Surface treatment mechanism for foaming core material production
By designing a surface treatment mechanism for foam core production, using a transmission motor and a rotary motor to automatically remove burrs, and combining support components to fix the foam core, the problem of low efficiency in foam core burr removal is solved, and efficient large-scale production is achieved.
Patent Information
- Application Number
- CN202422835273.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the prior art, burrs are generated at both ends of the foam core material after processing, resulting in low processing efficiency and high operator skill requirements, making it difficult to meet mass production needs.
A surface treatment mechanism for foam core material production is designed, which includes a transmission motor, a reducer, a cleaning component and a support component. The cleaning wheel and the rotating motor are used to automatically remove burrs, and the foam core material is fixed by the support component to facilitate loading and unloading.
It realizes efficient and automatic removal of burrs on foam core materials, improves processing efficiency, reduces operator skill requirements, and is suitable for mass production.
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Figure CN223354726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface treatment mechanisms, in particular to a surface treatment mechanism for the production of foam core materials. Background Art
[0002] Foam core is a material with unique properties. It is formed by adding chemicals and expanding the foaming agent under certain temperature and pressure, forming a porous material. This material has a wide range of applications in various fields, including construction, transportation, and manufacturing.
[0003] Foam core materials can be made into different shapes according to the needs of use. Tubular foam core materials are mainly used in floor heating systems, cooling water pipes, cable pipes, etc., to play the role of heat insulation, corrosion resistance, and sound absorption and shock absorption;
[0004] After processing, tubular foam core materials are prone to burrs on both ends due to processing issues. Therefore, these burrs need to be removed to prevent them from affecting subsequent use. Conventional methods typically use files or scrapers to manually or mechanically remove burrs from the surface of tubular foam core materials. While this method is suitable for small batches of complex workpieces, it is inefficient and requires high operator skill, making it unsuitable for large-scale production. Therefore, a surface treatment mechanism for foam core production is proposed to address this issue. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a surface treatment mechanism for the production of foam core materials, which has the advantage of being able to automatically remove burrs from the foam core materials, and solves the problem of low deburring efficiency in the use of traditional devices.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a surface treatment mechanism for foam core material production, comprising a body, a transmission chamber provided on the top of the body, a cleaning chamber provided on one side of the body, a feed port provided on the cleaning chamber, and a support assembly fixedly connected to the feed port;
[0007] A transmission motor is provided in the transmission compartment, an output shaft of the transmission motor is connected to a reducer, an output shaft of the reducer is connected to a cleaning assembly, and the cleaning assembly is located in the cleaning compartment;
[0008] The cleaning assembly includes a mounting bracket for installation, the mounting bracket is fixedly connected to the output shaft of the reducer, a cleaning wheel for removing burrs is provided in the mounting bracket, a rotating motor for driving the cleaning wheel is provided on one side of the mounting bracket, and a counterweight block for ensuring the stability of the rotation of the mounting bracket is also provided on the other side of the mounting bracket.
[0009] Furthermore, the support assembly includes a support column, which is fixedly connected to the mouth of the feed port. Both ends of the support column are fixedly connected to connecting platforms, and both connecting platforms are provided with multiple fixing units for supporting the tube foam core material.
[0010] Furthermore, the fixing unit includes a fixing seat, and the fixing seats are fixedly connected to the connecting platform. A connecting seat is rotatably connected inside the fixing seat, and a fixing wheel is rotatably connected on the connecting seat.
[0011] Furthermore, the opening of the transmission compartment is provided with a cover plate for protection.
[0012] Furthermore, a storage drawer for collecting burrs is provided in the cleaning chamber, and the storage drawer is provided below the cleaning assembly.
[0013] Furthermore, four universal wheels are provided at the bottom of the machine body for easy movement.
[0014] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0015] 1. The surface treatment mechanism for the production of foam core materials is equipped with a transmission motor to provide good power transmission to the cleaning wheel, thereby ensuring that it can remove burrs generated on the foam core material. By providing a rotating motor to drive the cleaning wheel to rotate, the burr removal effect of the cleaning wheel on the foam core material can be further enhanced.
[0016] 2. The surface treatment mechanism for the production of foam core materials is provided with a support component so that it can effectively facilitate the staff to fix the foam core material during use, and is provided with a fixing unit so that it can facilitate the staff to load and unload the foam profile during use, effectively ensuring its work efficiency during the burr removal process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the interior of the transmission compartment of the utility model structure;
[0019] Figure 3 This is a schematic diagram of the structure of the cleaning component of the utility model;
[0020] Figure 4 This is a structural diagram of the fixing unit of the utility model.
