Foam product mold facilitating uniform distribution of raw materials

Through the design of components such as the support frame, electric push rod, pressure plate, fixing buckle and vibration motor, the problem of uneven distribution of foam raw materials is solved, the uniform molding of foam products is achieved, and the shape and strength consistency of the finished products are improved.

CN223354752UActive Publication Date: 2025-09-19ZHENGZHOU ZHENGHANG IND CO LTD
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Patent Information

Application Number
CN202422834545.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The uneven distribution of foam raw materials in existing foam product molds leads to inconsistent shape and strength of the finished products, affecting the use effect.

Method used

It adopts components such as support frame, electric push rod, pressure plate, fixing buckle, vibration motor and limit plate, and realizes uniform distribution of foam raw materials through the cooperation of vibration of vibration motor and limit mechanism.

Benefits of technology

It improves the uniformity of the foam raw materials in the mold, enhances the shape and strength consistency of the finished product, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of foam product processing, and particularly relates to a foam product mould convenient for uniformly distributing raw materials, which comprises a base, the device comprises a base, a supporting frame, an electric push rod, a pressing plate, two fixing buckles, a mold, a vibration motor and two limiting plates, the supporting frame is fixedly connected to the top of the base, the electric push rod is fixedly connected to the top of the supporting frame and penetrates through the supporting frame, the pressing plate is fixedly connected to the bottom of the electric push rod, and the number of the fixing buckles and the number of the limiting plates are both two. The two fixing buckles are symmetrically and fixedly connected to the inner wall of the supporting frame, the mold is movably connected to the inner wall of the supporting frame, and the outer wall of the mold is matched with the inner walls of the fixing buckles. The foam raw materials are uniformly distributed, so that the production quality is improved, and good practicability and convenience are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam product processing, in particular to a foam product mold which facilitates uniform distribution of raw materials. Background Art

[0002] Foam plastics are a type of polymer material formed by a large number of gas micropores dispersed in solid plastics. They have the characteristics of light weight, heat insulation, sound absorption, shock absorption, and other properties. Their dielectric properties are better than those of the base resin. They have a wide range of uses. Almost all kinds of plastics can be made into foam plastics. Foam molding has become an important field in plastic processing.

[0003] In the prior art, foam product molds are usually formed by pouring foam raw materials into the mold during actual use. However, the raw materials are easily unevenly distributed in the mold, resulting in inconsistent shape and strength of the finished product, affecting subsequent use. Therefore, we propose a foam product mold that facilitates uniform distribution of raw materials to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art in that, during actual use, foam raw materials are usually poured into a mold for processing and molding, but the raw materials are easily unevenly distributed in the mold, resulting in inconsistent shape and strength of the finished product, which affects subsequent use. A foam product mold is proposed that facilitates uniform distribution of raw materials.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A foam product mold that facilitates uniform distribution of raw materials, comprising

[0007] base;

[0008] The support frame, the electric push rod, the pressure plate, the fixing buckle, the mold, the vibration motor and the limit plate, the support frame is fixedly connected to the top of the base, the electric push rod is fixedly connected to the top of the support frame, and the electric push rod passes through the support frame, the pressure plate is fixedly connected to the bottom of the electric push rod, the number of the fixing buckle and the limit plate are both two, the two fixing buckles are symmetrically fixedly connected to the inner wall of the support frame, the mold is movably connected to the inner wall of the support frame, and the outer wall of the mold is adapted to the inner wall of the fixing buckle, the vibration motor is fixedly connected to the top of the base, and the top of the vibration motor is in movably contact with the bottom of the mold, the two limit plates are respectively slidably connected to the side of the two support frames away from each other, and limit slots are provided on the left and right sides of the mold, and the number of limit slots is two, and the two limit slots are engaged with the corresponding limit plates;

[0009] The limiting mechanism is connected to the limiting plate and is used to fix the mold.

[0010] As a preferred solution of the present invention, the limiting mechanism includes: two unlocking rods, two push rods, two push plates, two pull rods and two slide plates;

[0011] The two slides are respectively fixedly connected to the side of the two limit plates away from each other, the two pull rods are rotatably connected to the front sides of the corresponding slides, the two push plates are respectively slidably connected to the side of the two support frames away from each other, the front sides of the two push plates are rotatably connected to the rear sides of the corresponding pull rods, the two push rods are rotatably connected to the front sides of the corresponding push plates, and the two unlocking rods are rotatably connected to the rear sides of the corresponding push rods.

