Square billet cutting device capable of improving end face quality
The billet cutting device, which uses a torch cutting gun for cutting and a grinding mechanism for grinding, solves the problems of billet deformation and end face distortion during hydraulic shearing, thereby improving the end face quality.
Patent Information
- Application Number
- CN202422805958.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing hydraulic shears easily cause billets to bend and their end faces to twist and deform when they are cut, resulting in poor end face quality. Existing technologies cannot effectively improve the end face quality.
A billet cutting device for improving end face quality is adopted. Through cutting with a torch and grinding with a grinding mechanism, combined with blowing away cutting slag with a high-pressure air nozzle, the end face quality is improved.
It effectively avoids the deformation of the billet during the cutting process, ensures the improvement of the end face quality, and the cut surface is smooth without cutting slag residue.
Smart Images

Figure CN223353514U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting equipment, in particular to a square billet cutting device capable of improving end face quality. Background Art
[0002] Billets are square or rectangular steel billets produced by billet opening machines for secondary firing materials or directly for subsequent forging purposes. After being output from the billet opening machine, the billets need to be cut into the required fixed lengths and enter the cooling bed for cooling. Before entering the cooling, the billets need to be cut. The commonly used billet cutting method is to use a hydraulic shearing machine. The billets cut by the hydraulic shearing machine are subject to greater pressure, which can easily cause the billets to bend, affecting subsequent processing. In addition, the end faces of the billets cut by the hydraulic shearing method are prone to distortion and deformation, and the end face quality is poor. Therefore, it is particularly necessary to develop a billet cutting device that can improve the end face quality. Summary of the Invention
[0003] The utility model aims to provide a billet cutting device capable of improving the end surface quality, which has the advantage of improving the quality of the cut surface of the billet.
[0004] The technical solutions adopted are as follows:
[0005] A square billet cutting device for improving end face quality comprises a lifting frame, a biaxial moving mechanism is provided at the upper end of the lifting frame, the biaxial moving mechanism comprises a slider, a connecting arm is provided at the lower end of the slider, a rotating mechanism is provided at the lower end of the connecting arm, the rotating mechanism is connected to a V-shaped frame 16, the two ends of the V-shaped frame 16 are respectively connected to a flame cutting gun and a grinding mechanism, the lifting frame is provided with a gas supply mechanism, the gas supply mechanism is provided with a gas hose connected to the flame cutting gun, the grinding mechanism comprises a drive unit, a grinding plate and a transmission mechanism, the grinding plate is rotatably arranged at the lower end of the grinding mechanism, and the drive unit is connected to the grinding plate using the transmission mechanism.
[0006] Preferably, a high-pressure air nozzle is provided on the outside of the grinding mechanism, the high-pressure air nozzle is provided at the upper end of the grinding plate, a high-pressure gas source is provided at the lower end of the lifting frame, and the high-pressure gas source is provided with a high-pressure gas hose connected to the high-pressure air nozzle.
[0007] Preferably, the rotating mechanism includes a steering motor, which is arranged on the connecting arm. The steering motor is connected to a gear, and a gear ring meshing with the gear is fixedly provided on the V-shaped frame 16.
[0008] Preferably, the transmission mechanism includes a first transmission shaft and a second transmission shaft, the lower end of the first transmission shaft is provided with a first bevel gear, the upper end of the first transmission shaft is connected to the driving unit, the second bevel gear is coaxially connected to the grinding plate, and the second bevel gear is provided with a second bevel gear that is kneaded with the first bevel gear.
[0009] Preferably, the upper end of the lifting frame is provided with a limit spring connected to the gas hose, and the outer side of the gas hose is provided with a heat insulation layer.
[0010] Compared with the existing technology, the beneficial effects are:
[0011] 1. The utility model uses a flame cutting gun to cut the square billet. Compared with the hydraulic shearing method, the flame cutting gun avoids deformation of the square billet. After the flame cutting gun completes cutting the square billet, the dual-axis moving mechanism is controlled to drive the connecting arm to move, and the V-shaped frame 16 is rotated at the same time to start the grinding mechanism. The grinding sheet is used to grind the cut surface of the square billet to grind off the cutting slag on the cut surface and improve the end face quality of the square billet.
[0012] 2. A high-pressure air nozzle is provided on the outside of the grinding mechanism of the utility model, which uses high-pressure gas to blow the grinding slag away from the square billet. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a three-dimensional structural diagram of a billet cutting device for improving end surface quality in the utility model.