[0021] In the figure: 1. Machine body; 11. Transmission compartment; 12. Cover plate; 111. Transmission motor; 112. Reducer; 14. Cleaning compartment; 15. Feed port; 16. Storage drawer; 17. Universal wheel; 2. Support assembly; 21. Support column; 22. Connecting platform; 23. Fixing unit; 231. Fixing seat; 232. Connecting seat; 233. Fixing wheel; 234. Support spring; 3. Cleaning assembly; 31. Mounting frame; 32. Rotating motor; 33. Cleaning wheel; 34. Counterweight. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1:
[0024] See also Figure 1-4 In this embodiment, a surface treatment mechanism for the production of foam core materials includes a body 1, a transmission bin 11 is provided on the top of the body 1, a cleaning bin 14 is provided on one side of the body 1, a feed port 15 is opened on the cleaning bin 14, and a support assembly 2 is fixedly connected to the feed port 15; a transmission motor 111 is provided in the transmission bin 11, and the output shaft of the transmission motor 111 is connected to a reducer 112, and the output shaft of the reducer 112 is connected to a cleaning assembly 3, and the cleaning assembly 3 is located in the cleaning bin 14; the cleaning assembly 3 includes a mounting frame 31 for installation, the mounting frame 31 is fixedly connected to the output shaft of the reducer 112, and a cleaning wheel 33 for removing burrs is provided in the mounting frame 31, and a rotating motor 32 for driving the cleaning wheel 33 is provided on one side of the mounting frame 31, and a counterweight block 34 for ensuring the stability of the rotation of the mounting frame 31 is also provided on the other side of the mounting frame 31.
[0025] As a preferred technical solution in this embodiment: during use, the staff can first insert the tubular foam core material from the support component 2 to the feed port 15, and then the staff can control the transmission motor 111 to rotate its output shaft, and then control the reducer 112 to adjust its output shaft to a suitable speed, so that the output shaft of the reducer 112 can drive the mounting bracket 31 to rotate. At this time, during the rotation of the mounting bracket 31, the cleaning wheel 33 can be driven to rotate, which can effectively achieve the effect of removing the burrs generated on the end of the foam core material. At the same time, the staff can control the rotating motor 32 to drive the cleaning wheel 33 to rotate, thereby achieving the effect of removing burrs on the foam profile in another direction. This method effectively ensures that it can be cleaner in the process of removing burrs.
[0026] The beneficial effects brought about by the above embodiment are: by providing a transmission motor 111, it can provide good power transmission to the cleaning wheel 33, ensuring that it can remove burrs generated on the foam core material; by providing a rotating motor 32, it can drive the cleaning wheel 33 to rotate, thereby further increasing the burr removal effect of the cleaning wheel 33 on the foam core material.
[0027] Example 2:
[0028] See also Figure 1-4 In order to achieve a fixing effect during the process of removing burrs from the foam core material, the support assembly 2 in this embodiment includes a support column 21, which is fixedly connected to the mouth of the feed port 15. Both ends of the support column 21 are fixedly connected to a connecting platform 22, and both connecting platforms 22 are provided with a plurality of fixing units 23 for supporting the tube foam core material. The fixing unit 23 includes a fixing seat 231, which is fixedly connected to the connecting platform 22. A connecting seat 232 is rotatably connected to the fixing seat 231, and a fixing wheel 233 is rotatably connected to the connecting seat 232. A cover plate 12 for protection is provided at the mouth of the transmission chamber 11. A storage drawer 16 for collecting burrs is provided in the cleaning chamber 14, and the storage drawer 16 is provided below the cleaning assembly 3. Four universal wheels 17 are provided at the bottom of the body 1 for easy movement.
[0029] The storage drawer 16 is provided so that the burrs can be effectively collected, and the universal wheels 17 are provided so that the operator can move the machine body 1 conveniently.
