Maintenance platform special for floating head type heat exchanger end socket
By designing a special maintenance platform for the heads of floating head heat exchangers, the problems of inconvenient lifting, low efficiency and high cost during the disassembly and maintenance of floating head heat exchangers are solved, and a safe and efficient disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202422126150.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The floating head heat exchanger is difficult to lift during disassembly, assembly and maintenance due to space constraints, resulting in low efficiency and high cost, and it is difficult to ensure the safety of high-altitude operations.
A special maintenance platform for floating head heat exchanger heads is designed, which includes components such as working platform, lifting frame, suspension slot, positioning pins and platform guardrails. It is used for safe lifting and stabilizing the heads, lowering the center of gravity and improving operation safety.
The floating head heat exchanger head can be conveniently disassembled and assembled, which reduces costs, improves work efficiency, and ensures construction safety.
Smart Images

Figure CN223354190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment maintenance platforms, in particular to a special maintenance platform for floating head heat exchanger heads. Background Art
[0002] Floating-head heat exchangers are common heat exchange equipment in chemical production plants, typically used in processes with high temperature differentials and high pressures. Their foundations are typically elevated above the ground, making disassembly and maintenance difficult. Furthermore, the large size and weight of the heat exchanger heads make elevated operations unsafe. Furthermore, after removal, the heat exchanger heads are typically hoisted to the ground using a truck crane, which is costly, space-constrained, and inconvenient, resulting in low efficiency and time-consuming operations. Therefore, a dedicated maintenance platform for floating-head heat exchanger heads is needed to improve the current situation. Utility Model Content
[0003] The purpose of the utility model is to provide a special maintenance platform for floating head heat exchanger heads to solve the problems of inconvenience in lifting due to space constraints, low efficiency, long operation time and high cost during the disassembly and maintenance of floating head heat exchangers.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a special maintenance platform for floating head heat exchanger heads, which is used to repair floating head heat exchangers to be repaired, including: a working platform; a lifting frame, which is fixed to one side of the working platform, and a lifting device is installed on the top of the lifting frame, and the lifting device is used to lift the heat exchanger head; a suspension groove is provided on the working platform below the lifting device, and the suspension groove is used to temporarily store the heat exchanger head.
[0005] A positioning pin hole is provided in the suspension groove. When the heat exchanger head is placed in the suspension groove, the heat exchanger head can be fixed to the suspension groove through the positioning pin.
[0006] Furthermore, an openable and closable suspension groove cover is provided on the suspension groove, and the suspension groove cover is flush with the horizontal plane of the working platform.
[0007] Furthermore, the hoisting frame is a gate-shaped bracket, the bottom end of the gate-shaped bracket is supported and fixed on the bottom of the suspension groove, and the top end of the gate-shaped bracket is installed with the hoist. Furthermore, the ladder provided on the working platform is connected to the ground and is provided with a protective cage.
[0008] Furthermore, a platform guardrail is provided at the edge of the working platform.
[0009] Furthermore, the working platform is supported from below by platform columns, and reinforcing beams are connected between the platform columns.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] First, the floating head heat exchanger head dedicated maintenance platform is simple to manufacture, and its use cost is simpler, more convenient and more efficient than conventional automobile crane-assisted disassembly and assembly.
[0012] Second, a suspension groove is set up with positioning pins inside. When the heat exchanger head is lowered into the suspension groove with a hoist, it is fixed with the positioning pins. The placement of the heat exchanger head is as safe as placing it on the ground. The suspension groove cover is placed on the top of the suspension groove to prevent workers from stepping on empty space during construction.
[0013] Third, the bottom of the lifting frame is fixed to the bottom of the platform suspension slot, which lowers the center of gravity of the lifting force and is not easy to tip over; reinforcing beams are set between the platform columns to make the whole more stable.
[0014] Fourth, the ladder is equipped with a guard cage and platform guardrails are set on the edge of the working platform to fully ensure the construction safety of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a right side view of the present invention when the floating head heat exchanger is hoisted;
[0016] Figure 2 This is the front view of the utility model when the floating head heat exchanger head is fixed in the suspension groove;
[0017] Figure 3 It is a top view of the utility model.
