Gear heat treatment material preparation table
By designing the lifting and moving components of the gear heat treatment preparation table, the problem of gears piling up at the bottom and being difficult to remove quickly was solved, and efficient and low-cost gear heat treatment operations were achieved.
Patent Information
- Application Number
- CN202422369040.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When the existing gear frame body is in use, the gears are generally piled up at the bottom, which makes it inconvenient for workers to quickly remove them, increases the fatigue strength of the workers, and affects the efficiency and quality of the gear heat treatment.
A gear heat treatment preparation table is designed, which includes a lifting component and a moving component. The driving motor drives the active gear to rotate, engage the rack column, and raise the top plate. The use of an electric telescopic rod facilitates the removal of gears. At the same time, universal wheels and cylinders are used to assist movement, reducing the use of lifting equipment.
It reduces the fatigue intensity of workers, improves the efficiency and quality of gear heat treatment, reduces transportation costs, and simplifies the operation process.
Smart Images
Figure CN223354239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a gear heat treatment preparation table. Background Art
[0002] A gear is a mechanical element with teeth on its rim that can continuously mesh to transmit motion and power, achieving the transmission of power and speed. It occupies an extremely important position in mechanical transmission and the entire mechanical field. The normal operation of the gear depends on the tight engagement of the teeth of the two gears, which can ensure the effective transmission of power. The principle of the gear cutting method and the emergence of special machine tools and cutting tools have greatly improved the smoothness and efficiency of gear operation. When the gears enter the heat treatment furnace for heat treatment, they need to be uniformly housed in the gear frame. After the gears are housed, they are moved to the gear transfer device and transported to the heat treatment furnace through the gear transfer device.
[0003] When the existing gear frame body is in use, the gears are generally piled up at the bottom, which makes it inconvenient for workers to quickly remove them, easily increases the fatigue strength of the workers, and further affects the efficiency and quality of the gear heat treatment. Utility Model Content
[0004] The purpose of the utility model is to provide a gear heat treatment preparation table, which aims to solve the problem that when the existing gear frame body is in use, the gears are generally piled up at the bottom, which is inconvenient for the staff to quickly remove them, easily increases the fatigue intensity of the staff, and thus affects the efficiency and quality of the gear heat treatment.
[0005] To achieve the above-mentioned purpose, the utility model provides a gear heat treatment preparation table, including a gear frame body and a lifting assembly, the lifting assembly including a top plate, a rack column, an active gear, a drive motor, a fixed seat, an electric telescopic rod, a support plate, a first grinding plate and a support block, the lifting assembly is arranged on the inner side wall of the gear frame body, the top plate is slidably connected to the gear frame body and is located on the inner side wall of the gear frame body, the support block is fixedly connected to the gear frame body and is located on the inner side wall of the gear frame body, and the support block contacts the top plate, the fixed seat is fixedly connected to the top plate and is located below the top plate, the rack column is fixedly connected to the fixed seat, and Located below the fixed seat, the gear frame body has a sliding hole, and the sliding hole is slidably matched with the rack column. The support plate is fixedly connected to the gear frame body and is located on the inner bottom wall of the gear frame body. The electric telescopic rod is fixedly connected to the support plate and is located on one side of the support plate. The first frosting plate is fixedly connected to the electric telescopic rod and is located at the output end of the electric telescopic rod, and the first frosting plate is adapted to the rack column. The driving motor is fixedly connected to the gear frame body and is located on the inner bottom wall of the gear frame body. The active tooth is fixedly connected to the drive motor and is located at the output end of the drive motor, and the active tooth is meshed with the rack column.
[0006] In which, the lifting assembly also includes a control panel and a battery, the battery is fixedly connected to the gear frame body and is located on the outer side wall of the gear frame body, and the battery is electrically connected to the drive motor and the electric telescopic rod, the control panel is fixedly connected to the gear frame body and is located on the outer side wall of the gear frame body, and the control panel is electrically connected to the battery, the drive motor and the electric telescopic rod.
[0007] Wherein, the gear heat treatment preparation table further includes a moving component, and the moving component is arranged below the gear frame body.
