Mechanical block making device for gel
The cutter assembly and scraper plate design of the mechanical gel block making device solves the problem of gel overflow during the gel forming process, and achieves efficient gel block forming and stripping.
Patent Information
- Application Number
- CN202422865592.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In the gel forming process of traditional gel boxes, the gel easily flows to the periphery and bottom of the grid, resulting in waste, inconvenience in removing the material, and low block making efficiency.
A mechanical gel block making device is used, which includes a base plate, a bracket, a cutter assembly and a drive assembly. The solid gel is cut into blocks in the horizontal and vertical directions through the lifting movement of the cutter assembly, and the gel blocks are automatically dropped back into the box by a scraper to avoid overflow.
The convenient removal of gel is achieved, gel waste is avoided, and block making efficiency is improved.
Smart Images
Figure CN223354342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gel processing, in particular to a mechanical block making device for gel. Background Art
[0002] When producing gel, liquid gel needs to be solidified into solid gel and formed into blocks.
[0003] Traditionally, a grid is provided in a gel box. Liquid gel is directly poured into the gel box to solidify, and then the formed solid gel is taken out of the gel box. In order to be able to remove the gel block from the grid, some gel boxes and grids are designed to be detachable. However, the liquid gel easily flows to the periphery and bottom of the grid, resulting in gel waste. It is still inconvenient to remove the material, and the overall block making efficiency is low. Utility Model Content
[0004] In order to solve the above technical problems, the present application provides a mechanical block-making device for gel.
[0005] The present application provides a mechanical block making device for gel using the following technical solution:
[0006] A mechanical block-making device for gel, comprising a base plate, a box body placed on the top surface of the base plate, a solid gel disposed in the box body, and a bracket disposed on the top surface of the base plate. The bracket is in a 7-shape, with a vertical portion of the bracket fixed to the base plate, and a cutter assembly is disposed on a horizontal portion of the bracket for lifting and lowering. The cutter assembly comprises a mounting plate and a blade, wherein a plurality of blades are spaced apart along the length direction of the mounting plate. The cutter assembly is lowered until the blade is inserted into the box body, and is raised until the blade is located outside the box body.
[0007] A driving assembly for driving the cutter assembly to move up and down is arranged on the horizontal part of the bracket.
[0008] Preferably, the driving assembly includes a lifting rod, a telescopic spring, and a driving rod, wherein the lifting rod is lifted and arranged on the horizontal portion of the bracket, the bottom end of the lifting rod passes through the horizontal portion of the bracket and is slidably connected to the bracket, and the bottom end of the lifting rod is fixed to the mounting plate;
[0009] The telescopic spring is sleeved on the lifting rod, a limit nut is provided on the top of the lifting rod, the top end of the telescopic spring abuts against the bottom surface of the limit nut, a collar is embedded in the horizontal part of the bracket, the collar is fixedly connected to the bracket, the lifting rod is slidably connected to the collar, the bottom end of the telescopic spring abuts against the top surface of the collar, and the telescopic spring applies a force to the limit nut to make the limit nut move upward;
[0010] A connecting plate is vertically fixed to the top surface of the horizontal part of the bracket, the height of the connecting plate is adapted to the height of the lifting rod, the driving rod is tilted, the lowest end of the driving rod is hinged to the connecting plate, and the top of the lifting rod abuts against the bottom surface of the driving rod.
[0011] Preferably, a limiting rod is also provided on the top surface of the horizontal part of the bracket, and the limiting rod penetrates into the horizontal part of the bracket and is threadedly connected to the horizontal part of the bracket. The limiting rod is located on the side of the lifting rod away from the connecting plate, and when the driving rod moves to abut against the top of the limiting rod, the driving rod stops moving.
[0012] Preferably, a limiting component for limiting the position of the box body is provided on the top surface of the bottom plate;
[0013] The limiting assembly includes a limiting plate, which is fixedly arranged on the top surface of the bottom plate. The limiting plates are located on both sides of the width direction of the bracket. The box body is located between the two limiting plates, and the outer side wall of the box body is in contact with the side of the two limiting plates close to each other.
