Efficient processing equipment for fiber reinforced polystyrene foam board

By designing the automated coordination of the pushing component, cutting component, and limiting component, the problems of manual removal and loose fixation of waste materials in the foam board cutting equipment are solved, and efficient automated processing of foam boards is achieved.

CN223354369UActive Publication Date: 2025-09-19LIANYUNGANG TONGXIN FOAM NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422732208.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-19
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing foam board cutting equipment requires manual removal of waste materials after cutting, which is cumbersome to operate and cannot effectively fix the foam board, resulting in low processing efficiency.

Method used

An efficient processing equipment for fiber-reinforced polystyrene foam boards was designed, which includes a pushing component, a cutting component and a limiting component. Through the cooperation of the pushing component and the limiting component, automatic waste separation and foam board fixation are achieved. The height is adjusted by combining the lifting component to improve processing efficiency.

Benefits of technology

It realizes the automatic cutting of foam boards and the automatic separation of waste materials, improves processing efficiency, simplifies the operation process, and enhances the automation level of the equipment.

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Abstract

The utility model discloses efficient processing equipment for a fiber reinforced polystyrene foam board, and relates to the technical field of foam board processing. The cutting device comprises a workbench, a support is fixedly connected to the top of the workbench, a pushing assembly is slidably connected to the top of the workbench, a cutting assembly is fixedly installed on the outer surface of the support, a baffle is rotatably connected to the outer surface of the support, and a limiting assembly is slidably connected to the interior of the workbench. The material pushing assembly is connected with the limiting assembly, the material pushing assembly makes contact with the limiting assembly in the moving process, the limiting assembly is extruded by the material pushing assembly, the limiting assembly moves downwards and retracts into the workbench, at the moment, the limiting assembly is separated from the baffle, and limiting and fixing of the baffle are relieved; the material pushing assembly pushes the waste materials to move to eject the baffle open until the waste materials are separated from the workbench, the workbench does not support the waste materials any more, and the waste materials fall to the right side of the workbench under the action of gravity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of foam board processing, and in particular relates to a high-efficiency processing device for fiber-reinforced polystyrene foam boards. Background Art

[0002] Polystyrene is a thermoplastic resin. Polystyrene foam board, also known as foam board or EPS board, is a white material made from expandable polystyrene beads containing a volatile liquid foaming agent. These beads are pre-expanded and matured by heating, then formed in a mold. They offer advantages such as light weight, heat and low-temperature resistance, thermal insulation, and ease of processing. They are widely used in insulation, packaging, refrigeration, and daily necessities. Reinforcement fibers are incorporated into the polystyrene foam board in bundles to enhance its strength.

[0003] Chinese patent CN219485831U discloses an adjustable foam board processing device, which relates to the technical field of foam board cutting equipment. The device comprises: a base, a vertical plate is provided on one side of the base, and a slide is symmetrically provided along the length direction of the base, and a horizontal push piece is provided at the right end of the slide; a side push piece, the side push pieces are provided in two groups and are respectively located on both sides of the slide; a cutting piece, the cutting piece is symmetrically arranged in two groups, upper and lower, and is respectively connected to the base and the vertical plate, a cutting wire is provided between the two cutting pieces, and the displacement of the cutting wire can be pushed to adjust.

[0004] At present, foam boards are usually rectangular raw materials, and workers use cutting knives and other tools to process the foam boards into circles, which has a slow processing efficiency. Although the efficiency is improved by using a foam board cutting machine for processing, it is impossible to clamp and fix the foam board. In the above document, the cutting wire is driven by the cutting piece to rotate to complete the processing of the foam board. Compared with traditional cutting equipment, the operation is simple, but the cutting waste generated after the cutting is completed needs to be manually removed by the staff, which is more troublesome.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related art, the utility model proposes a fiber reinforced polystyrene foam board high-efficiency processing equipment to overcome the above technical problems existing in the existing related art.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The utility model is a high-efficiency processing equipment for fiber-reinforced polystyrene foam boards, comprising a workbench, the top of the workbench is fixedly connected to a bracket, the top of the workbench is slidably connected to a pushing assembly, the outer surface of the bracket is fixedly installed with a cutting assembly, the outer surface of the bracket is rotatably connected to a baffle, the interior of the workbench is slidably connected to a limiting assembly, the pushing assembly is used to push the foam board to move on the workbench, the cutting assembly is used to cut the foam board, and the limiting assembly is used to limit and fix the baffle.

