Discharge port of extruder
The combination of the ion wind rod and the material dispensing mechanism solves the problem of electrostatic adsorption of TPV materials, realizes electrostatic neutralization and particle separation without manual peeling, and reduces labor costs.
Patent Information
- Application Number
- CN202422062742.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-26
AI Technical Summary
After extrusion and pelletization, TPV materials are easily adsorbed on the discharge port and around the container due to static electricity, making manual stripping time-consuming and labor-intensive, and increasing labor costs.
An ion wind bar is used to generate air masses with positive and negative charges to neutralize the static electricity on the surface of the particles. The particles are moved by the material-moving mechanism to increase the contact area between the particles and the air masses. The material-blocking mechanism is used to block the outflow of particles, thereby achieving static neutralization and particle separation.
It effectively eliminates static electricity, prevents particles from adhering to the discharge port and the inner wall of the container, saves labor costs, and improves the effect of static electricity removal.
Smart Images

Figure CN223354877U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of extruders, in particular to an extruder discharge port. Background Art
[0002] Extruder is a type of plastic machinery. According to the direction of material flow in the die and the angle between the center line of the screw, the die head can be divided into right-angle die head and bevel die head.
[0003] Currently, after extrusion and pelletizing, TPV materials in China are commonly subject to static electricity adsorption at the discharge port. This is particularly prevalent when pelletizing requirements are low, especially when pellets of varying shapes are adsorbed. When this occurs, manual pellet removal is required. Furthermore, because the pellets contain static electricity, they easily adhere to the surrounding container. Manual removal is time-consuming and labor-intensive, significantly increasing labor costs.
[0004] For this purpose, we propose an extruder discharge port. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art that TPV particles are easily adsorbed on the discharge port and around the container due to static electricity, which makes manual stripping time-consuming and labor-intensive, and increases labor costs, and to propose an extruder discharge port.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] An extruder discharge port, comprising:
[0008] A discharge pipe installed on one side of the extruder discharge port is used to guide the extruded material to flow out smoothly. An air inlet hole is opened through the outer wall of one side of the discharge pipe to introduce air into the discharge pipe. A material blocking mechanism is installed in the air inlet hole to prevent particles from flowing out of the air inlet hole.
[0009] A connecting frame, the connecting frame is fixedly mounted on an outer wall of one side of the discharge pipe, the connecting frame is connected to the air inlet, an upper mounting tube is fixedly passed through the top of the connecting frame, and a lower mounting tube is fixedly mounted on the bottom inner wall of the connecting frame;
[0010] The ion wind rod is installed on the inner side of the upper mounting tube, and the bottom end of the ion wind rod is located in the lower mounting tube. The outer wall of the ion wind rod is provided with a nozzle for ejecting air masses, and the nozzle is arranged in the direction of the air inlet, so that the air mass can be ejected directly in the direction of the air inlet and enter the discharge pipe to contact the particles.
[0011] The material shifting mechanism is arranged on the inner side of the discharge pipe and is used for shifting the particles.
[0012] In one possible design, the material blocking mechanism includes an air inlet frame, which is fixed to the inner wall of the air inlet hole. The top inner wall and the bottom inner wall of the air inlet frame are fixed with a plurality of equally spaced blocking bars, and the spacing between the blocking bars is smaller than the size of the particles, thereby effectively blocking the particles from passing through the air inlet hole.
[0013] In a possible design, two symmetrically arranged inclined surfaces are provided on one side of the baffle to guide the air mass into the discharge pipe to reduce resistance.
[0014] In one possible design, the material-moving mechanism includes a motor, which is fixed on the outer wall of one side of the discharge pipe. One end of the motor output shaft passes through the discharge pipe and is fixed with a rotating shaft. The outer wall of the rotating shaft is fixed with two surrounding shifting plates. The shifting plates can move the particles to lift them, thereby facilitating the contact between the air mass and the particle surface. A groove is provided on one side of the shifting plate. The groove not only helps to reduce the weight of the shifting plate, but also can accommodate and guide the material particles to a certain extent. The inner wall of the groove is provided with multiple through holes, which can facilitate the air mass to pass through and contact with the particle surface, thereby facilitating the neutralization of static electricity.
[0015] In a possible design, the size of the through-hole is larger than the size of the particles, and the particles can freely fall through the through-hole during the lifting process, thereby achieving the effect of breaking up the particles.
[0016] In one possible design, two positioning strips are fixed on the outer wall of the ion wind rod, and two positioning grooves are provided on the inner walls of the upper mounting tube and the lower mounting tube. The positioning strips and the positioning grooves cooperate so that the ion wind rod can be accurately installed in the designated position.
[0017] In a possible design, a top screw is passed through the outer wall thread of the upper mounting tube to limit the ion wind rod to prevent the ion wind rod from moving at will, and the installation and disassembly are convenient, which facilitates the subsequent maintenance of the ion wind rod.
