Turning machining scrap iron discharging and conveying device
The combination of magnetic suction parts and magnetic isolation plates solves the problems of low cleaning efficiency and accumulation of iron chips during turning processing, achieves stable transportation and efficient cleaning of iron chips, and improves the continuity and efficiency of turning processing.
Patent Information
- Application Number
- CN202422796881.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The efficiency of chip cleaning in existing turning processing is low, and small chippings easily accumulate, causing the chain plate to get stuck and affecting the transmission of the equipment.
The iron chips are transported by magnetic suction. The combination of magnetic suction parts and magnetic isolation plates ensures that the iron chips remain concentrated during the transportation process. By weakening the magnetic force, they are separated and slided in the unloading area to avoid accumulation.
It achieves stable conveying and efficient cleaning of iron chips, avoids equipment jamming, saves manpower, and improves the continuity and efficiency of turning processing.
Smart Images

Figure CN223353702U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of lathe processing technology, and in particular to a device for discharging and conveying iron chips during turning processing. Background Art
[0002] Turning is a lathe process that primarily uses a turning tool to turn a rotating workpiece. During the turning process, a large amount of iron chips will fall into the blanking chute under the lathe. Generally, after a certain amount of accumulation, the blanking chute is removed for cleaning, which is inefficient and affects the continuity of the turning process.
[0003] To improve cleaning efficiency while maintaining lathe operation, a chip conveyor has emerged on the market: Chip scrap falls onto a chain-type conveyor belt, where it is continuously transported. However, with this structure, over extended use, tiny chips can slip through the gaps between the chain plates and accumulate. When this accumulation reaches a certain level, it can cause the chains to become stuck.
[0004] To this end, the present application provides a turning chip discharge conveying device that uses magnetic suction to convey the chips, so that the chips remain concentrated and stable during the conveying process and will not fall away, thereby preventing the chips from accumulating and affecting the transmission of the equipment.
[0005] Application Contents
[0006] The purpose of this application is to solve the problems existing in the prior art and to propose a turning chip discharge and conveying device.
[0007] In order to achieve the above objectives, this application adopts the following technical solutions:
[0008] A turning chip discharge conveying device, comprising: a collecting hopper, a conveyor belt, and a feed cart;
[0009] One end of the conveyor belt is placed in the collecting hopper and laid along the length direction of the collecting hopper, and the other end extends from the side of the collecting hopper to the outside of the collecting hopper. A number of magnetic suction parts are embedded on the conveyor belt at intervals. A partition is mounted on the upper surface of the conveyor belt, and a magnetic isolation plate is provided at the end of the partition, which is inclined downward toward the side away from the conveyor belt.
[0010] Preferably, it further comprises a shell covering the conveyor belt, and a discharge port is provided on the shell at one end of the conveyor belt outside the collecting hopper.
[0011] Preferably, the side wall of the collecting hopper extending outward from the conveyor belt is an inclined surface.
[0012] Preferably, a funnel is provided at the port of the collecting hopper, a partition is against the bottom wall of the funnel and the width of the funnel is smaller than the width of the partition.
[0013] Preferably, the magnetic attraction member is a magnet bar.
[0014] Preferably, the magnetic isolation plate is a rubber plate.
[0015] Compared with the prior art, the present application provides a turning chip discharge conveying device, which has the following beneficial effects:
[0016] Magnetic suction is used to transport iron chips, keeping them concentrated and stable during transportation, preventing them from escaping and potentially affecting equipment transmission. In the unloading area, magnetic isolation weakens the magnetic force, allowing the chips to separate from the separators and slide autonomously into the feed cart. This entire process requires no manual control, saving manpower and improving cleaning efficiency.
[0017] Other advantages, objectives and features of the present application will be described in part in the following description; and in part, will be apparent to those skilled in the art based on an examination of the following; or, may be taught from the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional schematic diagram of the present application.
[0019] Figure 2 This is a schematic cross-sectional view of the transverse plane of the present application.
