Real-time filtering device for filtering alloy shell production

By introducing a vibration lifting device and a drying treatment device into the filtering device for alloy processing, the problems of easy clogging of the filter screen and filter elements and the inability to dry metal debris are solved, and the efficient operation and high practicality of the device are achieved.

CN223353711UActive Publication Date: 2025-09-19SUZHOU SUANSHI INTELLIGENT EQUIP CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202422064823.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-19
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Existing filtering devices for alloy processing are prone to clogging of filter screens and filter elements, and are unable to dry filtered metal debris, which affects the working capacity and practicality of the device.

Method used

A real-time filtration system was designed, consisting of a vibrating lifting device and a drying unit. The vibrating lifting device uses a vibrator to vibrate the filter assembly and filter element to prevent clogging, while the lifting assembly adjusts the height of the filter housing. The drying unit uses a fan and electric heating rod to dry the filtered metal debris.

Benefits of technology

It effectively prevents the filter screen and filter elements from being blocked, improves the working capacity of the device, and improves the practicality of the device through drying treatment to meet the working needs in different situations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223353711U_ABST
    Figure CN223353711U_ABST
Patent Text Reader

Abstract

The utility model discloses a real-time filtering device for producing a filtering alloy shell, which belongs to the technical field of alloy processing and comprises a filtering shell, an input pipe is mounted above the filtering shell, and two first inclined plates are mounted on the inner side of the filtering shell. Two filter screen assemblies are mounted at the top of the filter shell and located between the input pipe and the two first inclined plates, and a plurality of filter pieces are mounted on the inner side of the filter shell and located below the two first inclined plates; according to the utility model, the vibration lifting device is arranged, so that the device can drive structures such as the filter screen assembly and the filter piece to vibrate through the vibrator when needed, thereby preventing the filter screen assembly and the filter piece from being blocked in the working process; and a worker can adjust the height of the structures such as the filtering shell to a certain degree through cooperation of the structures such as the lifting plate and the outer frame body when needed, and then the working capacity of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of alloy processing, and in particular relates to a real-time filtering device for producing filtering alloy shells. Background Art

[0002] An alloy is a mixture of two or more metals and metals or non-metals that has metallic properties. It is usually obtained by melting into a uniform liquid and solidifying.

[0003] The filter screen is fixed with two filter screens at the top and bottom of the filter housing, and the filter screen is fixed with two filter screens at the bottom, so that the filter screen can be easily removed.

[0004] 1. The above-mentioned disclosed patent has the problem that the filter screen and filter element are prone to clogging during operation and it is inconvenient to adjust the height of the filter shell and other structures, thereby reducing the working capacity of the device; 2. The above-mentioned disclosed patent has the problem that the metal debris and other objects filtered out cannot be dried when needed, thereby reducing the practicality of the device. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a real-time filtering device for producing filtering alloy shells, which has the characteristics of high working capacity and strong practicality.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a real-time filtering device for producing filter alloy shells, comprising a filter shell, an inlet pipe is installed above the filter shell, two first inclined plates are installed on the inner side of the filter shell, two filter mesh assemblies are installed on the top of the filter shell and between the inlet pipe and the two first inclined plates, a plurality of filter elements are installed on the inner side of the filter shell and below the two first inclined plates, two second inclined plates are installed on the inner side of the filter shell and below the plurality of filter elements, a discharge pipe is installed below the filter shell, a vibration lifting device is provided on the outer side of the filter shell, and a drying treatment device is installed above the filter shell and on one side of the inlet pipe.

[0007] Preferably, the vibration lifting device includes an upper ring plate, a vibrator, a lower ring plate and a lifting assembly. The upper ring plate is installed on the outside of the filter shell, two vibrators are installed above the upper ring plate, the lower ring plate is provided below the upper ring plate, and two lifting assemblies are provided below the lower ring plate.

[0008] Preferably, the vibration lifting device further includes an elastic rubber frame and a damper, a plurality of dampers are installed between the upper ring plate and the lower ring plate, and an elastic rubber frame is installed between the upper ring plate and the lower ring plate and at a position outside the plurality of dampers.

[0009] Preferably, the lifting assembly includes an outer frame, threaded holes, a lifting plate and screws. Two outer frames are arranged below the lower ring plate. Lifting plates are installed below the lower ring plate and on the inner sides of the two outer frames. Multiple threaded holes are opened on one side of the lifting plate near the edge, and screws are installed on the top of the outer frame through threads.

