Rubber processing pretreatment device
By introducing a screening mechanism and a feeding mechanism into the crusher and using the drive shaft to drive the screen to vibrate, the problems of uneven crushing and filter clogging are solved, efficient screening of materials and smooth feeding are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422235017.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-12
AI Technical Summary
When traditional crushers crush rubber raw materials, the materials are unevenly crushed and the filter screen is easily clogged, resulting in slow material discharge and affecting production efficiency.
A rubber processing pretreatment device is designed, which includes a crusher, a screening mechanism and a feeding mechanism. The drive shaft drives the bump to drive the screen to vibrate, and the shaking spring is used to achieve continuous shaking of the screen to screen the material, and the fine material and coarse material are discharged through the first and second lower hoppers respectively.
It improves the screening efficiency of materials, prevents filter blockage, ensures smooth material discharge, and improves production efficiency.
Smart Images

Figure CN223354657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pretreatment device, in particular to a rubber processing pretreatment device, belonging to the technical field of rubber processing. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a large molecular weight, greater than hundreds of thousands. Rubber products are widely used in various aspects of industry and life. However, in rubber production, the rubber raw materials need to be crushed, then melted and injected into the mold to form the rubber.
[0003] Traditional crushers are not convenient for classifying the crushed materials. When there is uneven crushing, it affects subsequent processing. The filter screen inside the crusher lacks a shaking component, which makes the material discharge slowly after crushing, which easily causes the filter screen to be blocked. Moreover, when the material is discharged slowly, if too much material accumulates in the crusher, it is easy to cause the equipment to jam. Utility Model Content
[0004] The purpose of the utility model is to provide a rubber processing pretreatment device in order to solve the above problems, which can screen the crushed materials and enable the filter screen to shake continuously, thereby increasing the feeding speed and improving production efficiency.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a rubber processing pretreatment device, including a crusher, the top inner side of the crusher is cooperated with the driving shaft, the two ends of the driving shaft extend to the outside of both sides of the crusher, and a screening mechanism is installed at the bottom of the crusher, and the screening mechanism includes a first lower hopper, the bottom of the crusher is installed with a first lower hopper, the top side of the first lower hopper is installed with a second lower hopper, a screen is installed on the top of one end of the first lower hopper, and the screen is slidably connected to the top of one end of the first lower hopper through multiple shaking springs, one end of the second lower hopper is located at one end of the screen, fixed plates are respectively installed on both sides of the first lower hopper, and a driving plate is slidably connected to the fixed plate, and bumps are installed on the side walls of both ends of the driving shaft, the tops of the two driving plates are in conflict with the bumps, and the bottoms of the two driving plates are in conflict with the screen, and a feeding mechanism is installed on the top of the crusher.
[0006] Preferably, the angle between the first lower hopper and the side wall of the crusher is 45 degrees, and one end of the screen extends to the inner side of one end of the second lower hopper.
[0007] Preferably, the second lower hopper is an "L"-shaped structure, both ends of the driving plate are arc-shaped structures, and the protrusion is a hemispherical structure.
[0008] Preferably, the driving plate is a "cross" shaped structure, a return spring is installed on the driving plate, and the driving plate is slidably connected to the fixed plate through the return spring.
[0009] Preferably, both ends of the driving plate are rotatably connected to pressure wheels, and the diameter of the pressure wheels is larger than the diameter of the two ends of the driving plate.
[0010] Preferably, the feeding mechanism includes a feeding hopper, and the feeding hopper is installed on the top of the crusher, and one end of the feeding hopper extends to the outside of one side of the crusher.
[0011] Preferably, a rotating shaft is rotatably connected to the inside of one end of the feed hopper, and a plurality of push plates distributed in a ring are vertically connected to the outside of the rotating shaft.
[0012] Preferably, one end of the rotating shaft extends to the outside of the feed hopper, a reducer is installed on the crusher, the drive shaft extends to the inside of the reducer, and one end of the rotating shaft and the reducer output shaft are respectively installed with a belt pulley, and the two belt pulleys are connected by a transmission belt.
[0013] Preferably, the push plate is an arc-shaped structure, the push plate is made of rubber material, and multiple tooth blocks with equal distances are installed on the outer sides of the push plates.
