Auxiliary dust removal device for granulation of polyphenylene sulfide composite material

By designing an auxiliary dust removal device including a dust removal shell, a filter screen, a stirring assembly and a dust collector, the problem of difficult dust removal after granulation of polyphenylene sulfide composite materials is solved, efficient dust removal effect is achieved, and the working environment is improved.

CN223354656UActive Publication Date: 2025-09-19SHENZHEN YUTIAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422117665.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-19
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the prior art, dust on the surface of polyphenylene sulfide composite materials cannot be effectively removed after granulation, resulting in pollution of the working environment.

Method used

An auxiliary dust removal device was designed, consisting of a dust removal housing, a filter, a stirring assembly, and a vacuum cleaner. The stirring assembly and the vibration of the filter, combined with the vacuum cleaner's suction function, achieve efficient dust removal of polyphenylene sulfide composites.

Benefits of technology

It effectively removes dust from the surface of the polyphenylene sulfide composite material, improves the cleanliness of the working environment, and increases the dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary dust removal device for granulation of a polyphenylene sulfide composite material, which comprises a dust removal shell connected with a discharge pipeline of a granulator. A filter screen is slidably arranged in the dedusting shell, a spring is arranged at the bottom in the dedusting shell, and the other end of the spring is fixedly connected with the bottom of the filter screen; the side face of the dust removal shell is connected with a dust collector. A stirring assembly is arranged in the dust removal shell and comprises a first rotating shaft, a plurality of first stirring rods and second stirring rods are arranged on the first rotating shaft, the axial length of the first stirring rods is smaller than that of the second stirring rods, and the second stirring rods push the filter screen to slide downwards along the inner side wall of the dust removal shell when rotating to the lower portion; a linkage assembly is arranged in the dust removal shell and used for driving the stirring assembly. A discharging opening is formed in the side face of the dust removal shell. Vibration thrust is provided for the filter screen through the stirring assembly, dust passes through the filter screen in a reciprocating mode under the action of the elastic force of the spring, and the dust removal efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dust removal equipment, in particular to an auxiliary dust removal device for granulating polyphenylene sulfide composite materials. Background Art

[0002] Polyphenylene sulfide (PPS) composites are made by adding fillers such as fibers and mineral powder to PPS, imparting new functionalities. These composites not only retain the inherent high heat resistance, strength, and excellent chemical stability of PPS, but also impart a series of unique new features, such as enhanced rigidity, toughness, thermal conductivity, electrical conductivity, and self-lubrication. These materials perfectly meet the market demand for diversified and customized high-performance materials and are widely used in automotive engine peripherals, headlights, TMM thermal management systems, hydrogen fuel cell humidifiers, lithium battery gaskets, battery boxes, microwave ovens, electric ovens, water dispensers, and coffee machines. During the processing of PPS, pelletizing is necessary for convenient subsequent use and transportation, necessitating the use of a pelletizer. In existing technologies, pelletizers discharge the pellets directly from the discharge port without performing surface dust removal on the PPS composites. This can result in floating impurities and dust in the material, which is difficult to remove and pollutes the working environment. Utility Model Content

[0003] Based on the above background, the purpose of the present invention is to provide an auxiliary dust removal device for granulating polyphenylene sulfide composite materials.

[0004] In order to achieve the above objectives, the present invention adopts the following technical solutions:

[0005] An auxiliary dust removal device for granulating a polyphenylene sulfide composite material, comprising a dust removal shell connected to a discharge pipe of a granulator;

[0006] A filter is slidably provided in the dust removal housing, and four sets of springs are symmetrically provided at both ends of the bottom of the dust removal housing, and the other ends of the springs are fixedly connected to the bottom of the filter; a dust collector is connected to the side of the dust removal housing, and the connection between the dust collector and the dust removal housing is located below the filter;

[0007] A stirring assembly is provided in the dust removal housing, the stirring assembly including a first rotating shaft, a plurality of first stirring rods and a second stirring rod are provided on the first rotating shaft, the first stirring rods and the second stirring rods are symmetrically arranged along the circumference of the first rotating shaft, the axial length of the first stirring rod is smaller than the axial length of the second stirring rod, and when the second stirring rod rotates downward, it pushes the filter to slide downward along the inner wall of the dust removal housing;

[0008] A linkage assembly is provided in the dust removal housing for driving the stirring assembly. One end of the first rotating shaft is connected to the linkage assembly, and the other end is fixed to the inner wall of the dust removal housing through a bearing.