[0009] Furthermore, the pushing assembly includes a fixed plate, the outer surface of the fixed plate is fixedly connected to an electric push rod, the movable end of the electric push rod is fixedly connected to a mounting plate, the side of the mounting plate is fixedly connected to a pushing plate, the bottom of the mounting plate is respectively fixedly connected to a slider and a pressure block, the bottom of the slider is slidably connected to a slide rail, and the slide rail and the fixed plate are both fixedly connected to the top of the workbench.

[0010] Furthermore, the cutting assembly includes a motor, which is fixedly connected to the top of the bracket, and a connecting plate is fixedly connected to the output shaft of the motor, and the outer surface of the connecting plate is fixedly connected to a sliding plate, and the outer surface of the connecting plate is fixedly connected to a limiting block, and the outer surface of the sliding plate is threadedly connected to a first knob bolt, and the outer surface of the workbench is provided with an annular groove, and the inner part of the annular groove is slidably connected to a rotating seat, and the inner part of the rotating seat is slidably connected to a sliding seat, a cutting wire is fixedly installed between the sliding plate and the sliding seat, and the outer surface of the rotating seat is threadedly connected to a second knob bolt.

[0011] Furthermore, the limit assembly includes a trigger block, the outer surface of the trigger block is fixedly connected to a connecting rod, the outer surface of the connecting rod is fixedly connected to a limit rod, the bottom of the trigger block and the connecting rod are fixedly connected to a spring, the spring is fixedly connected to the inside of the workbench, and the trigger block, connecting rod and limit rod are all slidably connected to the workbench.

[0012] Furthermore, a lifting assembly is fixedly connected to the bottom of the workbench, and the lifting assembly is used to adjust the height of the workbench.

[0013] Furthermore, the lifting assembly includes a fixed frame, the outer surface of the fixed frame is rotatably connected to a worm, the outer surface of the worm is engaged with a worm wheel, the outer surface of the worm wheel is fixedly connected to a stud, the outer surface of the stud is threadedly connected to a first sliding column, the outer surface of the fixed frame is fixedly connected to a guide column, the outer surface of the guide column is slidably connected to a second sliding column, and the first sliding column and the second sliding column are both fixedly connected to the bottom of the workbench.

[0014] Furthermore, the end of the worm is fixedly connected to a handwheel.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model connects the pushing assembly and the limiting assembly. The pushing assembly contacts the limiting assembly during the movement, and the pushing assembly squeezes the limiting assembly, causing the limiting assembly to move downward and retract into the interior of the workbench. At this time, the limiting assembly is separated from the baffle, releasing the limiting fixation of the baffle. The pushing assembly pushes the waste to move and can push the baffle open, so that the waste is separated from the workbench. The workbench no longer supports the waste, and the waste falls to the right side of the workbench under the action of gravity.

[0017] 2. The utility model connects the bracket and the baffle, and the baffle is limited and fixed by the limit rod in the normal position. When the push plate pushes the foam board close to the bracket and the baffle, the baffle is limited by the limit rod. At this time, the baffle remains stationary. The push plate and the baffle cooperate with each other to align the foam board, which is more convenient to use.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the right side structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the left side structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the workbench of the utility model Figure 1 ;

[0023] Figure 4 For the utility model Figure 3 A schematic diagram of the structure at center A;

[0024] Figure 5 For the utility model Figure 3 A magnified schematic diagram of the structure at point B in the middle;