[0012] As a preferred solution of the present invention, the left and right sides of the support frame are fixedly connected with fixing frames, the tops of the two fixing frames are slidably connected to the bottoms of the corresponding slides, and the fixing frames pass through the slides, and the front sides of the fixing frames are rotatably connected to the rear sides of the unlocking rods.

[0013] As a preferred solution of the present invention, the sides of the two fixing frames close to each other are fixedly connected with return springs, and the sides of the two return springs close to each other are respectively fixedly connected to the sides of the two slides away from each other.

[0014] As a preferred solution of the present invention, both left and right sides of the support frame are fixedly connected to limit frames, and the two limit frames pass through the corresponding push plates.

[0015] As a preferred solution of the present invention, the tops of the two limit frames are fixedly connected to the limit springs, and the tops of the two limit springs are fixedly connected to the bottoms of the corresponding push plates.

[0016] Beneficial effects:

[0017] 1. The support frame is used to support the electric push rod, which is convenient for driving the pressing plate to move. The mold is convenient for producing foam plastics. The fixing buckle is used to support the mold. The vibration motor is used to vibrate the mold to make the raw materials evenly distributed. The limit mechanism is used to drive the limit plate to move and fix the mold.

[0018] 2. When the unlocking lever rotates, the push rod moves, thereby driving the push plate to move downward. The movement of the push plate pulls the pull rod, and the movement of the pull rod pulls the slide. When the slide moves, it drives the limit plate to move horizontally and disengage from the limit groove, thereby unlocking the mold.

[0019] The utility model uses a simple structure to fix or unlock the mold so that it can be replaced according to production needs. The cooperation of the vibration motor and the pressing plate makes the foam raw materials evenly distributed, thereby improving the production quality and having good practicality and convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 It is a partial three-dimensional diagram of the utility model;

[0022] Figure 3 A three-dimensional diagram of the mold of the present invention;

[0023] Figure 4 It is a three-dimensional diagram of the limiting mechanism and the limiting plate of the utility model.

[0024] In the figure: 1. Base; 2. Support frame; 3. Electric push rod; 4. Pressure plate; 5. Fixing buckle; 6. Mold; 7. Vibration motor; 8. Unlocking lever; 9. Fixed frame; 10. Push rod; 11. Push plate; 12. Limiting frame; 13. Limiting spring; 14. Pull rod; 15. Slide plate; 16. Return spring; 17. Limiting plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example

[0027] Reference Figures 1-4 , a foam product mold that facilitates uniform distribution of raw materials, comprising a base 1;

[0028] The support frame 2, the electric push rod 3, the pressure plate 4, the fixed buckle 5, the mold 6, the vibration motor 7 and the limit plate 17, the support frame 2 is fixedly connected to the top of the base 1, the electric push rod 3 is fixedly connected to the top of the support frame 2, and the electric push rod 3 passes through the support frame 2, the pressure plate 4 is fixedly connected to the bottom of the electric push rod 3, the number of the fixed buckle 5 and the limit plate 17 are both two, the two fixed buckles 5 are symmetrically fixedly connected to the inner wall of the support frame 2, the mold 6 is movably connected to the inner wall of the support frame 2, and the outer wall of the mold 6 is adapted to the inner wall of the fixed buckle 5, the vibration motor 7 is fixedly connected to the top of the base 1, and the top of the vibration motor 7 is in active contact with the bottom of the mold 6, the two limit plates 17 are respectively slidably connected to the side of the two support frames 2 away from each other, the left and right sides of the mold 6 are provided with limit slots, and the number of the limit slots is two, and the two limit slots are engaged with the corresponding limit plates 17;

[0029] The limiting mechanism is connected to the limiting plate 17 and is used to fix the mold 6.