[0014] Figure 2 This is a front view structural diagram of a billet cutting device for improving end surface quality according to the utility model.
[0015] Figure 3 This is a rear structural diagram of a billet cutting device for improving end face quality according to the utility model.
[0016] Figure 4 yes Figure 3 Schematic diagram of the structure at A in the middle;
[0017] In the figure: 1. Lifting frame; 2. Biaxial moving mechanism; 3. Slider; 4. Connecting arm; 5. Steering motor; 6. Gear; 7. Ring gear; 8. Flame cutting gun; 9. Gas hose; 10. Limit spring; 11. Drive unit; 12. Grinding disc; 13. High-pressure air nozzle; 14. High-pressure gas source; 15. High-pressure gas hose; 16. V-shaped frame. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to specific embodiments. Figures 1 to 4 As shown:
[0019] Example 1: A square billet cutting device for improving end surface quality includes a lifting frame 1, a biaxial moving mechanism 2 is provided at the upper end of the lifting frame 1, the lifting frame 1 controls the biaxial moving mechanism 2 to move in the vertical direction, the biaxial moving mechanism 2 includes a slider 3, the biaxial moving mechanism 2 controls the slider 3 to move in the horizontal direction, and the lifting frame 1 and the biaxial moving mechanism 2 work together to drive the slider 3 to move in three-dimensional space.
[0020] A connecting arm 4 is provided at the lower end of the slider 3, and a rotating mechanism is provided at the lower end of the connecting arm 4. The rotating mechanism is connected to a V-shaped frame 16. The rotating mechanism controls the rotation of the V-shaped frame 16. The two ends of the V-shaped frame 16 are respectively connected to a fire cutting gun 8 and a grinding mechanism. The fire cutting gun 8 is a prior art and will not be described in detail here; the lifting frame 1 is provided with a gas supply mechanism, and the gas supply mechanism is provided with a gas hose 9 connected to the fire cutting gun 8.
[0021] The grinding mechanism includes a driving unit 11, a grinding plate 12 and a transmission mechanism. The grinding plate 12 is rotatably arranged at the lower end of the grinding mechanism. The driving unit 11 is connected to the grinding plate 12 by a transmission mechanism. The driving unit 11 drives the grinding plate 12 to rotate through the transmission mechanism. When cutting the square billet, the rotation mechanism controls the fire cutting gun 8 to rotate to a vertical state, starts the fire cutting gun 8, and controls the fire cutting gun 8 to move by moving the dual-axis moving mechanism 2, thereby cutting the square billet. After the cutting is completed, the dual-axis moving mechanism 2 is controlled to drive the connecting arm 4 to move, and the V-shaped frame 16 is rotated at the same time to start the grinding mechanism. The cutting surface of the square billet is ground with the grinding plate 12 to grind off the cutting slag on the cutting surface and improve the end face quality of the square billet.
[0022] Example 2: A square billet cutting device for improving end surface quality includes a lifting frame 1, a biaxial moving mechanism 2 is provided at the upper end of the lifting frame 1, the lifting frame 1 controls the biaxial moving mechanism 2 to move in the vertical direction, the biaxial moving mechanism 2 includes a slider 3, the biaxial moving mechanism 2 controls the slider 3 to move in the horizontal direction, and the lifting frame 1 and the biaxial moving mechanism 2 work together to drive the slider 3 to move in three-dimensional space.
[0023] A connecting arm 4 is provided at the lower end of the slider 3, and a rotating mechanism is provided at the lower end of the connecting arm 4. The rotating mechanism is connected to a V-shaped frame 16. The rotating mechanism includes a steering motor 5, which is provided on the connecting arm 4. The steering motor 5 is connected to a gear 6. A ring gear 7 meshing with the gear 6 is fixedly provided on the V-shaped frame 16. The steering motor 5 controls the rotation of the gear 6, thereby driving the ring gear 7 to rotate. The rotating mechanism controls the rotation of the V-shaped frame 16. The two ends of the V-shaped frame 16 are respectively connected to a fire cutting gun 8 and a grinding mechanism. The fire cutting gun 8 is a prior art and is not described here. The lifting frame 1 is provided with a gas supply mechanism, and the gas supply mechanism is provided with a gas hose 9 connected to the fire cutting gun 8. The upper end of the lifting frame 1 is provided with a limit spring 10 connected to the gas hose 9. An insulation layer is provided on the outside of the gas hose 9. The limit spring 10 prevents the gas hose 9 from sagging and contacting the billet. The insulation layer reduces the impact of high temperature on the gas hose 9.