[0025] Figure 6 This is a schematic diagram of the cross-sectional structure of the workbench of the utility model Figure 2 ;

[0026] Figure 7 For the utility model Figure 6Enlarged schematic diagram of the structure at point C in the middle.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1. Workbench; 2. Bracket; 3. Pusher assembly; 301. Fixed plate; 302. Electric push rod; 303. Mounting plate; 304. Pusher plate; 305. Slider; 306. Slide rail; 307. Press block; 4. Cutting assembly; 401. Motor; 402. Connecting plate; 403. Sliding plate; 404. Limit block; 405. First knob bolt; 406. Ring groove; 407. Rotating seat; 408. Sliding seat; 409. Cutting wire; 410. Second knob bolt; 5. Baffle; 6. Limiter assembly; 601. Trigger block; 602. Connecting rod; 603. Limiter rod; 604. Spring; 7. Lifting assembly; 701. Fixed frame; 702. Worm; 703. Worm gear; 704. Stud; 705. First sliding column; 706. Guide column; 707. Second sliding column; 8. Handwheel DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.

[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] See also Figure 1-Figure 7 As shown, the utility model is a high-efficiency processing equipment for fiber-reinforced polystyrene foam boards, comprising a workbench 1, a bracket 2 fixedly connected to the top of the workbench 1, a pusher assembly 3 slidably connected to the top of the workbench 1, a cutting assembly 4 fixedly installed on the outer surface of the bracket 2, a baffle 5 rotatably connected to the outer surface of the bracket 2, a limiting assembly 6 slidably connected inside the workbench 1, the pushing assembly 3 is used to push the foam board to move on the workbench 1, the cutting assembly 4 is used to cut the foam board, and the limiting assembly 6 is used to limit and fix the baffle 5.

[0032] After placing the fiber-reinforced polystyrene foam board on the workbench 1, start the pushing assembly 3 to push the foam board to move on the workbench 1, so that the foam board moves to the bottom of the bracket 2, start the cutting assembly 4 on the bracket 2, and the cutting assembly 4 rotates to cut the foam board. The finished product after cutting falls under the workbench 1, and then the pushing assembly 3 pushes the waste material to move on the workbench 1 until the pushing assembly 3 contacts the limiting assembly 6, squeezing the limiting assembly 6 to move it downward to release the limiting fixation of the baffle 5. At this time, the pushing assembly 3 pushes the waste material to push open the baffle 5, so that the waste material falls from the back of the bracket 2.

[0033] The utility model connects the pushing assembly 3 and the limiting assembly 6. The pushing assembly 3 contacts the limiting assembly 6 during the movement. The pushing assembly 3 squeezes the limiting assembly 6, causing the limiting assembly 6 to move downward and retract into the interior of the workbench 1. At this time, the limiting assembly 6 is separated from the baffle 5, releasing the limiting fixation of the baffle 5. The pushing assembly 3 pushes the waste to move and can push the baffle 5 open, until the waste is separated from the workbench 1. The workbench no longer supports the waste, and the waste falls to the right side of the workbench 1 under the action of gravity.

[0034] In one embodiment, for the above-mentioned pushing assembly 3, the pushing assembly 3 includes a fixed plate 301, the outer surface of the fixed plate 301 is fixedly connected to the electric push rod 302, the movable end of the electric push rod 302 is fixedly connected to the mounting plate 303, the side of the mounting plate 303 is fixedly connected to the pushing plate 304, the bottom of the mounting plate 303 is respectively fixedly connected to the slider 305 and the pressure block 307, the bottom of the slider 305 is slidably connected to the slide rail 306, and the slide rail 306 and the fixed plate 301 are both fixedly connected to the top of the workbench 1.

[0035] Place the fiber reinforced polystyrene foam board on the workbench 1, start the electric push rod 302 on the workbench 1, the electric push rod 302 pushes the mounting plate 303 to move, the mounting plate 303 drives the push plate 304 and the slider 305 to move, the slider 305 slides along the slide rail 306, and the push plate 304 pushes the foam board to move.