[0030] By means of the above mechanism: the electric push rod 3 is conveniently supported by the support frame 2, the pressure plate 4 is conveniently driven to move by the electric push rod 3, the foam plastic is conveniently produced by the mold 6, the mold 6 is conveniently supported by the fixing buckle 5, the mold 6 is conveniently vibrated by the vibration motor 7, so that the raw materials are evenly distributed, and the limiting mechanism is convenient to drive the limiting plate 17 to move and fix the mold 6.

[0031] As a preferred solution of the present invention, the limiting mechanism includes: two unlocking rods 8, two push rods 10, two push plates 11, two pull rods 14 and two slide plates 15;

[0032] The two slides 15 are fixedly connected to the side of the two limit plates 17 away from each other, the two pull rods 14 are rotatably connected to the front side of the corresponding slides 15, the two push plates 11 are slidably connected to the side of the two support frames 2 away from each other, the front sides of the two push plates 11 are rotatably connected to the back sides of the corresponding pull rods 14, the two push rods 10 are rotatably connected to the front sides of the corresponding push plates 11, and the two unlocking rods 8 are rotatably connected to the back sides of the corresponding push rods 10. When the unlocking rod 8 rotates, the push rod 10 is pushed to move, thereby driving the push plate 11 to move downward. The movement of the push plate 11 will pull the pull rod 14, and the movement of the pull rod 14 will pull the slide 15. When the slide 15 moves, it will drive the limit plate 17 to move horizontally and disengage from the limit groove to unlock the mold 6.

[0033] As a preferred solution of the present invention, the left and right sides of the support frame 2 are fixedly connected with a fixing frame 9, the tops of the two fixing frames 9 are slidably connected to the bottoms of the corresponding slides 15, and the fixing frames 9 pass through the slides 15. The front side of the fixing frame 9 is rotatably connected to the rear side of the unlocking rod 8. The fixing frames 9 are used to conveniently limit the slide 15, so that the slide 15 can move stably laterally.

[0034] As a preferred solution of the present invention, the two fixing frames 9 are fixedly connected to the sides close to each other with reset springs 16, and the sides of the two reset springs 16 close to each other are respectively fixedly connected to the sides of the two slides 15 away from each other. The elastic force of the reset springs 16 facilitates the sliding plates 15 to move laterally and reset.

[0035] As a preferred solution of the present invention, the left and right sides of the support frame 2 are fixedly connected to the limiting frames 12, and the two limiting frames 12 pass through the corresponding push plates 11. The limiting frames 12 are used to conveniently limit the push plates 11, so that the push plates 11 can move stably laterally.

[0036] As a preferred solution of the present invention, the tops of the two limit frames 12 are fixedly connected to the limit springs 13, and the tops of the two limit springs 13 are fixedly connected to the bottoms of the corresponding push plates 11. The elastic force of the limit springs 13 facilitates the pushing plate 11 to move upward and reset.

[0037] It should be noted that the specific types of electric push rods 3 and vibration motors 7 to be used are selected by relevant technical personnel familiar with this field, and the above electric push rods 3 and vibration motors 7 are all existing technologies and will not be elaborated in this solution.

[0038] The working principle of the present invention is as follows: in actual use, when it is necessary to produce foam products, first fix the appropriate pressing plate 4 to the bottom of the electric push rod 3 by bolts, and then push the unlocking rod 8 to rotate. When the unlocking rod 8 rotates, it will push the push rod 10 to move, thereby driving the push plate 11 to move down. The push plate 11 can be limited by the limit frame 12, so that the push plate 11 can move vertically stably. At the same time, when the push plate 11 moves, the limit spring 13 is compressed. The movement of the push plate 11 will pull the pull rod 14, and the movement of the pull rod 14 will pull the slide plate 15. The movement of the slide plate 15 will compress the return spring 16. At the same time, the fixed frame 9 can limit the slide plate 15, so that the slide plate 15 can move laterally stably. When the slide plate 15 moves, it will drive the limit plate 17 to move laterally. At this time, the mold 6 can be inserted into the fixing buckle 5, and the limiting groove is aligned with the limiting plate 17, and the outer wall of the limiting plate 17 is aligned with the fixing buckle 5 The inner walls of the mold 6 are provided with rubber pads, which can reduce the noise caused by vibration contact. At this time, the unlocking lever 8 is pushed to rotate and reset, and the limit spring 13 loses its limit to push the push plate 11 up. The reset of the push plate 11 will push the push rod 10 and the pull rod 14, and the unlocking lever 8 is driven to rotate and reset through the push rod 10. At the same time, the reset spring 16 loses its limit to push the slide plate 15 to reset. At this time, the two slides 15 move to the side close to each other and drive the limit plate 17 to move and engage with the limit groove to fix the mold 6. At this time, the raw materials of the foam product can be poured into the mold 6, and the mold 6 can be vibrated by starting the vibration motor 7. The electric push rod 3 is powered by an external power supply. By starting the electric push rod 3, the pressing plate 4 can be driven to move and press the raw materials in the mold 6, so that the raw materials in the mold 6 are evenly distributed. A vent is provided on the top of the pressing plate 4, which is convenient for inputting steam into the mold 6 to form foam plastics.