[0009] A discharge port is provided on the side of the dust removal shell, and the discharge port is arranged above the filter screen.

[0010] Preferably, the end of the second stirring rod is hemispherical, which makes it easier to generate downward thrust on the filter screen when it is rotated downward.

[0011] Preferably, a limiting groove is provided on the inner side wall of the dust removal shell, and the peripheral side of the filter is slidably connected to the limiting groove. The limiting groove can limit the amplitude of the up and down vibration of the filter to avoid the vibration amplitude being too large to be difficult to control.

[0012] Preferably, a telescopic column is provided in the spring, and the two ends of the telescopic column are fixedly connected to the bottom of the filter and the bottom of the dust removal shell respectively, which can provide better support for the filter and protect the spring, avoiding dislocation and compression due to unstable force when the spring is compressed.

[0013] Preferably, the linkage assembly includes a second rotating shaft, the two ends of which are rotatably connected to the inner top and bottom of the dust removal housing respectively, a motor is provided on the top of the dust removal housing, the output end of the motor extends into the dust removal housing and is connected to the second rotating shaft; a fixed seat is provided on the side of the second rotating shaft, and the fixed seat is fixedly connected to the top of the dust removal housing through a fixing rod;

[0014] A first bevel gear is fixed on the second rotating shaft, the first bevel gear is arranged in a fixed seat, a second bevel gear is rotatably provided on the fixed seat, the first bevel gear and the second bevel gear are meshed and connected, and one end of the first rotating shaft extends into the fixed seat and is connected to the second bevel gear.

[0015] Preferably, there are two second bevel gears, which are symmetrically arranged with the first bevel gear as the center; and there are two groups of stirring components, which are symmetrically arranged with the fixing seat as the center.

[0016] Preferably, a sliding sleeve is provided on the second rotating shaft, and the sliding sleeve rotates synchronously with the second rotating shaft. The sliding sleeve is rotatably connected to the filter screen through a bearing, and brushes are symmetrically provided on the side of the sliding sleeve. The two brushes are respectively provided on the top and bottom of the filter screen to clean the upper and lower end faces of the filter screen.

[0017] Preferably, a plurality of strips are provided on the side surface of the second rotating shaft, and the sliding sleeve is engaged with the strips and can slide up and down along the strips.

[0018] Preferably, the two brushes are arranged alternately.

[0019] Preferably, a baffle is provided at one end of the discharge pipe close to the dust removal shell, which is rotated by a third rotating shaft. One end of the third rotating shaft extends out of the discharge pipe and is connected to a torque. The baffle is driven to rotate by rotating the torque, thereby controlling the channel size of the discharge pipe and further controlling the speed at which particles enter the dust removal shell.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model cooperates with the stirring component and the filter screen, and repeatedly applies thrust to the filter screen during the stirring process, so that the filter screen vibrates back and forth under the elastic force of the spring, which effectively shakes off the dust on the filter screen. The stirring component continuously stirs the particles to break up the particles to avoid accumulation, which can promote the dust attached to the surface of the particles to fall, and finally enable the vacuum cleaner to fully absorb dust.

[0022] 2. The utility model drives the brush to rotate through the second rotating shaft to clean the upper and lower surfaces of the filter, and synchronously follows the vibration of the filter, so that dust will not clog the filter, thereby ensuring the dust collection effect of the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the utility model from another perspective;

[0028] Figure 5 For the utility model Figure 4 A schematic diagram of the enlarged structure at point A;

[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the baffle of the present utility model.