[0018] In a possible design, a rubber pad is bonded to one end of the top screw, and the rubber pad contacts the ion wind rod, which can reduce the wear of the ion wind rod caused by the rotation of the top screw and extend the service life of the equipment.
[0019] In the present application, when in use, the particles pass through the discharge pipe, and then the ion wind rod is started, and the ion wind rod blows out air masses with positive and negative charges. The air masses are guided by the inclined surface and pass through the gaps of the baffle bars into the discharge pipe. The air masses come into contact with the particles, and the static electricity on the surface of the particles is neutralized. At the same time, the motor is started, and the motor drives the rotating shaft to rotate, and the rotating shaft drives the paddle to rotate. The paddle paddle paddles the particles to lift them up, and the particles fall freely during the lifting process, achieving the effect of local dispersion, increasing the contact area between the air masses and the surface of the particles, and improving the effect of static electricity removal.
[0020] Beneficial effects:
[0021] In the utility model, the extruder discharge port is provided with multiple structures such as an ion wind rod, an air inlet hole and a top screw. The ion wind rod can generate a large number of air masses with positive and negative charges, so that the static electricity on the surface of the particles is neutralized, thereby achieving the purpose of eliminating static electricity and preventing the particles from adhering to the discharge port and the inner wall of the container. Manual peeling is not required, thus saving labor costs.
[0022] In the utility model, the extruder discharge port can stir and lift particles through the setting of the material digging mechanism, which can partially break up the particles, increase the contact area between the particles and the air mass, and improve the static electricity removal effect;
[0023] The utility model can neutralize static electricity on the surface of the particles, prevent the particles from adhering to the discharge port and the inner wall of the container, and does not require manual peeling, saving labor costs. It can also move and lift the particles to increase the contact area between the particles and the air mass, thereby improving the static removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the present utility model;
[0026] Figure 2 This is a schematic diagram of the exploded structure of an embodiment of the present utility model;
[0027] Figure 3 This is a partial cross-sectional structural diagram of an embodiment of the present utility model;
[0028] Figure 4 This is a schematic diagram of the paddle, groove and through-hole structure of an embodiment of the present invention.
[0029] In the figure: 1. discharge pipe; 2. air inlet hole; 3. air inlet frame; 4. connecting frame; 5. upper mounting tube; 6. lower mounting tube; 7. positioning groove; 8. ion wind rod; 9. positioning bar; 10. top screw; 11. rubber pad; 12. motor; 13. rotating shaft; 14. dial plate; 15. stop bar; 16. inclined surface; 17. groove; 18. through hole. DETAILED DESCRIPTION
[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.
[0033] Example 1
[0034] Reference Figures 1-4 , an extruder discharge port, comprising:
[0035] A discharge pipe 1 is installed on one side of the extruder discharge port, and is used to guide the extruded material to flow out smoothly. An air inlet hole 2 is opened through the outer wall of one side of the discharge pipe 1, and is used to introduce air mass into the discharge pipe 1. A material blocking mechanism is installed in the air inlet hole 2, and is used to block particles from flowing out of the air inlet hole 2. The material blocking mechanism includes an air inlet frame 3, which is fixed to the inner wall of the air inlet hole 2. The top inner wall and the bottom inner wall of the air inlet frame 3 are fixed with a plurality of equidistantly distributed blocking bars 15. The spacing between the blocking bars 15 is smaller than the size of the particles, thereby effectively blocking the particles from passing through the air inlet hole 2.
[0036] The connecting frame 4 is fixed on the outer wall of one side of the discharge pipe 1. The connecting frame 4 is connected to the air inlet 2. The top of the connecting frame 4 is fixed with an upper mounting tube 5, and the bottom inner wall of the connecting frame 4 is fixed with a lower mounting tube 6.
[0037] The ion wind rod 8 is installed on the inner side of the upper mounting tube 5, and the bottom end of the ion wind rod 8 is located in the lower mounting tube 6, which provides support and positioning for the ion wind rod 8. The outer wall of the ion wind rod 8 is provided with a nozzle for ejecting the air mass, and the nozzle is arranged in the direction of the air inlet 2, so that the air mass can be ejected directly in the direction of the air inlet 2 and enter the discharge pipe 1 to contact the particles.
[0038] The material-moving mechanism is arranged on the inner side of the discharge pipe 1 and is used to move the particles. The material-moving mechanism includes a motor 12. The motor 12 is fixed on the outer wall of one side of the discharge pipe 1. One end of the output shaft of the motor 12 passes through the discharge pipe 1 and is fixed with a rotating shaft 13. The outer wall of the rotating shaft 13 is fixed with two surrounding shifting plates 14. The shifting plates 14 can move the particles to lift them up, thereby facilitating the contact between the air mass and the particle surface. Grooves 17 are provided on one side of the shifting plates 14. These grooves 17 not only help to reduce the weight of the shifting plates 14, but also can accommodate and guide the material particles to a certain extent. The inner wall of the groove 17 is provided with multiple through holes 18, which can facilitate the air mass to pass through and contact with the particle surface, thereby facilitating the neutralization of static electricity.