[0010] Preferably, the drying device includes a connecting tube, an electric heating rod and a fan. The connecting tube is installed above the filter shell and on one side of the inlet pipe. The fan is installed above the connecting tube. A plurality of electric heating rods are installed inside the connecting tube.

[0011] Preferably, the drying treatment device further comprises a partition net, and the partition net is installed above the air inlet end of the fan.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model is provided with a vibration lifting device, so that the device can drive the filter assembly and filter elements and other structures to vibrate through the vibrator when needed, thereby preventing the filter assembly and filter elements from being blocked during operation, and the staff can adjust the height of the filter shell and other structures to a certain extent through the cooperation of the lifting plate and the outer frame and other structures when needed, thereby improving the working capacity of the device.

[0014] 2. The utility model is provided with a drying treatment device, so that the device can dry the filtered metal debris and other objects to a certain extent through the cooperation of structures such as a fan and an electric heating rod when necessary, thereby better meeting the working needs in different situations and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional cutaway view of the present utility model;

[0017] Figure 3 This is a three-dimensional cutaway view of the vibration lifting device of the utility model;

[0018] Figure 4 It is a three-dimensional cutaway view of the drying treatment device of the present invention.

[0019] In the figure: 1. filter shell; 2. vibration lifting device; 21. upper ring plate; 22. vibrator; 23. elastic rubber frame; 24. lower ring plate; 25. lifting assembly; 251. outer frame; 252. threaded hole; 253. lifting plate; 254. screw; 26. damper; 3. discharge pipe; 4. second inclined plate; 5. filter element; 6. first inclined plate; 7. filter screen assembly; 8. input pipe; 9. drying treatment device; 91. connecting tube; 92. electric heating rod; 93. fan; 94. partition screen. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] See also Figure 1-4The utility model provides the following technical solutions: a real-time filtering device for the production of filter alloy shells, comprising a filter shell 1, an inlet pipe 8 is installed above the filter shell 1, two first inclined plates 6 are installed on the inner side of the filter shell 1, two filter mesh assemblies 7 are installed on the top of the filter shell 1 and between the inlet pipe 8 and the two first inclined plates 6, a plurality of filter elements 5 are installed on the inner side of the filter shell 1 and below the two first inclined plates 6, two second inclined plates 4 are installed on the inner side of the filter shell 1 and below the plurality of filter elements 5, a discharge pipe 3 is installed below the filter shell 1, a vibration lifting device 2 is provided on the outside of the filter shell 1, and a drying treatment device 9 is installed above the filter shell 1 and at a position on one side of the inlet pipe 8.

[0023] Specifically, the vibration lifting device 2 includes an upper ring plate 21, a vibrator 22, a lower ring plate 24 and a lifting assembly 25. The upper ring plate 21 is installed on the outside of the filter shell 1, two vibrators 22 are installed above the upper ring plate 21, a lower ring plate 24 is provided below the upper ring plate 21, and two lifting assemblies 25 are provided below the lower ring plate 24.

[0024] By adopting the above technical solution, the device can drive the filter assembly 7 and the filter element 5 and other structures to vibrate through the vibrator 22 when needed, thereby preventing the filter assembly 7 and the filter element 5 from being blocked during operation.

[0025] Specifically, the vibration lifting device 2 also includes an elastic rubber frame 23 and a damper 26. Multiple dampers 26 are installed between the upper ring plate 21 and the lower ring plate 24. An elastic rubber frame 23 is installed between the upper ring plate 21 and the lower ring plate 24 and at a position outside the multiple dampers 26.

[0026] By adopting the above technical solution, the device can buffer the vibration generated by the vibrator 22 to a certain extent through the cooperation of the elastic rubber frame 23 and the damper 26, thereby reducing the possibility of adverse effects on surrounding facilities.

[0027] Specifically, the lifting assembly 25 includes an outer frame 251, threaded holes 252, a lifting plate 253 and screws 254. Two outer frames 251 are arranged below the lower ring plate 24. Lifting plates 253 are installed below the lower ring plate 24 and on the inner sides of the two outer frames 251. Multiple threaded holes 252 are opened on one side of the lifting plate 253 near the edge, and a screw 254 is installed on the top of the outer frame 251 through threads.

[0028] By adopting the above technical solution, the staff can adjust the height of the filter housing 1 and other structures by cooperating with the lifting plate 253 and the outer frame 251 when necessary, so as to better meet the working needs in different situations.