[0030] Wherein: 1. Dust removal housing; 11. Discharge port; 12. Limiting slot;

[0031] 2. Discharge pipe; 21. Third rotating shaft; 22. Baffle; 23. Torque;

[0032] 3. Filter; 31. Brush;

[0033] 4. Spring; 41. Telescopic column;

[0034] 5. Vacuum cleaner;

[0035] 6. Stirring assembly; 61. First stirring rod; 62. Second stirring rod; 63. First rotating shaft;

[0036] 7. Linkage assembly; 71. Second rotating shaft; 72. Motor; 73. Fixed seat; 74. Fixed rod; 75. First bevel gear; 76. Second bevel gear; 77. Sliding sleeve; 78. Bar. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0039] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0040] like Figure 1-6 As shown, an auxiliary dust removal device for granulating polyphenylene sulfide composite materials includes a dust removal shell 1, which is connected to the discharge pipe 2 of the granulator;

[0041] A filter 3 is slidingly provided in the dust removal housing 1. Four sets of springs 4 are symmetrically provided at both ends of the bottom of the dust removal housing 1. The other ends of the springs 4 are fixedly connected to the bottom of the filter 3. A dust collector 5 is connected to the side of the dust removal housing 1. The connection between the dust collector 5 and the dust removal housing 1 is located below the filter 3.

[0042] A stirring assembly 6 is provided in the dust removal housing 1. The stirring assembly 6 includes a first rotating shaft 63. A plurality of first stirring rods 61 and second stirring rods 62 are provided on the first rotating shaft 63. The first stirring rods 61 and the second stirring rods 62 are symmetrically arranged along the circumference of the first rotating shaft 63. The axial length of the first stirring rod 61 is smaller than the axial length of the second stirring rod 62. When the second stirring rod 62 rotates downward, it pushes the filter 3 to slide downward along the inner wall of the dust removal housing 1.

[0043] A linkage assembly 7 is provided in the dust removal housing 1 for driving the stirring assembly 6. One end of the first rotating shaft 63 is connected to the linkage assembly 7, and the other end is fixed to the inner wall of the dust removal housing 1 through a bearing;

[0044] A discharge port 11 is provided on the side of the dust removal housing 1 , and the discharge port 11 is arranged above the filter screen 3 .

[0045] The polyphenylene sulfide composite material particles are fed into the dust removal shell 1 from the discharge pipe 2 of the granulator, and the vacuum cleaner 5 is started. The particles fall onto the filter 3, and the dust is adsorbed by the filter 3 and sucked into the vacuum cleaner 5 from the bottom of the filter 3. The linkage component 7 drives the stirring component 6 to rotate to stir the particles. During the stirring process, the dust will fall onto the filter 3. When the second stirring rod 62 rotates to the bottom, it generates a downward thrust on the filter 3. The filter 3 slides downward along the inner wall of the dust removal shell 1, and generates a downward compression force on the spring 4 at the bottom. When the second stirring rod 62 is out of contact with the filter, the spring 4 at the bottom generates an upward elastic force on the filter 3 due to the elastic action. The filter 3 vibrates up and down to shake off the dust to the bottom, and finally is sucked into the vacuum cleaner 5, thereby improving the dust removal effect.

[0046] Preferably, the end of the second stirring rod 62 is hemispherical, which makes it easier to generate a downward thrust on the filter screen 3 when it is rotated downward.

[0047] Preferably, a limiting groove 12 is provided on the inner wall of the dust removal shell 1, and the filter 3 is slidably connected to the limiting groove 12. The limiting groove 12 can limit the amplitude of the up and down vibration of the filter 3 to avoid the vibration amplitude being too large to be difficult to control.

[0048] Preferably, a telescopic column 41 is provided in the spring 4, and the two ends of the telescopic column 41 are fixedly connected to the bottom of the filter 3 and the bottom of the dust removal shell 1 respectively, which can provide better support for the filter 3 and protect the spring 4, avoiding misalignment and compression due to unstable force when the spring 4 is compressed.