[0039] Example 2
[0040] An extruder discharge port improved on the basis of Example 1;
[0041] In one aspect of this embodiment, two symmetrically arranged inclined surfaces 16 are provided on one side of the baffle 15 to guide the air mass into the discharge pipe 1 to reduce resistance. The inclined surface 16 can also be replaced by an arc surface to achieve a similar effect.
[0042] In one aspect of this embodiment, two positioning bars 9 are fixedly provided on the outer wall of the ion wind rod 8, and two positioning grooves 7 are provided on the inner walls of the upper mounting tube 5 and the lower mounting tube 6. The positioning bars 9 and the positioning grooves 7 cooperate with each other so that the ion wind rod 8 can be accurately installed in the specified position. The positioning bars 9 and the positioning grooves 7 can also be set to three or other numbers.
[0043] In one aspect of this embodiment, a top screw 10 is passed through the outer wall thread of the upper mounting tube 5, which can limit the ion wind rod 8 to prevent the ion wind rod 8 from moving at will, and is easy to install and disassemble, making it convenient for later maintenance of the ion wind rod 8.
[0044] In one aspect of this embodiment, the size of the through hole 18 is larger than the size of the particles. During the lifting process, the particles can freely fall through the through hole 18, or fall to both sides from the groove 17, thereby achieving the effect of breaking up the particles, further facilitating the contact between the air mass and the particle surface, and thus achieving the effect of static neutralization. The through hole 18 can be set to a circular shape, a square shape or other suitable shapes, and the paddle 14 can also be customized according to the shape of the particles.
[0045] In one aspect of this embodiment, a rubber pad 11 is bonded to one end of the top screw 10, and the rubber pad 11 is in conflict with the ion wind rod 8, which can reduce the wear of the ion wind rod 8 caused by the rotation of the top screw 10 and extend the service life of the equipment. The rubber pad 11 can also be replaced with silicone or other soft materials.
[0046] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are only used to distinguish various features and have no actual order or directional meaning, and this application is not limited to this.
[0047] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0048] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An extruder discharge port, characterized in that, include: A discharge pipe (1) is installed on one side of the discharge port of the extruder, an air inlet hole (2) is provided through the outer wall of one side of the discharge pipe (1), and a material blocking mechanism is installed in the air inlet hole (2) for blocking particles from flowing out of the air inlet hole (2); A connecting frame (4), wherein the connecting frame (4) is fixedly mounted on an outer wall of one side of the discharge pipe (1), the connecting frame (4) is connected to the air inlet (2), an upper mounting tube (5) is fixedly passed through the top of the connecting frame (4), and a lower mounting tube (6) is fixedly mounted on the inner wall of the bottom of the connecting frame (4); An ion wind rod (8), wherein the ion wind rod (8) is installed inside the upper mounting tube (5), the bottom end of the ion wind rod (8) is located inside the lower mounting tube (6), and the outer wall of the ion wind rod (8) is provided with a spray hole for ejecting air masses, and the spray hole is arranged in the direction of the air inlet (2); A material shifting mechanism is provided on the inner side of the discharge pipe (1) and is used for shifting particles.
2. An extruder discharge port according to claim 1, characterized in that, The material blocking mechanism comprises an air inlet frame (3), which is fixed on the inner wall of the air inlet hole (2), and a plurality of blocking bars (15) distributed at equal distances are fixed on the top inner wall and the bottom inner wall of the air inlet frame (3), wherein the spacing between the blocking bars (15) is smaller than the size of the particles.
3. An extruder discharge port according to claim 2, characterized in that, Two symmetrically arranged inclined surfaces (16) are provided on one side of the blocking bar (15).
4. An extruder discharge port according to claim 3, characterized in that, The material shifting mechanism comprises a motor (12), the motor (12) being fixed on an outer wall of one side of the material discharging pipe (1), one end of the output shaft of the motor (12) passing through the material discharging pipe (1) and being fixed with a rotating shaft (13), the outer wall of the rotating shaft (13) being fixed with two surrounding shifting plates (14), one side of each shifting plate (14) being provided with a groove (17), and the inner wall of the groove (17) being provided with a plurality of through holes (18).
5. An extruder discharge port according to claim 4, characterized in that, The size of the through-holes (18) is larger than that of the particles.
6. An extruder discharge port according to claim 5, characterized in that, The outer wall of the ion wind rod (8) is fixed with two positioning strips (9), and the inner walls of the upper mounting tube (5) and the lower mounting tube (6) are both provided with two positioning grooves (7), and the positioning strips (9) and the positioning grooves (7) are matched.
7. An extruder discharge port according to claim 6, characterized in that, The outer wall of the upper mounting tube (5) is threaded with a top screw (10) for limiting the position of the ion wind rod (8).
8. An extruder discharge port according to claim 7, characterized in that, One end of the top screw (10) is bonded with a rubber pad (11), and the rubber pad (11) and the ion wind rod (8) are in conflict with each other.