plate positioning support limit blocks are used to support and position the welding tail plate. The top of the tail plate positioning support limit block is used to support the welding tail plate. A tail plate positioning support limit block is provided with a tail plate positioning pin, and the tail plate positioning pin cooperates with the through hole on the welding tail plate for positioning. The welding tail plate is placed on the tail plate end support block, the tail plate positioning support limit block and a tail plate middle support block, so that the tail plate positioning pin is inserted into the through hole on the welding tail plate, and then a tail plate side limit block is used to limit the side edge of the welding tail plate to ensure the installation position of the welding tail plate, so that the assembly of the welding tail plate and the circular shaft is realized. The pressure head in the round tube quick-release pressure head is a U-shaped pressure head. The round tube is installed on the welding tail plate through the round tube quick-release pressure head to realize the assembly of the welding tail plate and the round tube.