[0049] Preferably, the linkage assembly 7 includes a second rotating shaft 71, the two ends of the second rotating shaft 71 are respectively rotatably connected to the inner top and bottom of the dust removal housing 1, a motor 72 is provided on the top of the dust removal housing 1, and the output end of the motor 72 extends into the dust removal housing 1 and is connected to the second rotating shaft 71; a fixing seat 73 is provided on the side of the second rotating shaft 71, and the fixing seat 73 is fixedly connected to the top of the dust removal housing 1 through a fixing rod 74;

[0050] A first bevel gear 75 is fixedly provided on the second rotating shaft 71 , and the first bevel gear 75 is arranged in the fixed seat 73 . A second bevel gear 76 is rotatably provided on the fixed seat 73 . The first bevel gear 75 and the second bevel gear 76 are meshed and connected. One end of the first rotating shaft 63 extends into the fixed seat and is connected to the second bevel gear 76 .

[0051] Preferably, two second bevel gears 76 are provided, which are symmetrically arranged with the first bevel gear 75 as the center; and two groups of stirring components 6 are provided, which are symmetrically arranged with the fixing seat 73 as the center.

[0052] The motor 72 drives the second rotating shaft 71 to rotate, and the first bevel gear 75 fixedly connected to the second rotating shaft 71 rotates, which drives the two second bevel gears 76 to rotate, and drives the two sets of stirring components 6 to rotate to stir the particles and apply thrust to the filter 3 to make it vibrate, thereby accelerating the dust removal of the particles.

[0053] Preferably, a sliding sleeve 77 is provided on the second rotating shaft 71, and the sliding sleeve 77 rotates synchronously with the second rotating shaft 71. The sliding sleeve 77 is rotatably connected to the filter screen 3 through a bearing. Brushes 31 are symmetrically provided on the side of the sliding sleeve 77. The two brushes 31 are respectively provided on the top and bottom of the filter screen 3 to clean the upper and lower end faces of the filter screen 3.

[0054] Preferably, a plurality of strips 78 are provided on the side of the second rotating shaft 71 , and the sliding sleeve 77 is engaged with the strips 78 and can slide up and down along the strips 78 .

[0055] Preferably, the two brushes 31 are arranged alternately.

[0056] As the second rotating shaft 71 rotates, the sliding sleeve 77 is driven to rotate due to the locking effect between the bar 78 and the inside of the sliding sleeve 77, so that the brush 31 sweeps off the dust on the upper and lower ends of the filter 3 to prevent the filter 31 from being blocked. When the filter 31 is squeezed and vibrated, the sliding sleeve 77 slides up and down along the bar 78 and rotates with the second rotating shaft 71.

[0057] Preferably, a baffle 22 is provided at one end of the discharge pipe 2 close to the dust removal shell 1 through a third rotating shaft 21, and one end of the third rotating shaft 21 extends out of the discharge pipe 2 and is connected to a torque 23. The baffle 22 is driven to rotate by rotating the torque 23, thereby controlling the channel size of the discharge pipe 2 and further controlling the speed at which particles enter the dust removal shell 1.

[0058] The working principle of the present invention is as follows: the inclination angle of the baffle 22 is adjusted to control the speed at which the polyphenylene sulfide composite material particles are fed from the discharge pipe 2 of the granulator to the dust removal housing 1, the dust collector 5 and the motor are started, the particles fall onto the filter screen 3, the motor 72 drives the second rotating shaft 71 to rotate, the first bevel gear 75 fixedly connected to the second rotating shaft 71 rotates, drives the two second bevel gears 76 to rotate, drives the two sets of stirring components 6 to rotate, and stirs the particles. During the stirring process, the dust will fall onto the filter screen 3, and at the same time, the second rotating shaft 71 rotates to drive the sliding sleeve 77 to rotate, so that the brush 31 respectively rotates to the second rotating shaft 71. The dust at the upper and lower ends of the filter 3 is swept away to prevent the filter 31 from being blocked. When the second stirring rod 62 rotates to the downward direction, a downward thrust is generated on the filter 3, and the filter 3 slides downward along the inner wall of the dust removal shell 1, generating a downward compression force on the spring 4 at the bottom. When the second stirring rod 62 is out of contact with the filter, the spring 4 at the bottom generates an upward elastic force on the filter 3 due to the elastic action. The amplitude of the up and down vibration of the filter 3 can be limited by the limiting groove 12 to avoid the vibration amplitude being too large. The up and down vibration of the filter 3 can shake off the dust to the bottom, and finally be sucked into the vacuum cleaner 5, thereby improving the dust removal effect.