[0020] Figure 3 This is a cross-sectional schematic diagram of the conveyor belt and aggregate hopper coordination structure of this application.
[0021] Figure 4 For this application Figure 3 A local schematic diagram of point A in the figure.
[0022] Figure 5 This is a schematic longitudinal cross-sectional view of the aggregate hopper of this application.
[0023] In the figure: 1. Collecting hopper; 2. Conveyor belt; 3. Partition; 4. Magnetic isolation plate; 5. Magnetic attraction part; 6. Outer shell; 7. Material cart; 8. Funnel; 9. Interlayer; 10. Drain pipe. DETAILED DESCRIPTION
[0024] The following is a combination of the appended examples of the present application Figure 1-5 , the technical solutions in the embodiments of the present application are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.
[0025] Example 1: In order to solve the problems existing in the prior art, this embodiment provides a turning chip discharge conveying device, comprising: a collecting hopper 1, a conveyor belt 2, and a material cart 7;
[0026] One end of the conveyor belt 2 is placed in the collecting hopper 1 and laid along the length direction of the collecting hopper 1, and the other end extends from the side of the collecting hopper 1 to the outside of the collecting hopper 1. A number of magnetic suction parts 5 are embedded on the conveyor belt 2 at intervals. A partition 3 is mounted on the upper surface of the conveyor belt 2, and a magnetic isolation plate 4 is provided at the end of the partition 3, which is inclined downward toward the side away from the conveyor belt 2.
[0027] Details of the principle of this program:
[0028] A turning chip discharge conveying device, comprising: a collecting hopper 1, a conveyor belt 2, and a feed cart 7;
[0029] The bottom end of the collecting hopper 1 is provided with a bracket, which is placed at the original blanking chute below the lathe.
[0030] The conveyor belt 2 is a belt conveyor belt 2. One end of the conveyor belt 2 is placed in the collecting hopper 1 and laid along the length direction of the collecting hopper 1, and the other end extends from the side of the collecting hopper 1 to the outside of the collecting hopper 1.
[0031] The conveyor belt 2 is provided with embedding holes at intervals, and a magnetic attraction member 5 is embedded in each embedding hole. The magnetic attraction member 5 sinks into the embedding groove and does not extend out of the surface of the conveyor belt 2.
[0032] A partition 3 is attached to the upper surface of the conveyor belt 2 and suspended from the conveyor belt 2 via a bracket. The partition 3 is made of a non-magnetic material, such as aluminum alloy or plastic. Its surface is smoothed to reduce friction and facilitate the movement of iron filings. A magnetic shield 4, angled downward toward the side away from the conveyor belt 2, is installed at the end of the partition 3. The shield 4 is made of a magnetic shielding material.
[0033] The material cart 7 is a cart with a bucket, and the wheels of the material cart 7 are Fomar wheels or universal wheels with a self-locking structure.
[0034] During use, iron filings fall into the collecting hopper 1 and are concentrated on the partition 3. As the conveyor belt 2 runs, the iron filings are attracted by the magnetic element 5 and move along the partition 3. During the conveying process, the iron filings are attracted by the magnetic force and move stably along the partition 3. Even if they fall off, since the conveyor belt is a smooth belt and there is no transmission gap, they will not be affected or stuck. When moving to the end of the conveyor belt 2, the iron filings move onto the magnetic isolation plate 4. Affected by the magnetic isolation plate 4, the magnetic attraction of the magnetic element 5 on the iron filings is weakened. At the same time, since the magnetic isolation plate 4 is tilted downward and downward away from the conveyor belt 2, the distance between the iron filings and the magnetic element 5 is increased, further weakening the magnetic attraction. Finally, the iron filings fall along the magnetic isolation plate 4 to the trolley 7 below, and are transferred to other areas through the trolley 7.