[0008] In which, the moving assembly includes a universal wheel, a second frosting plate, a mounting frame and a cylinder. The mounting frame is fixedly connected to the gear frame body and is located below the gear frame body. The cylinder is fixedly connected to the mounting frame and is located on the inner top wall of the mounting frame. The cylinder is electrically connected to the control panel. The second frosting plate is fixedly connected to the cylinder and is located at the output end of the cylinder. The universal wheel is rotatably connected to the gear frame body and is located at the bottom of the gear frame body.
[0009] Wherein, the gear heat treatment preparation table also includes an auxiliary component, and the auxiliary component is arranged on one side of the gear frame body.
[0010] Wherein, the auxiliary component includes a frosted sleeve and a push rod, the push rod is fixedly connected to the gear frame body and is located on one side of the gear frame body, and the frosted sleeve is fixedly connected to the push rod and is located on the outer side wall of the push rod.
[0011] The utility model provides a gear heat treatment preparation table. When it is necessary to take the gear parts, the driving motor is started to drive the active gear to rotate. Since the active gear is engaged with the rack column, the rack column is driven to press against the top plate and move upward. Then, the electric telescopic rod on one side of the support plate is started to press against the first grinding plate and the rack column to prevent the rack column from sliding downward in the sliding hole. In this way, it is convenient for workers to take the gear parts at the bottom of the gear frame body, reducing the fatigue intensity of the workers and ensuring the efficiency and quality of gear heat treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0013] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present utility model.
[0014] Figure 2 It is an overall left side view of the first embodiment of the present utility model.
[0015] Figure 3 This utility model Figure 2 AA line section view.
[0016] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the present utility model.
[0017] Figure 5 It is an overall left side view of the second embodiment of the present utility model.
[0018] 101-gear frame body, 102-lifting assembly, 103-moving assembly, 104-top plate, 105-rack column, 106-driving gear, 107-driving motor, 108-fixed seat, 109-electric telescopic rod, 110-support plate, 111-first frosting plate, 112-support block, 113-control panel, 114-battery, 115-universal wheel, 116-second frosting plate, 117-mounting frame, 118-cylinder, 119-slide hole, 201-auxiliary assembly, 202-frosting sleeve, 203-push rod. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] First embodiment:
[0021] See also Figures 1 to 3 ,in, Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention. Figure 2 This is a left side view of the first embodiment of the present invention. Figure 3 This utility model Figure 2 AA line section view.
[0022] The utility model provides a gear heat treatment preparation table, including a gear frame body 101, a lifting assembly 102 and a moving assembly 103, the lifting assembly 102 including a top plate 104, a rack column 105, an active tooth 106, a drive motor 107, a fixing seat 108, an electric telescopic rod 109, a support plate 110, a first grinding plate 111, a support block 112, a control panel 113 and a battery 114, the moving assembly 103 including a universal wheel 115, a second grinding plate 116, a mounting frame 117 and a cylinder 118, and the gear frame body 101 has a sliding hole 119.
[0023] According to this specific embodiment, the lifting assembly 102 is arranged on the inner wall of the gear frame body 101. The lifting assembly 102 is added to facilitate the staff to take the gear parts at the bottom of the gear frame body 101, reduce the fatigue intensity of the staff, and ensure the efficiency and quality of gear heat treatment.