[0014] Preferably, a mounting groove for installing the blade is provided on the bottom surface of the mounting plate, the mounting groove corresponds to the blade one-to-one, a fixing plate is provided in the mounting groove, the thickness of the fixing plate is greater than the thickness of the blade, one side of the fixing plate in the thickness direction is fixedly connected to one side in the width direction of the mounting groove, the other side of the fixing plate in the thickness direction is fixedly connected to one side in the thickness direction of the blade, and the other side of the blade in the thickness direction is fixedly connected to the other side in the width direction of the mounting groove.
[0015] Preferably, a scraper plate is provided on the top surface of the limiting plate, and a scraper groove is provided on the top surface of the scraper plate for the blade and the fixed plate to pass through, and the side of the blade facing away from the adjacent fixed plate is in contact with the inner wall of the scraper groove.
[0016] Preferably, the limiting assembly also includes a limiting protrusion, which is integrally formed at the bottom end of the vertical part of the bracket, and the outer wall of the box body abuts against the side of the limiting protrusion facing away from the bracket. When the box body abuts against the side of the limiting protrusion facing away from the bracket, the blade and the adjacent fixed plate are aligned with the corresponding scraper groove.
[0017] In summary, this application has the following beneficial technical effects:
[0018] When the cutter assembly needs to be cut, the box body is placed under the cutting blade assembly along the limiting plate, and then the end of the driving rod away from the connecting plate is pressed downward, the telescopic spring is compressed, and the lifting rod is pushed downward. When the lifting rod is lowered, the cutting blade assembly is driven to fall until the blade is inserted into the box body, and the downward pressure is stopped when the driving rod abuts against the top of the limiting rod. The cutting blade assembly cuts the solid gel twice in the horizontal and vertical directions and cuts it into square blocks, and then drives the cutting blade assembly to reset, and then drives the cutting blade assembly to reset, and lifts the end of the driving rod away from the connecting plate upward, and the telescopic spring pushes the lifting rod upward to reset to restore the original state. When the lifting rod rises, it drives the cutting blade assembly to rise until the blade is outside the box body. When the cutting blade assembly rises, the blade and the fixed plate pass through the scraper groove, and the gel block is blocked by the scraper plate, and the gel block automatically falls into the box body, which is convenient for removing the material, avoids the gel overflowing to the periphery of the grid and the bottom of the grid to cause gel waste, and the overall block making efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a mechanical block-making device for gel in an embodiment of the present application.
[0020] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the mechanical block-making device for gel in the embodiment of the present application.
[0021] Figure 3 It is a structural schematic diagram used to show the situation in which part of the box body is pulled out of the scraper plate in an embodiment of the present application.
[0022] Figure 4 It is used to show the Figure 2 Enlarged schematic diagram of point A in the middle.
[0023] Figure 5 This is used to demonstrate the Figure 3 Enlarged schematic diagram of point B in the middle.
[0024] Explanation of the accompanying drawings: 1. Base plate; 2. Box body; 3. Bracket; 31. Ring; 32. Connecting plate; 4. Cutter assembly; 41. Mounting plate; 411. Mounting groove; 412. Fixing plate; 413. Weight reduction groove; 42. Blade; 43. Connecting seat; 5. Driving assembly; 51. Lifting rod; 511. Limiting nut; 52. Telescopic spring; 53. Driving rod; 54. Limiting rod; 6. Limiting assembly; 61. Limiting plate; 62. Limiting protrusion; 7. Scraper plate; 71. Scraper groove. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-5 This application is described in further detail.
[0026] The embodiment of the present application discloses a mechanical block-making device for gel.