[0029] When this embodiment is used, when the device needs to be used for real-time filtering during the production of the alloy shell, the staff rotates the screws 254 on the inner and outer frames 251 of the two lifting assemblies 25 in the vibration lifting device 2 to disengage them from the threaded holes 252 on the two lifting plates 253, and then pulls the filter shell 1 to move it and the two lifting plates 253 and other structures to the required height, and then rotates the two screws 254 in the opposite direction to connect them with the corresponding threaded holes 252. The liquid that needs to be filtered during the production of the alloy shell is then fed into the filter shell 1 through the input pipe 8, and then filtered through the two filter screen assemblies 7 and each filter element assembly 5. During this process, the staff can start the two vibrators 22 to drive the upper ring plate 21 and the filter shell 1 and other structures to vibrate, thereby preventing the filter screen assembly 7 and the filter element assembly 5 from being blocked. The elastic rubber frame 23 and the damper 26 between the upper ring plate 21 and the lower ring plate 24 can buffer the vibration of the vibrator 22 to prevent it from affecting the surrounding facilities. The filtered liquid is then discharged through the discharge pipe 3. The work is completed, and the first inclined plate 6 and the second inclined plate 4 play a guiding role.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that the drying device 9 includes a connecting tube 91, an electric heating rod 92 and a fan 93. The connecting tube 91 is installed above the filter housing 1 and at a position on the side of the inlet pipe 8. The fan 93 is installed above the connecting tube 91, and multiple electric heating rods 92 are installed inside the connecting tube 91.

[0032] By adopting the above technical solution, the device can dry the filtered metal debris and other objects to a certain extent through the cooperation of structures such as the fan 93 and the electric heating rod 92 when needed, thereby better meeting the working needs in different situations.

[0033] Specifically, the drying device 9 further includes a partition 94 , and the partition 94 is installed above the air inlet end of the fan 93 .

[0034] By adopting the above technical solution, the device can block external impurities to a certain extent through the partition 94, thereby reducing the possibility of structures such as the fan 93 and the electric heating rod 92 being adversely affected by external impurities, thereby ensuring the normal operation.

[0035] When this embodiment is used, when it is necessary to dry the filtered metal debris and the like, the fan 93 and the electric heating rods 92 in the drying device 9 are started, and the fan 93 sends the air filtered by the screen 94 into the connecting tube 91, and then the electric heating rods 92 heat the air, and then the hot air enters the filter housing 1, thereby drying the filtered metal debris and the like, and better meeting the working needs in different situations.

[0036] The structure and principle of the second inclined plate 4, filter element 5, first inclined plate 6, and filter assembly 7 composed of connecting plate, filter screen, first fixed shell, first plug rod, connecting rod, movable block, first spring, movable mechanism, partition, second fixed shell, pull block, second plug rod, second spring and movable mechanism in the utility model have been disclosed in a chip fluid filtering device for magnesium alloy processing disclosed in Chinese patent application No. 202120093846.X. Its working principle is that when in use, when the cutting fluid enters the filter shell, it first passes through two filter screens. The filtration of the two filter screens can play a preliminary filtration of large pieces of cutting waste in the cutting fluid. Then the cutting fluid passes through the flow restriction of the first inclined plate and enters multiple filter elements. Since the multiple filter elements are respectively an activated carbon adsorption layer, a sponge layer and a filter cloth layer, the effect of multiple filtration can be achieved, making the filtration of the cutting fluid more complete. When the filter screen needs to be removed, the movable block is first moved into the second fixed shell. When the movable block moves, the connecting rod can be driven to move. Since the first plug rod is connected to the connecting rod, the first plug rod can be retracted into the connecting plate, so that the first plug rod can be moved out of the first fixed shell. At this time, the movable block pushes up the second plug rod in the second fixed shell. When the movable block continues to move, since the second plug rod is connected to the pulling block, and the pulling block is connected to the second fixed shell by the second spring, the second plug rod can be retracted and inserted into the groove on the movable block by the elastic force of the second spring, and finally the first plug rod is retracted and fixed. At this time, the filter screen can be taken out. Since sliders are provided on the two side walls of the filter screen, and the sliders are slidably connected to the sliding grooves fixedly connected to the inner wall of the filter shell, it is convenient to move and take out the filter screen.

[0037] The structure and principle of the vibrator 22 in the present invention have been disclosed in an easy-to-clean concrete mixing device disclosed in Chinese patent application No. 201821054815.8. Its working principle is composed of components such as a spring, a mass block, and a motor. When the spring or the mass block is subjected to an external force from the motor, elastic deformation or displacement will occur, thereby generating vibration.

