Quartz stone plate compression molding mechanism with vacuumizing function
By introducing the vacuum function into the pressing and forming mechanism of the quartz slab press, the problem of low efficiency of the traditional mechanism is solved and a more efficient pressing and forming process is achieved.
Patent Information
- Application Number
- CN202422211034.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The pressing and forming mechanism of traditional quartz slab presses lacks a vacuum function, resulting in low working efficiency.
A pressing and forming mechanism with a vacuum pumping function is designed. By setting a vacuum pumping structure at the side bottom of the frame, a vacuum pump and an air pump are used to perform vacuum and air inflation operations in the closed chamber between the pressure head and the bottom of the frame, thereby reducing downward resistance and improving work efficiency.
The vacuum function reduces the downward resistance of the pressure head and improves the working efficiency of the quartz slab press.
Smart Images

Figure CN223354507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a quartz slab press, in particular to a pressing and forming mechanism of the quartz slab press. Background Art
[0002] Quartz slab presses are all equipped with a pressing and forming mechanism for pressing the slab into shape. Traditional pressing and forming mechanisms do not have a vacuum function, which is not conducive to improving the working efficiency of the press. Utility Model Content
[0003] The utility model aims to provide a pressing and forming mechanism with a vacuum pumping function.
[0004] The utility model adopts the following technical solutions:
[0005] A quartz stone slab pressing and forming mechanism with a vacuum pumping function comprises a horizontally arranged supporting plate, a frame movable up and down on the top of the supporting plate, a lifting cylinder arranged on the supporting plate for driving the frame to move vertically relative to the supporting plate, a pressure head movable up and down inside the frame, a separation cylinder arranged on the frame for driving the pressure head to move vertically inside the frame, and a conveyor belt for transporting the prefabricated quartz stone slabs to the space between the pressure head and the supporting plate; the frame is a top-opening rectangular frame, a closed chamber is separated between the pressure head and the inner bottom of the frame, two air holes connecting the closed chamber and the outside world are arranged near the bottom of the side wall of the frame, the outer opening of each air hole is connected to an air pipe, the outer end of each air pipe is provided with an air distribution box, and each air distribution box is provided with an air suction pipe for connecting to an air pump and an air filling pipe for connecting to an air filling pump.
[0006] As a preferred solution, the top surfaces of the four edges of the surrounding frame extend inwardly so that the top opening is smaller than the bottom opening.
[0007] As a preferred solution, the two air holes are arranged side by side transversely in the transverse middle portion of a long frame side of the surrounding frame.
[0008] As a preferred embodiment, the pressure head includes a rectangular pressure plate, an integrally formed top-opening rectangular groove centrally located on the top of the rectangular pressure plate, and a vibration device arranged in the rectangular groove. The rectangular groove is consistent with the length direction of the rectangular pressure plate but the length and width are smaller than the rectangular pressure plate, so that the periphery of the rectangular pressure plate is exposed outside the periphery of the rectangular groove; the pressure head is inside the frame so that the periphery of the rectangular pressure plate is in contact with the inner wall of the frame, and the periphery of the rectangular groove is in contact with the top wall of the frame.
[0009] As a preferred solution, the separation cylinder is uprightly fixed inside the long side of the frame and the piston rod moves through the long frame side to be exposed above the frame to support the support ears correspondingly set on the outer wall of the rectangular groove.
[0010] As a preferred solution, the support plate is a rectangular plate and its length and width are the same as the frame. The support plate is horizontally arranged directly below the frame in the same length direction as the frame and has vertical guide columns on its long sides. The vertical guide columns are movably inserted into the corresponding guide holes on the frame.
[0011] As a preferred solution, the lifting cylinder is uprightly arranged on the long side of the supporting plate and the piston rod is fixedly connected to the long frame side of the surrounding frame.
[0012] The utility model is provided with a vacuum structure at the side bottom of the frame, which can be used to inflate and vacuum the closed chamber between the pressure head and the bottom of the frame. After inflation, it can help the separation cylinder to lift the pressure head. After vacuuming, it can reduce the downward resistance of the pressure head and speed up the downward speed, thereby improving the working efficiency of the quartz slab press. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A longitudinal sectional view of the overall structure of an embodiment of the present utility model;
[0014] Figure 2 This is an external view of the overall structure of an embodiment of the present utility model;
[0015] Figure 3 for Figure 2 Enlarged view of the part within the dotted circle. DETAILED DESCRIPTION
[0016] The present invention will be described below with reference to the accompanying drawings and specific embodiments.
[0017] like Figure 1-3 The quartz stone slab pressing and forming mechanism with vacuum function shown in the figure includes a horizontally arranged supporting plate 10, a frame 20 that is movable up and down on the top of the supporting plate 10, a lifting cylinder 30 for driving the frame 20 to move vertically on the supporting plate 10, a pressing head 40 that is movable up and down inside the frame 20, a separation cylinder 50 for driving the pressing head 40 to move vertically in the frame 20, and a conveyor belt 60 for conveying the prefabricated quartz stone slabs between the pressing head 40 and the supporting plate 10.
[0018] The surrounding frame 20 is a rectangular frame with an open top, and the top surfaces of the surrounding frame edges extend inward so that the top opening is smaller than the frame cavity.