[0027] Reference Figure 1-5 The mechanical block making device for gel comprises a bottom plate 1, a box body 2 is placed on the top surface of the bottom plate 1, and a solid gel is arranged in the box body 2, and the box body 2 is square.
[0028] A bracket 3 is also provided on the top surface of the base plate 1. The bracket 3 is in a 7-shape. The vertical part of the bracket 3 is fixed to the base plate 1. A cutter assembly 4 is provided on the horizontal part of the bracket 3 for lifting. The cutter assembly 4 includes a mounting plate 41 and a blade 42. The mounting plate 41 is square. Multiple blades 42 are arranged at intervals along the direction of any side length of the mounting plate 41. The cutter assembly 4 descends until the blade 42 is inserted into the box body 2, and the cutter assembly 4 rises until the blade 42 is located outside the box body 2.
[0029] The cutter assembly 4 cuts the solid gel twice in the horizontal and vertical directions and then cuts it into square blocks. The gel blocks automatically fall into the box body 2, which is convenient for removing the material and avoids the gel overflowing to the periphery and bottom of the grid to cause gel waste, and the overall block making efficiency is high.
[0030] A drive assembly 5 for driving the cutter assembly 4 to rise and fall is provided on the horizontal portion of the bracket 3. The drive assembly 5 includes a lifting rod 51, a telescopic spring 52, and a drive rod 53. The lifting rod 51 is lifted and disposed on the horizontal portion of the bracket 3. The bottom end of the lifting rod 51 passes through the horizontal portion of the bracket 3 and is slidably connected to the bracket 3. The bottom end of the lifting rod 51 is fixed to the mounting plate 41 via a connecting seat 43. The connecting seat 43 is fixedly connected to the top surface of the mounting plate 41. The connecting seat 43 is tubular and has an L-shaped cross-section. The bottom end of the lifting rod 51 penetrates the connecting seat 43 and is threadedly connected to the connecting seat 43, thereby securing the lifting rod 51 to the mounting plate 41.
[0031] The telescopic spring 52 is sleeved on the lifting rod 51, and a limiting nut 511 is provided on the top of the lifting rod 51. The top of the telescopic spring 52 abuts against the bottom surface of the limiting nut 511. A ring 31 is embedded in the horizontal part of the bracket 3. The ring 31 is fixedly connected to the bracket 3. The lifting rod 51 is slidably connected to the ring 31. The bottom end of the telescopic spring 52 abuts against the top surface of the ring 31. The telescopic spring 52 applies a force to the limiting nut 511 to make the limiting nut 511 move upward.
[0032] A connecting plate 32 is vertically fixed to the top surface of the horizontal part of the bracket 3. The height of the connecting plate 32 is adapted to the height of the lifting rod 51. The driving rod 53 is set at an angle. The lowest end of the driving rod 53 is hinged to the connecting plate 32, and the top of the lifting rod 51 is in contact with the bottom surface of the driving rod 53.
[0033] When the driving blade 42 is lowered, the end of the driving rod 53 away from the connecting plate 32 is pressed downward, the telescopic spring 52 is compressed, and the lifting rod 51 is pushed downward. When the lifting rod 51 is lowered, the cutter assembly 4 is driven to descend until the blade 42 is inserted into the box body 2;
[0034] When the blade 42 is driven to reset, the end of the driving rod 53 away from the connecting plate 32 is lifted upward, and the telescopic spring 52 pushes the lifting rod 51 upward to reset to restore the original state. When the lifting rod 51 rises, the cutter assembly 4 is driven to rise until the blade 42 is located outside the box body 2.
[0035] A limit rod 54 is also provided on the top surface of the horizontal portion of the bracket 3. The limit rod 54 penetrates the horizontal portion of the bracket 3 and is threadedly connected thereto. The height of the limit rod 54 can be adjusted as needed by rotating the limit rod 54. The limit rod 54 is located on the side of the lifting rod 51 away from the connecting plate 32. When the driving rod 53 moves to abut the top of the limit rod 54, the driving rod 53 stops moving, preventing the driving rod 53 from being over-pressed.