[0038] The structure and principle of the damper 26 in the utility model have been disclosed in a smart home washing machine shock absorption device disclosed in Chinese patent application No. 201721446985.6. Its working principle is composed of a piston and an oil tank, the interior of which is filled with oil. When the object moves, the piston will move in the oil, thereby consuming energy and slowing down the movement of the object.

[0039] The working principle and usage process of the present invention are as follows: when the device needs to be used for real-time filtering in the production of alloy shells, the staff rotates the screws 254 on the inner and outer frames 251 of the two lifting components 25 in the vibration lifting device 2 to disengage them from the threaded holes 252 on the two lifting plates 253, and then pulls the filter shell 1 to move it and the two lifting plates 253 and other structures to the required height, and then rotates the two screws 254 in the opposite direction to connect them with the corresponding threaded holes 252, and then the liquid that needs to be filtered in the production of the alloy shell is sent into the filter shell 1 through the input pipe 8, and then filtered through the two filter mesh components 7 and each filter element component 5. During this process, the staff can start the two vibrators 22 to drive the upper ring plate 21 and the filter shell 1 and other structures to vibrate. , thereby preventing the filter assembly 7 and the filter element assembly 5 from being blocked. The elastic rubber frame 23 and the damper 26 between the upper ring plate 21 and the lower ring plate 24 can buffer the vibration of the vibrator 22 to prevent it from affecting the surrounding facilities. The filtered liquid is then discharged through the discharge pipe 3. After the work is completed, the first inclined plate 6 and the second inclined plate 4 play a guiding role; when it is necessary to dry the filtered metal debris and the like, start the fan 93 and each electric heating rod 92 in the drying device 9, the fan 93 sends the air filtered by the partition 94 into the connecting tube 91, and then each electric heating rod 92 heats the air, and then the hot air enters the filter housing 1, thereby drying the filtered metal debris and the like, so as to better meet the work needs in different situations.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A real-time filtering device for producing filter alloy shells, comprising a filter shell, characterized in that: An inlet pipe is installed above the filter housing, two first inclined plates are installed on the inner side of the filter housing, two filter screen assemblies are installed on the top of the filter housing and between the inlet pipe and the two first inclined plates, a plurality of filter elements are installed on the inner side of the filter housing and below the two first inclined plates, two second inclined plates are installed on the inner side of the filter housing and below the plurality of filter elements, a discharge pipe is installed below the filter housing, a vibration lifting device is provided on the outer side of the filter housing, and a drying device is installed above the filter housing and on one side of the inlet pipe.

2. The real-time filtering device for producing filter alloy shells according to claim 1, characterized in that: The vibration lifting device includes an upper ring plate, a vibrator, a lower ring plate and a lifting assembly. The upper ring plate is installed on the outside of the filter shell, two vibrators are installed above the upper ring plate, the lower ring plate is provided below the upper ring plate, and two lifting assemblies are provided below the lower ring plate.

3. The real-time filtering device for producing filter alloy shells according to claim 2, characterized in that: The vibration lifting device also includes an elastic rubber frame and a damper. A plurality of dampers are installed between the upper ring plate and the lower ring plate. An elastic rubber frame is installed between the upper ring plate and the lower ring plate and at a position outside the plurality of dampers.

4. The real-time filtering device for producing filter alloy shells according to claim 2, characterized in that: The lifting assembly includes an outer frame, threaded holes, a lifting plate and screws. Two outer frames are arranged below the lower ring plate. Lifting plates are installed below the lower ring plate and on the inner sides of the two outer frames. Multiple threaded holes are opened on one side of the lifting plate near the edge, and screws are installed on the top of the outer frame through threads.

5. The real-time filtering device for producing filter alloy shells according to claim 1, characterized in that: The drying device includes a connecting tube, an electric heating rod and a fan. The connecting tube is installed above the filter shell and on one side of the input pipe. The fan is installed above the connecting tube. A plurality of electric heating rods are installed inside the connecting tube.

6. The real-time filtering device for producing filter alloy shells according to claim 5, characterized in that: The drying device further comprises a partition net, which is installed above the air inlet end of the fan.

Citation Information

Patent Citations

  • Intelligence washing machine damping device for house

    CN207419083U

  • Easy abluent concrete mixing device

    CN208714214U

  • Cutting fluid filtering device for magnesium alloy processing

    CN216023577U