[0036] In one embodiment, for the above-mentioned cutting assembly 4, the cutting assembly 4 includes a motor 401, the motor 401 is fixedly connected to the top of the bracket 2, the output shaft of the motor 401 is fixedly connected to a connecting plate 402, the outer surface of the connecting plate 402 is fixedly connected to a sliding plate 403, the outer surface of the connecting plate 402 is fixedly connected to a limiting block 404, the outer surface of the sliding plate 403 is threadedly connected to a first knob bolt 405, the outer surface of the workbench 1 is provided with an annular groove 406, the inner part of the annular groove 406 is slidingly connected to a rotating seat 407, the inner part of the rotating seat 407 is slidingly connected to a sliding seat 408, a cutting wire 409 is fixedly installed between the sliding plate 403 and the sliding seat 408, and the outer surface of the rotating seat 407 is threadedly connected to a second knob bolt 410.

[0037] After the pushing plate 304 pushes the foam board to the bracket 2, the motor 401 on the bracket 2 is started, and the output shaft of the motor 401 drives the connecting plate 402 to rotate, and the connecting plate 402 drives the sliding plate 403 and the cutting wire 409 to rotate, so that the cutting wire 409 cuts the foam board. When the cutting radius needs to be adjusted, the first knob bolt 405 and the second knob bolt 410 are rotated to release the limit fixation of the sliding plate 403 and the sliding seat 408 respectively, and the sliding plate 403 and the sliding seat 408 are pulled to drive the cutting wire 409 to move, and the distance between the cutting wire 409 and the output shaft of the motor 401 is changed, so that the cutting radius can be changed accordingly.

[0038] In one embodiment, for the above-mentioned limit assembly 6, the limit assembly 6 includes a trigger block 601, the outer surface of the trigger block 601 is fixedly connected to a connecting rod 602, the outer surface of the connecting rod 602 is fixedly connected to a limit rod 603, the bottom of the trigger block 601 and the connecting rod 602 are fixedly connected to a spring 604, the spring 604 is fixedly connected to the inside of the workbench 1, and the trigger block 601, the connecting rod 602 and the limit rod 603 are all slidably connected to the workbench 1.

[0039] In one embodiment, for the above-mentioned workbench 1 , a lifting assembly 7 is fixedly connected to the bottom of the workbench 1 , and the lifting assembly 7 is used to adjust the height of the workbench 1 .

[0040] In one embodiment, for the above-mentioned lifting assembly 7, the lifting assembly 7 includes a fixed frame 701, the outer surface of the fixed frame 701 is rotatably connected to a worm 702, the outer surface of the worm 702 is meshed with a worm wheel 703, the outer surface of the worm wheel 703 is fixedly connected to a stud 704, the outer surface of the stud 704 is threadedly connected to a first sliding column 705, the outer surface of the fixed frame 701 is fixedly connected to a guide column 706, the outer surface of the guide column 706 is slidably connected to a second sliding column 707, and the first sliding column 705 and the second sliding column 707 are both fixedly connected to the bottom of the workbench 1.

[0041] The worm 702 is rotated, and the worm 702 drives the worm wheel 703 to rotate, and the worm wheel 703 drives the stud 704 to rotate. The rotation tendency of the first sliding column 705 and the workbench 1 is blocked by the second sliding column 707 and the guide column 706. At this time, the stud 704 drives the first sliding column 705 to drive the workbench 1 to move up and down.

[0042] In one embodiment, for the worm 702 , the end of the worm 702 is fixedly connected to a handwheel 8 .

[0043] The outer surface of the hand wheel 8 is covered with a rubber layer for increasing friction. The setting of the hand wheel 8 is convenient for the staff to push the worm 702 to rotate.