[0024] The top plate 104 is slidably connected to the gear frame body 101 and is located on the inner side wall of the gear frame body 101. The support block 112 is fixedly connected to the gear frame body 101 and is located on the inner side wall of the gear frame body 101. The support block 112 contacts the top plate 104. The fixing seat 108 is fixedly connected to the top plate 104 and is located below the top plate 104. The rack column 105 is fixedly connected to the fixing seat 108 and is located on the fixing seat. 108, the gear frame body 101 has a sliding hole 119, the sliding hole 119 and the rack column 105 slidingly cooperate, the support plate 110 is fixedly connected to the gear frame body 101, and is located on the inner bottom wall of the gear frame body 101, the electric telescopic rod 109 is fixedly connected to the support plate 110, and is located on one side of the support plate 110, the first frosting plate 111 is fixedly connected to the electric telescopic rod 109, and is located at the output end of the electric telescopic rod 109, and the The first grinding plate 111 is adapted to the rack column 105, the driving motor 107 is fixedly connected to the gear frame body 101 and is located on the inner bottom wall of the gear frame body 101, the active tooth 106 is fixedly connected to the driving motor 107 and is located at the output end of the driving motor 107, and the active tooth 106 is engaged with the rack column 105. When the gear parts need to be taken, the driving motor 107 is started to drive the active tooth 106 to rotate. Engaging with the rack column 105 will drive the rack column 105 to move upward against the top plate 104, and then the electric telescopic rod 109 on one side of the support plate 110 will be activated to make the first grinding plate 111 contact the rack column 105 to prevent the rack column 105 from sliding downward in the sliding hole 119. In this way, it is convenient for workers to take the gear parts at the bottom of the gear frame body 101, reduce the fatigue intensity of workers, and ensure the efficiency and quality of gear heat treatment.
[0025] Secondly, the battery 114 is fixedly connected to the gear frame body 101 and is located on the outer side wall of the gear frame body 101, and the battery 114 is electrically connected to the drive motor 107 and the electric telescopic rod 109. The control panel 113 is fixedly connected to the gear frame body 101 and is located on the outer side wall of the gear frame body 101, and the control panel 113 is electrically connected to the battery 114, the drive motor 107 and the electric telescopic rod 109. The control panel 113 uses PLC to program and control the start and stop of the drive motor 107 and the electric telescopic rod 109, reducing the workload of the staff, and the battery 114 can continuously provide power to avoid abnormal operation in the event of a power outage.
[0026] At the same time, the moving assembly 103 is arranged below the gear frame body 101. The moving assembly 103 is added to facilitate the staff to move the gear frame body 101, reduce the number of times the lifting equipment is used for transportation, and effectively reduce the cost expenditure.
[0027] In addition, the mounting frame 117 is fixedly connected to the gear frame body 101 and is located below the gear frame body 101. The cylinder 118 is fixedly connected to the mounting frame 117 and is located on the inner top wall of the mounting frame 117. The cylinder 118 is electrically connected to the control panel 113. The second frosting plate 116 is fixedly connected to the cylinder 118 and is located at the output end of the cylinder 118. The universal wheel 115 is rotatably connected to the gear frame body 101 and is located at the bottom of the gear frame body 101. The gear frame body 101 is moved by the universal wheel 115, which reduces the number of times lifting equipment is used for transportation, effectively reducing the cost. The second frosting plate 116 can fix the gear frame body 101 with the assistance of the cylinder 118 to avoid movement during loading and unloading of gear components.
[0028] When using the gear heat treatment preparation table of the present invention, when it is necessary to pick up the gear parts, the drive motor 107 is started to drive the active gear 106 to rotate. Since the active gear 106 is engaged with the rack column 105, the rack column 105 is driven to move upward against the top plate 104. Then, the electric telescopic rod 109 on one side of the support plate 110 is started to make the first grinding plate 111 abut against the rack column 105 to prevent the rack column 105 from sliding downward in the sliding hole 119. The control panel 113 uses PLC to program and control the start and stop of the drive motor 107 and the electric telescopic rod 109. Stop, reducing the workload of the staff, and the battery 114 can continue to supply power to avoid abnormal operation in the case of power outage. The universal wheel 115 is used to move the gear frame body 101, reducing the number of times the lifting equipment is used for transportation, effectively reducing the cost expenditure, and the second grinding plate 116 can fix the gear frame body 101 with the assistance of the cylinder 118 to avoid movement when loading and unloading gear parts. In this way, it is convenient for the staff to take the gear parts at the bottom of the gear frame body 101, reducing the fatigue strength of the staff, and ensuring the efficiency and quality of the gear heat treatment.
[0029] Second embodiment:
[0030] Based on the first embodiment, please refer to Figure 4 and Figure 5 ,in, Figure 4This is a schematic diagram of the overall structure of the second embodiment of the present invention. Figure 5 It is an overall left side view of the second embodiment of the present utility model.