[0018] In the figure: 1 working platform, 2 suspension slot cover, 3 positioning pins, 4 ladder, 5 lifting frame, 6 platform guardrail, 7 platform column, 8 reinforcement beam, 9 heat exchanger head. DETAILED DESCRIPTION
[0019] The present invention will be described in further detail below with reference to the accompanying drawings.
[0020] like Figure 1 and Figure 2 As shown, a special maintenance platform for floating head heat exchanger heads is used to repair the floating head heat exchanger to be repaired, comprising: a work platform 1; a lifting frame 5 fixed to one side of the work platform 1, with a lifting device installed on the top of the lifting frame 5, the lifting device is a hand hoist, and the lifting device is used to lift the heat exchanger head 9;
[0021] A suspension groove is provided on the working platform 1 below the sling. The groove is 2 m long, 0.4 m wide and 1.8 m deep, and the head 9 can be easily lowered.
[0022] A positioning pin hole is provided in the suspension groove. When the heat exchanger head 9 is placed in the suspension groove, the positioning pin 3 is inserted into the positioning pin hole provided in the suspension groove and then inserted into the bolt hole of the heat exchanger head 9, thereby fixing the heat exchanger head 9 in the suspension groove.
[0023] An openable and closable suspension groove cover plate 2 is provided on the suspension groove, and the suspension groove cover plate 2 is flush with the horizontal plane of the working platform 1 .
[0024] The hanging frame 5 is a door-shaped bracket, the bottom end of the door-shaped bracket is supported and fixed on the bottom of the suspension groove, and the top end of the door-shaped bracket is equipped with a hand chain hoist.
[0025] The ladder 4 provided on the working platform 1 is connected to the ground, and a guard cage is provided on the ladder 4. A platform guardrail 6 is provided on the edge of the working platform 1, and the guardrail 5 is 1.2m high.
[0026] The work platform 1 is supported by four platform columns 7 , which are made of I-steel. Reinforcement beams 8 are connected between the platform columns 7 , and the reinforcement beams 8 are a cross structure.
[0027] The above description is merely a description of the preferred embodiment of the present invention and does not limit the scope of the present invention. Without departing from the design principle of the present invention, various modifications and improvements made to the technical solution of the present invention by those skilled in the art should be included in the scope of protection determined by the claims of the present invention.
Claims
1. A special maintenance platform for floating head heat exchanger heads, used for repairing floating head heat exchangers to be repaired, characterized in that: include: Working platform (1); A hoisting frame (5) is fixed to one side of the working platform (1), and a hoisting tool is installed on the top of the hoisting frame (5), and the hoisting tool is used to hoist the heat exchanger head (9); A suspension groove is provided on the working platform (1) below the sling, and the suspension groove is used for temporarily storing the heat exchanger head (9); A positioning pin hole is provided in the suspension groove, and when the heat exchanger head (9) is placed in the suspension groove, the heat exchanger head (9) can be fixed to the suspension groove via the positioning pin (3).
2. The dedicated maintenance platform for floating head heat exchanger according to claim 1 is characterized in that: An openable and closable suspension groove cover plate (2) is provided on the suspension groove, and the suspension groove cover plate (2) is flush with the horizontal plane of the working platform (1).
3. The dedicated maintenance platform for floating head heat exchanger according to claim 1 is characterized in that: The hanging frame (5) is a door-shaped bracket, the bottom end of the door-shaped bracket is supported and fixed on the bottom of the suspension groove, and the top end of the door-shaped bracket is installed with the hanging device.
4. The dedicated maintenance platform for floating head heat exchanger according to claim 1, characterized in that: The climbing ladder (4) provided on the working platform (1) is connected to the ground, and the climbing ladder (4) is provided with a protective cage.
5. The dedicated maintenance platform for floating head heat exchanger according to claim 1, characterized in that: A platform guardrail (6) is provided at the edge of the working platform (1).
6. The dedicated maintenance platform for floating head heat exchanger according to claim 1, characterized in that: The working platform (1) is supported by platform columns (7) below, and reinforcement beams (8) are connected between the platform columns (7).