[0044] After the cam 5 is in the working state, the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state, and the cam 5 is in the working state,

[0045] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0046] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fiber reinforced polystyrene foam board high efficiency processing equipment, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a bracket (2), the top of the workbench (1) is slidably connected to a pusher assembly (3), the outer surface of the bracket (2) is fixedly mounted with a cutting assembly (4), the outer surface of the bracket (2) is rotatably connected to a baffle (5), the interior of the workbench (1) is slidably connected to a limiting assembly (6), the pusher assembly (3) is used to push the foam board to move on the workbench (1), the cutting assembly (4) is used to cut the foam board, and the limiting assembly (6) is used to limit and fix the baffle (5).

2. The fiber reinforced polystyrene foam board high-efficiency processing equipment according to claim 1, characterized in that: The pusher assembly (3) comprises a fixed plate (301), the outer surface of the fixed plate (301) is fixedly connected to an electric push rod (302), the movable end of the electric push rod (302) is fixedly connected to a mounting plate (303), the side of the mounting plate (303) is fixedly connected to a pusher plate (304), the bottom of the mounting plate (303) is fixedly connected to a slider (305) and a pressure block (307), the bottom of the slider (305) is slidably connected to a slide rail (306), and the slide rail (306) and the fixed plate (301) are both fixedly connected to the top of the workbench (1).

3. The high-efficiency processing equipment for fiber-reinforced polystyrene foam boards according to claim 2, characterized in that: The cutting assembly (4) comprises a motor (401), wherein the motor (401) is fixedly connected to the top of the bracket (2), a connecting plate (402) is fixedly connected to the output shaft of the motor (401), a sliding plate (403) is fixedly connected to the outer surface of the connecting plate (402), a limiting block (404) is fixedly connected to the outer surface of the connecting plate (402), a first knob bolt (405) is threadedly connected to the outer surface of the sliding plate (403), an annular groove (406) is provided on the outer surface of the workbench (1), a rotating seat (407) is slidably connected inside the annular groove (406), a sliding seat (408) is slidably connected inside the rotating seat (407), a cutting wire (409) is fixedly installed between the sliding plate (403) and the sliding seat (408), and a second knob bolt (410) is threadedly connected to the outer surface of the rotating seat (407).

4. The high-efficiency processing equipment for fiber-reinforced polystyrene foam boards according to claim 3, characterized in that: The limiting assembly (6) comprises a trigger block (601), the outer surface of the trigger block (601) is fixedly connected to a connecting rod (602), the outer surface of the connecting rod (602) is fixedly connected to a limiting rod (603), the bottoms of the trigger block (601) and the connecting rod (602) are fixedly connected to a spring (604), the spring (604) is fixedly connected to the inside of the workbench (1), and the trigger block (601), the connecting rod (602) and the limiting rod (603) are all slidably connected to the workbench (1).

5. The high-efficiency processing equipment for fiber-reinforced polystyrene foam boards according to claim 4, characterized in that: A lifting assembly (7) is fixedly connected to the bottom of the workbench (1), and the lifting assembly (7) is used to adjust the height of the workbench (1).

6. The fiber reinforced polystyrene foam board high-efficiency processing equipment according to claim 5, characterized in that: The lifting assembly (7) includes a fixed frame (701), the outer surface of the fixed frame (701) is rotatably connected to a worm (702), the outer surface of the worm (702) is meshed with a worm wheel (703), the outer surface of the worm wheel (703) is fixedly connected to a stud (704), the outer surface of the stud (704) is threadedly connected to a first sliding column (705), the outer surface of the fixed frame (701) is fixedly connected to a guide column (706), the outer surface of the guide column (706) is slidably connected to a second sliding column (707), and the first sliding column (705) and the second sliding column (707) are both fixedly connected to the bottom of the workbench (1).

7. The high-efficiency processing equipment for fiber-reinforced polystyrene foam boards according to claim 6, characterized in that: The end of the worm (702) is fixedly connected to a hand wheel (8).

Citation Information

Patent Citations

  • Adjustable machining device for foam board

    CN219485831U