[0059] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. An auxiliary dust removal device for granulating polyphenylene sulfide composite materials, characterized in that: It includes a dust removal shell, which is connected to the discharge pipe of the granulator; A filter is slidably provided in the dust removal housing, and four sets of springs are symmetrically provided at both ends of the bottom of the dust removal housing, and the other ends of the springs are fixedly connected to the bottom of the filter; a dust collector is connected to the side of the dust removal housing, and the connection between the dust collector and the dust removal housing is located below the filter; A stirring assembly is provided in the dust removal housing, the stirring assembly including a first rotating shaft, a plurality of first stirring rods and a second stirring rod are provided on the first rotating shaft, the first stirring rods and the second stirring rods are symmetrically arranged along the circumference of the first rotating shaft, the axial length of the first stirring rod is smaller than the axial length of the second stirring rod, and when the second stirring rod rotates downward, it pushes the filter to slide downward along the inner wall of the dust removal housing; A linkage assembly is provided in the dust removal housing for driving the stirring assembly. One end of the first rotating shaft is connected to the linkage assembly, and the other end is fixed to the inner wall of the dust removal housing through a bearing. A discharge port is provided on the side of the dust removal shell, and the discharge port is arranged above the filter screen.

2. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 1, characterized in that: The end of the second stirring rod is hemispherical.

3. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 1, characterized in that: A limiting groove is provided on the inner side wall of the dust removal housing, and the peripheral side of the filter screen is slidably connected to the limiting groove.

4. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 1, characterized in that: A telescopic column is provided in the spring, and two ends of the telescopic column are fixedly connected to the bottom of the filter screen and the bottom of the dust removal shell respectively.

5. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to any one of claims 1 to 4, characterized in that: The linkage assembly includes a second rotating shaft, the two ends of which are rotatably connected to the inner top and bottom of the dust removal housing respectively, a motor is provided on the top of the dust removal housing, the output end of the motor extends into the dust removal housing and is connected to the second rotating shaft; a fixed seat is provided on the side of the second rotating shaft, and the fixed seat is fixedly connected to the top of the dust removal housing through a fixing rod; A first bevel gear is fixed on the second rotating shaft, the first bevel gear is arranged in a fixed seat, a second bevel gear is rotatably provided on the fixed seat, the first bevel gear and the second bevel gear are meshed and connected, and one end of the first rotating shaft extends into the fixed seat and is connected to the second bevel gear.

6. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 5, characterized in that: There are two second bevel gears, which are symmetrically arranged with the first bevel gear as the center; there are two groups of stirring components, which are symmetrically arranged with the fixing seat as the center.

7. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 6, characterized in that: A sliding sleeve is slidably provided on the second rotating shaft, and the sliding sleeve rotates synchronously with the second rotating shaft. The sliding sleeve is rotatably connected to the filter screen through a bearing. Brushes are symmetrically provided on the side of the sliding sleeve, and the two brushes are respectively arranged on the top and bottom of the filter screen.

8. The auxiliary dust removal device for granulating polyphenylene sulfide composite material according to claim 7, characterized in that: One end of the discharge pipe close to the dust removal shell is provided with a baffle through the rotation of the third rotating shaft, and one end of the third rotating shaft extends out of the discharge pipe and is connected to a torque.