[0036] A limiting component 6 for limiting the position of the box body 2 is provided on the top surface of the bottom plate 1 .
[0037] The limiting assembly 6 includes a limiting plate 61, which is fixedly arranged on the top surface of the base plate 1. The limiting plates 61 are located on both sides of the width direction of the bracket 3. The box body 2 is located between the two limiting plates 61. The outer wall of the box body 2 is in contact with the side of the two limiting plates 61 that is close to each other. The limiting plates 61 provide guidance for the box body 2 to be placed in the base plate 1.
[0038] The bottom surface of the mounting plate 41 is provided with a mounting groove 411 for mounting the blade 42. The mounting groove 411 corresponds to the blade 42 one-to-one. A fixing plate 412 is disposed within the mounting groove 411. The fixing plate 412 is thicker than the blade 42. One side of the fixing plate 412 in the thickness direction is fixedly connected to one side of the mounting groove 411 in the width direction. The other side of the fixing plate 412 in the thickness direction is fixedly connected to one side of the blade 42 in the thickness direction. The other side of the blade 42 in the thickness direction is fixedly connected to the other side of the mounting groove 411 in the width direction. Since the blade 42 is relatively thin and long, fixing the blade 42 with the fixing plate 412 not only improves the stability of the blade 42 but also provides protection for the blade 42.
[0039] The bottom surface of the mounting plate 41 is further provided with a weight-reducing groove 413 , which passes through both side walls of the mounting plate. The weight-reducing groove 413 is located at the two extreme sides of the mounting plate 41 to reduce the weight of the mounting plate 41 .
[0040] A scraper plate 7 is mounted on the top surface of the limiting plate 61. This scraper plate 7 defines a scraper slot 71 through which the blade 42 and the fixing plate 412 pass. The side of the blade 42 facing away from the adjacent fixing plate 412 abuts against the inner wall of the scraper slot 71. As the cutter assembly 4 ascends, the blade 42 and the fixing plate 412 pass through the scraper slot 71. The gel blocks are blocked by the scraper plate 7 and fall back into the box body 2, preventing them from being carried out of the box body 2 by the blade 42.
[0041] The limiting assembly 6 also includes a limiting protrusion 62, which is integrally formed at the bottom end of the vertical part of the bracket 3. The outer wall of the box body 2 abuts against the side of the limiting protrusion 62 facing away from the bracket 3. When the box body 2 abuts against the side of the limiting protrusion 62 facing away from the bracket 3, the blade 42 and the adjacent fixed plate 412 are aligned with the corresponding scraper groove 71, thereby facilitating the movement of the box body 2 to the specified position.
[0042] The implementation principle of a mechanical block-making device for gel in the embodiment of the present application is as follows:
[0043] When the cutting blade 42 is cut into pieces, the cutting blade 42 is cut into two pieces by the guide rail 51 and the guide rail 52 is moved downwards to the left of the cutting blade 42.
[0044] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A mechanical block-making device for gel, characterized in that: The invention comprises a bottom plate (1), a box body (2) is placed on the top surface of the bottom plate (1), a solid gel is arranged in the box body (2), a bracket (3) is further arranged on the top surface of the bottom plate (1), the bracket (3) is in a 7-shape, the vertical portion of the bracket (3) is fixed to the bottom plate (1), a cutter assembly (4) is arranged on the horizontal portion of the bracket (3) for lifting, the cutter assembly (4) comprises a mounting plate (41) and a blade (42), a plurality of blades (42) are arranged at intervals along the length direction of the mounting plate (41), the cutter assembly (4) is lowered until the blade (42) is inserted into the box body (2), and the cutter assembly (4) is raised until the blade (42) is located outside the box body (2); A driving assembly (5) for driving the cutter assembly (4) to move up and down is provided on the horizontal portion of the bracket (3).