[0035] Magnetic suction is used to transport iron chips, keeping them concentrated and stable during transportation, preventing them from escaping and affecting equipment transmission. In the unloading area, the magnetic force is weakened by isolation, allowing the iron chips to separate from the partition 3 and slide automatically into the material cart 7. The entire process requires no manual control, saving manpower and improving cleaning efficiency.
[0036] In a further embodiment of this solution, a housing 6 is further provided to house the conveyor belt 2. The housing 6 is provided with a discharge port at the end of the conveyor belt 2 outside the hopper 1. The housing 6 covers the portion of the conveyor belt 2 extending outside the hopper 1, leaving only the discharge port area open. This creates a relatively closed conveying space for scrap metal, preventing it from being blown away from the sides by factors such as wind during conveyance. The housing 6 also provides a mounting base for the conveyor belt 2 and the partition 3.
[0037] In Example 3, a further improvement of this solution, the side wall of the collecting hopper 1 extending outward from the conveyor belt 2 is an inclined surface. The inclined surface conveying reduces the problem of iron filings falling due to gravity when moving out of the collecting hopper 1, facilitating stable conveying.
[0038] In a further embodiment of the present invention, a funnel 8 is provided at the port of the collecting hopper 1, and a partition 3 abuts against the bottom wall of the funnel 8. The width of the funnel 8 is smaller than that of the partition 3. This allows the iron chips falling into the collecting hopper 1 to fall onto the partition 3, ensuring that the iron chips are completely removed.
[0039] In other machining processes that require the injection of coolant, the collecting hopper 1 is further provided with an interlayer 9. Figure 5 As shown, the funnel 8 is in the shape of a filter mesh and is provided at the end of the interlayer 9. The interlayer 9 of the collecting hopper 1 is connected to a drain pipe 10. The coolant is filtered through the filter mesh, and the iron chips are isolated and retained and transported through the conveyor belt 2. The coolant falls into the interlayer 9 and is discharged through the drain pipe 10, realizing the separation and transportation of the iron chips and coolant.
[0040] In a further embodiment of this solution, a specific structure of a magnetic member 5 is provided. The magnetic member 5 is a magnet bar. The bar magnet can provide sufficient magnetic attraction force and magnetic attraction area. The bar structure can also reduce the impact on the direction change process of the conveyor belt 2.
[0041] In embodiment 6, in a further embodiment of this solution, a specific material of the magnetic isolation plate 4 is provided: the magnetic isolation plate 4 is made of a rubber plate, a plastic plate, an aluminum alloy plate, etc., which has good magnetic isolation performance.
[0042] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and application concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0044] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A turning chip discharge conveying device, characterized in that: include: Aggregate hopper (1), conveyor belt (2), material cart (7); One end of the conveyor belt (2) is placed in the collecting hopper (1) and laid along the length direction of the collecting hopper (1), and the other end extends from the side of the collecting hopper (1) to the outside of the collecting hopper (1). A plurality of magnetic suction parts (5) are embedded at intervals on the conveyor belt (2). A partition (3) is mounted on the upper surface of the conveyor belt (2), and a magnetic isolation plate (4) is provided at the end of the partition (3) and is inclined downward toward the side away from the conveyor belt (2).
2. The turning chip discharge conveying device according to claim 1, characterized in that: It also includes a housing (6) that covers the conveyor belt (2), and a discharge port is provided on the housing (6) at one end of the conveyor belt (2) outside the collecting hopper (1).
3. The turning chip conveying device according to claim 1, characterized in that: The side wall of the collecting hopper (1) extending outward from the conveyor belt (2) is an inclined surface.
4. The turning chip discharge conveying device according to claim 1, characterized in that: The port of the collecting hopper (1) is provided with a funnel (8), the partition (3) abuts against the bottom wall of the funnel (8), and the width of the funnel (8) is smaller than the width of the partition (3).
5. The turning chip discharge conveying device according to claim 1, characterized in that: The magnetic attraction member (5) is a magnet bar.
6. The turning chip discharge conveying device according to claim 1, characterized in that: The magnetic isolation plate (4) is a rubber plate.