[0024] The grinding mechanism includes a driving unit 11, a grinding plate 12 and a transmission mechanism. The grinding plate 12 is rotatably arranged at the lower end of the grinding mechanism. The driving unit 11 is connected to the grinding plate 12 by a transmission mechanism. The driving unit 11 drives the grinding plate 12 to rotate through the transmission mechanism. The transmission mechanism includes a first transmission shaft and a second transmission shaft. The lower end of the first transmission shaft is provided with a first bevel gear, the upper end of the first transmission shaft is connected to the driving unit 11, the second bevel gear is coaxially connected to the grinding plate 12, and the second bevel gear is provided with a second bevel gear that is kneaded with the first bevel gear.
[0025] A high-pressure air nozzle 13 is provided on the outside of the grinding mechanism, and the high-pressure air nozzle 13 is provided at the upper end of the grinding plate 12. A high-pressure gas source 14 is provided at the lower end of the lifting frame 1. The high-pressure gas source 14 is provided with a high-pressure gas hose 15 connected to the high-pressure air nozzle 13, and the high-pressure gas is used to blow the grinding slag away from the square billet.
[0026] The specific working process is as follows: when cutting the square billet, the rotating mechanism controls the fire cutting gun 8 to rotate to a vertical state, starts the fire cutting gun 8, and controls the movement of the fire cutting gun 8 by moving the biaxial moving mechanism 2, thereby cutting the square billet. After the cutting is completed, the biaxial moving mechanism 2 is controlled to drive the connecting arm 4 to move, and at the same time, the V-shaped frame 16 is rotated, and the grinding mechanism is started. The cutting surface of the square billet is ground with the grinding disc 12 to grind off the cutting slag on the cutting surface and improve the end face quality of the square billet. At the same time, the high-pressure air source 14 is started to transport the high-pressure air to the high-pressure air nozzle 13, and the cutting slag ground by the high-pressure air is blown away from the square billet.
[0027] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A billet cutting device for improving end surface quality, characterized by: The invention comprises a lifting frame (1), wherein the upper end of the lifting frame (1) is provided with a biaxial moving mechanism (2), the biaxial moving mechanism (2) comprises a slider (3), the lower end of the slider (3) is provided with a connecting arm (4), the lower end of the connecting arm (4) is provided with a rotating mechanism, the rotating mechanism is connected to a V-shaped frame (16), the two ends of the V-shaped frame (16) are respectively connected to a fire cutting gun (8) and a grinding mechanism, the lifting frame (1) is provided with a gas supply mechanism, the gas supply mechanism is provided with a gas hose (9) connected to the fire cutting gun (8), the grinding mechanism comprises a driving unit (11), a grinding plate (12) and a transmission mechanism, the grinding plate (12) is rotatably provided at the lower end of the grinding mechanism, and the driving unit (11) is connected to the grinding plate (12) through the transmission mechanism.
2. A billet cutting device for improving end surface quality according to claim 1, characterized in that: A high-pressure air nozzle (13) is provided on the outside of the grinding mechanism, and the high-pressure air nozzle (13) is provided at the upper end of the grinding plate (12). A high-pressure gas source (14) is provided at the lower end of the lifting frame (1), and the high-pressure gas source (14) is provided with a high-pressure gas hose (15) connected to the high-pressure air nozzle (13).
3. The billet cutting device for improving end surface quality according to claim 1, characterized in that: The rotating mechanism comprises a steering motor (5), which is arranged on a connecting arm (4), is connected to a gear (6), and a gear ring (7) meshing with the gear (6) is fixedly arranged on a V-shaped frame (16).
4. The billet cutting device for improving end surface quality according to claim 1, characterized in that: The transmission mechanism comprises a first transmission shaft and a second transmission shaft, wherein the lower end of the first transmission shaft is provided with a first bevel gear, the upper end of the first transmission shaft is connected to the driving unit (11), the second bevel gear is coaxially connected to the grinding plate (12), and the second bevel gear is provided with a second bevel gear kneaded with the first bevel gear.
5. The billet cutting device for improving end surface quality according to claim 1, characterized in that: The upper end of the lifting frame (1) is provided with a limit spring (10) connected to the gas hose (9), and the outer side of the gas hose (9) is provided with a heat insulation layer.