2. The mechanical block-making device for gel according to claim 1, characterized in that: The driving assembly (5) comprises a lifting rod (51), a telescopic spring (52), and a driving rod (53); the lifting rod (51) is lifted and arranged on the horizontal portion of the bracket (3); the bottom end of the lifting rod (51) passes through the horizontal portion of the bracket (3) and is slidably connected to the bracket (3); the bottom end of the lifting rod (51) is fixed to the mounting plate (41); The telescopic spring (52) is sleeved on the lifting rod (51), and a limiting nut (511) is provided on the top of the lifting rod (51). The top of the telescopic spring (52) abuts against the bottom surface of the limiting nut (511). A collar (31) is embedded in the horizontal portion of the bracket (3), and the collar (31) is fixedly connected to the bracket (3). The lifting rod (51) is slidably connected to the collar (31). The bottom end of the telescopic spring (52) abuts against the top surface of the collar (31). The telescopic spring (52) applies a force to the limiting nut (511) to make the limiting nut (511) move upward. A connecting plate (32) is vertically fixed to the top surface of the horizontal portion of the bracket (3), the height of the connecting plate (32) is adapted to the height of the lifting rod (51), the driving rod (53) is tilted, the lowest end of the driving rod (53) is hinged to the connecting plate (32), and the top of the lifting rod (51) is in contact with the bottom surface of the driving rod (53).
3. The mechanical block-making device for gel according to claim 2, characterized in that: A limit rod (54) is further provided on the top surface of the horizontal portion of the bracket (3). The limit rod (54) penetrates the horizontal portion of the bracket (3) and is threadedly connected to the horizontal portion of the bracket (3). The limit rod (54) is located on a side of the lifting rod (51) away from the connecting plate (32). When the driving rod (53) moves to abut against the top of the limit rod (54), the driving rod (53) stops moving.
4. The mechanical block-making device for gel according to claim 1, characterized in that: A limiting component (6) for limiting the position of the box body (2) is provided on the top surface of the bottom plate (1); The limiting assembly (6) comprises a limiting plate (61), the limiting plate (61) being fixedly arranged on the top surface of the bottom plate (1), the limiting plates (61) being located on both sides of the width direction of the bracket (3), the box body (2) being located between the two limiting plates (61), and the outer side wall of the box body (2) being in contact with the sides of the two limiting plates (61) that are close to each other.
5. The mechanical block-making device for gel according to claim 4, characterized in that: The bottom surface of the mounting plate (41) is provided with a mounting groove (411) for mounting the blade (42), the mounting groove (411) corresponds to the blade (42) one by one, a fixing plate (412) is provided in the mounting groove (411), the thickness of the fixing plate (412) is greater than the thickness of the blade (42), one side of the fixing plate (412) in the thickness direction is fixedly connected to one side of the mounting groove (411) in the width direction, the other side of the fixing plate (412) in the thickness direction is fixedly connected to one side of the blade (42) in the thickness direction, and the other side of the blade (42) in the thickness direction is fixedly connected to the other side of the mounting groove (411) in the width direction.
6. The mechanical block-making device for gel according to claim 5, characterized in that: A scraper plate (7) is provided on the top surface of the limiting plate (61), and a scraper groove (71) for the blade (42) and the fixed plate (412) to pass through is provided on the top surface of the scraper plate (7), and a side of the blade (42) facing away from the adjacent fixed plate (412) is in contact with the inner wall of the scraper groove (71).
7. The mechanical block-making device for gel according to claim 6, characterized in that: The limiting assembly (6) further comprises a limiting protrusion (62), which is integrally formed at the bottom end of the vertical portion of the bracket (3), and the outer wall of the box body (2) abuts against the side of the limiting protrusion (62) facing away from the bracket (3). When the box body (2) abuts against the side of the limiting protrusion (62) facing away from the bracket (3), the blade (42) and the adjacent fixing plate (412) are aligned with the corresponding scraper groove (71).