[0031] The utility model provides a gear heat treatment preparation table, which also includes an auxiliary component 201. The auxiliary component 201 includes a frosting sleeve 202 and a push rod 203.
[0032] According to this specific embodiment, the auxiliary component 201 is provided on one side of the gear frame body 101 . The auxiliary component 201 is added to facilitate the staff to move the gear frame body 101 , which can effectively improve the practicality of the gear frame body 101 .
[0033] Among them, the pushing rod 203 is fixedly connected to the gear frame body 101 and is located on one side of the gear frame body 101, and the frosted sleeve 202 is fixedly connected to the pushing rod 203 and is located on the outer side wall of the pushing rod 203. The cooperation between the pushing rod 203 and the frosted sleeve 202 makes it easier for the staff to move the gear frame body 101, which can effectively improve the practicality of the gear frame body 101.
[0034] When using the gear heat treatment preparation table of the present invention, the push rod 203 and the frosting sleeve 202 cooperate to facilitate the staff to move the gear frame body 101, which can effectively improve the practicality of the gear frame body 101, and the device has a simple structure and is easy to learn and operate.
[0035] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. A gear heat treatment preparation table, characterized in that: It comprises a gear frame body and a lifting assembly, wherein the lifting assembly is arranged on the inner side wall of the gear frame body; The lifting assembly includes a top plate, a rack column, an active gear, a driving motor, a fixed seat, an electric telescopic rod, a support plate, a first grinding plate and a support block. The top plate is slidably connected to the gear frame body and is located on the inner side wall of the gear frame body. The support block is fixedly connected to the gear frame body and is located on the inner side wall of the gear frame body, and the support block is in contact with the top plate. The fixed seat is fixedly connected to the top plate and is located below the top plate. The rack column is fixedly connected to the fixed seat and is located below the fixed seat. The gear frame body has a sliding hole, and the sliding hole is aligned with the gear The bar column slides together, the support plate is fixedly connected to the gear frame body and is located on the inner bottom wall of the gear frame body, the electric telescopic rod is fixedly connected to the support plate and is located on one side of the support plate, the first frosting plate is fixedly connected to the electric telescopic rod and is located at the output end of the electric telescopic rod, and the first frosting plate is adapted to the rack column, the drive motor is fixedly connected to the gear frame body and is located on the inner bottom wall of the gear frame body, the active tooth is fixedly connected to the drive motor and is located at the output end of the drive motor, and the active tooth is engaged with the rack column.
2. The gear heat treatment preparation platform according to claim 1, characterized in that: The lifting assembly also includes a control panel and a battery. The battery is fixedly connected to the gear frame body and located on the outer side wall of the gear frame body. The battery is electrically connected to the drive motor and the electric telescopic rod. The control panel is fixedly connected to the gear frame body and located on the outer side wall of the gear frame body. The control panel is electrically connected to the battery, the drive motor and the electric telescopic rod.
3. The gear heat treatment preparation platform according to claim 2, characterized in that: The gear heat treatment preparation platform further includes a moving component, and the moving component is arranged below the gear frame body.
4. The gear heat treatment preparation platform according to claim 3, characterized in that: The moving assembly includes a universal wheel, a second frosting plate, a mounting frame and a cylinder. The mounting frame is fixedly connected to the gear frame body and is located below the gear frame body. The cylinder is fixedly connected to the mounting frame and is located on the inner top wall of the mounting frame. The cylinder is electrically connected to the control panel. The second frosting plate is fixedly connected to the cylinder and is located at the output end of the cylinder. The universal wheel is rotatably connected to the gear frame body and is located at the bottom of the gear frame body.
5. The gear heat treatment preparation platform according to claim 4, characterized in that: The gear heat treatment preparation table further includes an auxiliary component, which is arranged on one side of the gear frame body.
6. The gear heat treatment preparation platform according to claim 5, characterized in that: The auxiliary component includes a frosting sleeve and a push rod, the push rod is fixedly connected to the gear frame body and is located on one side of the gear frame body, and the frosting sleeve is fixedly connected to the push rod and is located on the outer side wall of the push rod.