[0030] As a preferred technical solution of this embodiment: in actual use, when the staff inserts the foam core material into the connecting platform 22, the first choice is to drive the multiple connecting seats 232 to rotate on the fixing seat 231. During the rotation of the connecting seat 232, the support spring 234 can be compressed, so that it can generate a reverse elastic force, driving the connecting seat 232 and the fixing wheel 233 to achieve the effect of fixing the foam profile. By providing the fixing wheel 233, it is possible to achieve the effect of fixing the foam core material while ensuring that the foam core material can be moved in the horizontal direction, which is convenient for the staff to load and unload it.
[0031] It is worth noting that the material of the fixing wheel 233 in this embodiment is preferably rubber material, so that it can provide greater friction to the foam core material during use, thereby ensuring that it can achieve a good fixing effect on the foam core material during use.
[0032] The technical effects brought about by this embodiment are: by providing a support component 2, it is possible to effectively facilitate the staff to fix the foam core material during use, and by providing a fixing unit 23, it is possible to facilitate the staff to load and unload the foam profile during use, effectively ensuring its work efficiency during the burr removal process.
[0033] The working principle of the above embodiment is:
[0034] 1. During use, the staff can first insert the tubular foam core material from the support component 2 to the feed port 15, and then the staff can control the transmission motor 111 to rotate its output shaft, and then control the reducer 112 to adjust its output shaft to a suitable speed, so that the output shaft of the reducer 112 can drive the mounting bracket 31 to rotate. At this time, during the rotation of the mounting bracket 31, the cleaning wheel 33 can be driven to rotate, which can effectively achieve the effect of removing the burrs generated on the end of the foam core material. At the same time, the staff can control the rotating motor 32 to drive the cleaning wheel 33 to rotate, thereby achieving the effect of removing burrs on the foam profile in the other direction. This method effectively ensures that it can be cleaner during the burr removal process.
[0035] 2. In actual use, when the staff inserts the foam core material into the connecting platform 22, it will first drive the multiple connecting seats 232 to rotate on the fixing seat 231. During the rotation of the connecting seat 232, the support spring 234 can be compressed, so that it can generate a reverse elastic force, driving the connecting seat 232 and the fixing wheel 233 to achieve the effect of fixing the foam profile. By providing the fixing wheel 233, it can achieve the effect of fixing the foam core material while ensuring that the foam core material can be moved in the horizontal direction, which is convenient for the staff to load and unload it.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface treatment mechanism for producing foam core materials, comprising a body (1), characterized in that: A transmission chamber (11) is provided on the top of the machine body (1), a cleaning chamber (14) is provided on one side of the machine body (1), a feed port (15) is provided on the cleaning chamber (14), and a support assembly (2) is fixedly connected to the feed port (15); A transmission motor (111) is provided in the transmission chamber (11), an output shaft of the transmission motor (111) is connected to a reducer (112), an output shaft of the reducer (112) is connected to a cleaning assembly (3), and the cleaning assembly (3) is located in the cleaning chamber (14); The cleaning assembly (3) includes a mounting frame (31) for mounting, the mounting frame (31) being fixedly connected to the output shaft of the reducer (112), a cleaning wheel (33) for removing burrs being provided in the mounting frame (31), a rotating motor (32) for driving the cleaning wheel (33) being provided on one side of the mounting frame (31), and a counterweight (34) for ensuring the stability of the rotation of the mounting frame (31) being provided on the other side of the mounting frame (31).
2. The surface treatment mechanism for foam core material production according to claim 1, characterized in that: The support assembly (2) includes a support column (21), the support column (21) is fixedly connected to the mouth of the feed port (15), both ends of the support column (21) are fixedly connected to a connecting platform (22), and a plurality of fixing units (23) for supporting the tube foam core material are provided on both connecting platforms (22).
3. The surface treatment mechanism for foam core production according to claim 2, characterized in that: The fixing unit (23) includes a fixing seat (231), each of the fixing seats (231) is fixedly connected to the connecting platform (22), a connecting seat (232) is rotatably connected inside the fixing seat (231), and a fixing wheel (233) is rotatably connected to the connecting seat (232).
4. The surface treatment mechanism for foam core production according to claim 1, characterized in that: The opening of the transmission compartment (11) is provided with a cover plate (12) for protection.
5. The surface treatment mechanism for foam core material production according to claim 1, characterized in that: A storage drawer (16) for collecting burrs is provided in the cleaning chamber (14), and the storage drawer (16) is provided below the cleaning assembly (3).
6. The surface treatment mechanism for foam core production according to claim 1, characterized in that: The bottom of the machine body (1) is provided with four universal wheels (17) for easy movement.