[0014] The beneficial effects of the utility model are as follows: through the installation of the feeding mechanism, it is convenient to feed the material into the grinder safely; through the installation of the first lower hopper, it is convenient to discharge the crushed material; through the installation of the screen, the crushed material is further filtered, and the filtered coarse material is discharged and recovered through the second lower hopper; the grinder drives the rotation of the drive shaft, so that the protrusion on the drive shaft repeatedly drives the drive rod, and the screen is repeatedly shaken with the cooperation of the shaking spring, which is conducive to better screening of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the connection structure between the transmission belt and the belt pulley of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure between the second lower hopper and the first lower hopper of the utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure between the screen and the first lower hopper of the utility model;
[0019] Figure 5 This is a schematic diagram of the connection structure between the push plate and the rotating shaft of the utility model;
[0020] Figure 6This is a schematic diagram of the connection structure between the driving plate and the fixing plate of the utility model.
[0021] In the figure: 1. Crusher; 2. Feeding mechanism; 201. Feeding hopper; 202. Push plate; 203. Rotating shaft; 204. Transmission belt; 205. Belt pulley; 206. Gear block; 207. Reducer; 3. Screening mechanism; 301. First lower hopper; 302. Second lower hopper; 303. Screen; 304. Shaking spring; 305. Fixed plate; 306. Bump; 307. Pressure wheel; 308. Drive plate; 309. Return spring; 4. Drive shaft. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-6 As shown, a rubber processing pretreatment device includes a crusher 1, a drive shaft 4 is connected to the inner side of the top of the crusher 1, and both ends of the drive shaft 4 extend to the outside of both sides of the crusher 1. A screening mechanism 3 is installed at the bottom of the crusher 1, and the screening mechanism 3 includes a first lower hopper 301, a first lower hopper 301 is installed at the bottom of the crusher 1, a second lower hopper 302 is installed on the top side of the first lower hopper 301, and a screen 303 is installed on the top of one end of the first lower hopper 301. The screen 303 passes through The first lower hopper 301 is slidably connected to the top of one end of the first lower hopper 301 through multiple shaking springs 304, and one end of the second lower hopper 302 is located at one end of the screen 303. Fixed plates 305 are respectively installed on both sides of the first lower hopper 301, and a driving plate 308 is slidably connected to the fixed plate 305. Bumps 306 are installed on the side walls at both ends of the driving shaft 4. The tops of the two driving plates 308 are in contact with the bumps 306, and the bottoms of the two driving plates 308 are in contact with the bottom of the screen 303. A feeding mechanism 2 is installed on the top of the crusher 1.
[0024] As a technical optimization solution of the present invention, the angle between the first lower hopper 301 and the side wall of the crusher 1 is 45 degrees, and one end of the screen 303 extends to the inner side of one end of the second lower hopper 302, which is conducive to the good distribution of materials and convenient for the filtered coarse materials to enter the second lower hopper 302.
[0025] As a technical optimization solution of the present invention, the second lower hopper 302 is an "L"-shaped structure, the two ends of the driving plate 308 are arc-shaped structures, and the protrusion 306 is a hemispherical structure, which is conducive to the discharge of materials to one end for convenient recycling, and is conducive to the collision control of the protrusion 306 on the driving plate 308.
[0026] As a technical optimization solution of the present invention, the driving plate 308 is a "cross" structure, and a reset spring 309 is installed on the driving plate 308. The driving plate 308 is slidingly connected to the fixed plate 305 through the reset spring 309. Through the installation of the reset spring 309, the driving plate 308 can be reset in time, which is convenient for the subsequent repeated collision with the screen 303.
[0027] As a technical optimization solution of the present invention, the two ends of the driving plate 308 are rotatably connected with pressure wheels 307, and the diameter of the pressure wheel 307 is larger than the diameter of the two ends of the driving plate 308, which is conducive to the smooth driving of the driving plate 308 by the protrusion 306, and makes the driving plate 308 smoothly contact the screen 303, thereby reducing wear.
[0028] As a technical optimization solution of the present invention, the feeding mechanism 2 includes a feeding hopper 201. The feeding hopper 201 is installed on the top of the crusher 1. One end of the feeding hopper 201 extends to the outside of one side of the crusher 1. Through the installation of the feeding hopper 201, it is convenient to feed the material into the crusher 1 horizontally, which is easy to operate.
[0029] As a technical optimization solution of the present invention, a rotating shaft 203 is internally connected to one end of the feed hopper 201, and a plurality of push plates 202 distributed in a ring are vertically connected to the outside of the rotating shaft 203. By driving the rotating shaft 203, the rotating shaft 203 drives the plurality of push plates 202 to rotate, so that the push plates 202 drive the materials to enter, making the feeding safer.
[0030] As a technical optimization solution of the present invention, one end of the rotating shaft 203 extends to the outside of the feed hopper 201, a reducer 207 is installed on the crusher 1, and the drive shaft 4 extends to the inside of the reducer 207. The rotating shaft 203 and the output shaft of the reducer 207 are respectively installed with a belt pulley 205. The two belt pulleys 205 are connected by a transmission belt 204. Through the operation of the crusher 1, the drive shaft 4 drives the reducer 207 to work, so that the rotating shaft 203 rotates with the cooperation of the transmission belt 204 to realize automatic feeding.