[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A foam product mold that facilitates uniform distribution of raw materials, characterized in that: comprising a base (1); A support frame (2), an electric push rod (3), a pressure plate (4), a fixing buckle (5), a mold (6), a vibration motor (7) and a limit plate (17), wherein the support frame (2) is fixedly connected to the top of the base (1), the electric push rod (3) is fixedly connected to the top of the support frame (2), and the electric push rod (3) passes through the support frame (2), the pressure plate (4) is fixedly connected to the bottom of the electric push rod (3), the number of the fixing buckle (5) and the limit plate (17) are both two, and the two fixing buckles (5) are symmetrically fixedly connected to the support frame (2). The inner wall of the support frame (2), the mold (6) is movably connected to the inner wall of the support frame (2), and the outer wall of the mold (6) is adapted to the inner wall of the fixing buckle (5), the vibration motor (7) is fixedly connected to the top of the base (1), and the top of the vibration motor (7) is in movably contact with the bottom of the mold (6), the two limit plates (17) are respectively slidably connected to the sides of the two support frames (2) away from each other, and the left and right sides of the mold (6) are both provided with limit slots, and the number of the limit slots is two, and the two limit slots are engaged with the corresponding limit plates (17); A limiting mechanism is connected to the limiting plate (17), and the limiting mechanism is used to fix the mold (6).

2. A foam product mold for facilitating uniform distribution of raw materials according to claim 1, characterized in that: The limiting mechanism comprises: two unlocking rods (8), two push rods (10), two push plates (11), two pull rods (14) and two slide plates (15); The two slides (15) are respectively fixedly connected to the side of the two limit plates (17) away from each other, the two pull rods (14) are rotatably connected to the front side of the corresponding slides (15), the two push plates (11) are respectively slidably connected to the side of the two support frames (2) away from each other, the front sides of the two push plates (11) are rotatably connected to the rear sides of the corresponding pull rods (14), the two push rods (10) are rotatably connected to the front sides of the corresponding push plates (11), and the two unlocking rods (8) are rotatably connected to the rear sides of the corresponding push rods (10).

3. A foam product mold for facilitating uniform distribution of raw materials according to claim 1, characterized in that: The left and right sides of the support frame (2) are fixedly connected to fixing frames (9), the tops of the two fixing frames (9) are slidably connected to the bottoms of the corresponding slides (15), and the fixing frames (9) pass through the slides (15), and the front sides of the fixing frames (9) are rotatably connected to the rear sides of the unlocking rods (8).

4. A foam product mold for facilitating uniform distribution of raw materials according to claim 3, characterized in that: The sides of the two fixing frames (9) that are close to each other are fixedly connected with a return spring (16), and the sides of the two return springs (16) that are close to each other are fixedly connected to the sides of the two slide plates (15) that are away from each other.

5. The foam product mold for facilitating uniform distribution of raw materials according to claim 1, characterized in that: The left and right sides of the support frame (2) are both fixedly connected to the limiting frames (12), and the two limiting frames (12) pass through the corresponding push plates (11).

6. A foam product mold for facilitating uniform distribution of raw materials according to claim 5, characterized in that: The tops of the two limiting frames (12) are fixedly connected to the limiting springs (13), and the tops of the two limiting springs (13) are fixedly connected to the bottoms of the corresponding push plates (11).