[0019] The pressure head 40 includes a rectangular pressing plate 41, an integrally formed top-opening rectangular groove 42 centered on the top of the rectangular pressing plate 41, and a vibration device 43 provided in the rectangular groove 42. The rectangular groove 42 is consistent with the length direction of the rectangular pressing plate 41 but is smaller in length and width than the rectangular pressing plate 41, so that the periphery of the rectangular pressing plate 41 is exposed outside the periphery of the rectangular groove 42; the pressure head 40 is inside the frame 20, the periphery of the rectangular pressing plate 41 is in contact with the inner wall of the frame 20, and the periphery of the rectangular groove 42 is in contact with the top wall of the frame 20, thereby connecting the pressure head 40 to the frame 20 for up and down movement, and separating a closed chamber 70 between the rectangular pressing plate 41 and the inner bottom of the frame 20.
[0020] The separation oil cylinder 50 is vertically arranged inside the long frame side of the frame 20 and the piston rod moves through the long frame side of the frame 20 and then emerges from the top of the frame 20 to support the support ears 44 correspondingly arranged on the outer wall of the rectangular groove 42.
[0021] The supporting plate 10 is a rectangular plate and its length and width are the same as those of the frame 20. The supporting plate 10 is horizontally arranged directly below the frame 20 in the same length direction as the frame 20, and a vertical guide column 11 is provided on its long side. The vertical guide column 11 is movably inserted into the corresponding guide hole on the frame 20, thereby connecting the frame 20 to the supporting plate 10 for up and down movement.
[0022] The lifting cylinder 30 is uprightly arranged on the long side of the supporting plate 10 and the piston rod is fixedly connected to the long frame side of the surrounding frame, thereby lifting the surrounding frame 20 and connecting it to the supporting plate.
[0023] When the conveyor belt 60 transports the prefabricated quartz stone slabs to between the frame 20 and the supporting plate 10, the lifting cylinder 30 will drive the frame 20 to slowly descend and press on the supporting plate 10 and the conveyor belt 60. In order to reduce the downward resistance of the pressure head 40, the air in the closed chamber 70 needs to be evacuated before the pressure head 40 descends so that the closed chamber 70 forms a vacuum chamber. To this end, two air holes 21 that are connected inside and outside to connect the closed chamber 70 with the outside are arranged side by side near the bottom of the horizontal middle of the side wall of a long frame side of the frame 20. The outer opening of each air hole 21 is connected to an air pipe 22, and the outer end of each air pipe 22 is provided with an air distribution box 23. Each air distribution box 23 is provided with an exhaust pipe 24 for connecting to an exhaust pump. After the quartz stone slab is pressed into shape, the pressure head 40 can be driven upward to separate from the bottom surface of the frame 20 by the separation cylinder 50. At this time, high-pressure gas can be injected into the closed chamber 70 through the air pump, and then the lifting cylinder 30 can be used to lift the frame 20 away from the support plate 10 and the conveyor belt 60. This can help the lifting cylinder 30 lift the pressure head 40. For this purpose, the Meige air distribution box 23 is also provided with an air pipe 25 for connecting to the air pump.
Claims
1. A quartz slab press-forming mechanism with a vacuum pumping function, comprising a horizontally arranged support plate, a vertically movable frame disposed on top of the support plate, a lifting cylinder disposed on the support plate for driving the frame to move vertically relative to the support plate, a pressing head disposed within the frame for vertical movement, a separation cylinder disposed on the frame for driving the pressing head to move vertically within the frame, and a conveyor belt for conveying prefabricated quartz slabs between the pressing head and the support plate; characterized in that: The frame is a top-open rectangular frame, with a closed chamber separated between the pressure head and the inner bottom of the frame. Two air holes connecting the closed chamber and the outside world are set near the bottom of the side wall of the frame. The outer opening of each air hole is connected to an air pipe, and the outer end of each air pipe is provided with an air distribution box. Each air distribution box is provided with an exhaust pipe for connecting to an exhaust pump and an inflation pipe for connecting to an inflation pump.
2. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 1, characterized in that: The top surfaces of the four edges of the surrounding frame are all extended inwards so that the top opening thereof is smaller than the bottom opening thereof.
3. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 2, characterized in that: The two air holes are arranged side by side in a horizontal direction at the horizontal middle part of a long frame side of the surrounding frame.
4. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 2, characterized in that: The pressure head includes a rectangular pressing plate, an integrally formed top-opening rectangular groove centrally located on the top of the rectangular pressing plate, and a vibration device arranged in the rectangular groove. The rectangular groove is consistent with the length direction of the rectangular pressing plate but the length and width are smaller than the rectangular pressing plate, so that the periphery of the rectangular pressing plate is exposed outside the periphery of the rectangular groove; the pressure head is inside the frame so that the periphery of the rectangular pressing plate is in contact with the inner wall of the frame, and the periphery of the rectangular groove is in contact with the top wall of the frame.
5. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 4, characterized in that: The separation oil cylinder is uprightly fixed inside the long side of the enclosure frame, and the piston rod is movable through the long frame side of the enclosure frame to be exposed above the enclosure frame for supporting the supporting ears correspondingly arranged on the outer wall of the rectangular groove.
6. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 4, characterized in that: The supporting plate is a rectangular plate with the same length and width as the frame. The supporting plate is horizontally arranged directly below the frame in the same length direction as the frame and has vertical guide columns on its long sides. The vertical guide columns are movably inserted into corresponding guide holes on the frame.
7. The quartz stone slab pressing and forming mechanism with vacuum function according to claim 4, characterized in that: The lifting oil cylinder is uprightly arranged on the long side of the supporting plate, and the piston rod is fixedly connected to the long frame side of the surrounding frame.