[0031] As a technical optimization solution of the present invention, the push plate 202 is an arc-shaped structure, and the push plate 202 is made of rubber material. Multiple equally distributed tooth blocks 206 are installed on the outside of the push plates 202, which is conducive to smoothly pushing the material. Through the installation of the tooth blocks 206, the friction force of the push plate 202 driving the material is increased, making the material easier to push.
[0032] When the present invention is in use, first start the crusher 1, so that the crusher 1 and the drive shaft 4 drive the reducer 207 to work, so that the reducer 207 drives the rotating shaft 203 and the push plate 202 to rotate continuously, and the material is placed on the feed hopper 201. The push plate 202 presses down the material to enable the material to enter the crusher 1. The operation is more convenient and safe. Under the rotation of the drive shaft 4, the protrusion 306 repeatedly drives the pressure wheel 307, and the pressure wheel 307 controls the driving rod to repeatedly shake the screen 303, so that the crushed material can be screened. The screened fine material is discharged through the first lower hopper 301, and the screened coarse material is discharged and recycled through the second lower hopper 302, which is convenient for subsequent better production and processing.
[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0034] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A rubber processing pretreatment device, comprising a crusher (1), characterized in that: The top inner side of the pulverizer (1) is connected with a driving shaft (4), and both ends of the driving shaft (4) extend to the outside of both sides of the pulverizer (1). The bottom of the pulverizer (1) is equipped with a screening mechanism (3), and the screening mechanism (3) includes a first lower hopper (301). The bottom of the pulverizer (1) is equipped with the first lower hopper (301), and the top side of the first lower hopper (301) is equipped with a second lower hopper (302). A screen (303) is installed on the top of one end of the first lower hopper (301), and the screen (303) is connected to the pulverizer (1) by a plurality of shaking springs (304). The first lower hopper (301) is slidably connected to the top of one end of the first lower hopper (301), and one end of the second lower hopper (302) is located at one end of the screen (303). Fixed plates (305) are respectively installed on both sides of the first lower hopper (301), and a driving plate (308) is slidably connected to the fixed plate (305). The side walls of both ends of the driving shaft (4) are installed with protrusions (306), and the tops of the two driving plates (308) are in contact with the protrusions (306), and the bottoms of the two driving plates (308) are in contact with the screen (303). A feeding mechanism (2) is installed on the top of the crusher (1).
2. A rubber processing pretreatment device according to claim 1, characterized in that: The angle between the first lower hopper (301) and the side wall of the crusher (1) is 45 degrees, and one end of the screen (303) extends to the inner side of one end of the second lower hopper (302).
3. The rubber processing pretreatment device according to claim 1, characterized in that: The second lower hopper (302) is an "L"-shaped structure, both ends of the driving plate (308) are arc-shaped structures, and the protrusion (306) is a hemispherical structure.
4. A rubber processing pretreatment device according to claim 3, characterized in that: The driving plate (308) is a "cross"-shaped structure. A return spring (309) is installed on the driving plate (308). The driving plate (308) is slidably connected to the fixed plate (305) via the return spring (309).
5. The rubber processing pretreatment device according to claim 4, characterized in that: The two ends of the driving plate (308) are rotatably connected to pressure wheels (307), and the diameter of the pressure wheels (307) is larger than the diameters of the two ends of the driving plate (308).
6. The rubber processing pretreatment device according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding hopper (201), the feeding hopper (201) is installed on the top of the pulverizer (1), and one end of the feeding hopper (201) extends to the outside of one side of the pulverizer (1).
7. The rubber processing pretreatment device according to claim 6, characterized in that: One end of the feed hopper (201) is internally rotatably connected to a rotating shaft (203), and the outer side of the rotating shaft (203) is vertically connected to a plurality of push plates (202) distributed in a ring shape.
8. The rubber processing pretreatment device according to claim 7, characterized in that: One end of the rotating shaft (203) extends to the outside of the feed hopper (201); a reducer (207) is installed on the pulverizer (1); the driving shaft (4) extends into the interior of the reducer (207); a belt pulley (205) is installed at one end of the rotating shaft (203) and the output shaft of the reducer (207); and the two belt pulleys (205) are connected by a transmission belt (204).
9. The rubber processing pretreatment device according to claim 8, characterized in that: The push plate (202) is an arc-shaped structure, and the push plate (202) is made of rubber material. A plurality of tooth blocks (206) distributed at equal intervals are installed on the outer sides of the plurality of push plates (202).