Waste recovery device for emulsion preparation
By combining the slag-liquid separation mechanism and the spiral extrusion mechanism, the problem of low solid waste separation efficiency in emulsion preparation is solved, efficient separation and recovery of waste liquid is achieved, clogging of the guide pipe is prevented, and the environmental protection and resource utilization of emulsion preparation are improved.
Patent Information
- Application Number
- CN202422777089.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In the existing emulsion preparation process, the separation and recovery efficiency of solid waste is low, resulting in environmental pollution and waste of raw materials, and the existing equipment cannot effectively remove waste liquid from the solid waste.
It adopts slag-liquid separation mechanism and spiral extrusion mechanism, uses spiral blades and spiral brushes to transport solid waste, separates waste liquid through drainage holes, and uses spiral extrusion blades to squeeze out waste liquid. Combined with servo cylinder to control the baffle plate, efficient separation and recovery of solid waste can be achieved.
It achieves effective separation of solid waste and waste liquid, prevents blockage of the material guide pipe, improves recycling efficiency, and facilitates subsequent waste recycling.
Smart Images

Figure CN223355020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion processing equipment, in particular to a waste material recovery device for emulsion preparation. Background Art
[0002] Emulsion is made by mixing and stirring a variety of solid raw materials and liquid raw materials. The emulsion is generally placed in an emulsion tank for stirring. After the emulsion processing is completed, the emulsion is discharged from the bottom of the emulsion tank. During the processing of the emulsion, a certain amount of waste liquid will be generated. If the waste liquid is discharged directly, it will not only pollute the environment, but also cause waste of raw materials. The waste liquid needs to be recycled.
[0003] The existing patent application number CN202123325554.3 discloses a device for recycling emulsion solid waste. A auger feeder can separate solid waste from liquid waste and store them separately. However, the solid waste generated by emulsion preparation is generally slag. The auger conveying method cannot effectively transport and separate the solid waste, and the interception net cannot effectively remove the waste liquid from the solid waste, thus affecting the recycling effect.
[0004] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content
[0005] In view of the above defects, the utility model provides a waste material recycling device for emulsion preparation to solve the problem of recycling waste material for emulsion preparation.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A waste material recovery device for emulsion preparation comprises a frame and a slag-liquid separation bin mounted on the upper end of the frame, wherein the bottom right side of the slag-liquid separation bin is connected to a circular extrusion cylinder via a material guide pipe, the slag-liquid separation bin is provided with a slag-liquid separation mechanism, and the circular extrusion cylinder is provided with a spiral extrusion mechanism;
[0008] The slag-liquid separation mechanism includes a rotating motor, a rotating shaft, a plurality of spiral blades, a plurality of drainage holes, a liquid collecting tank, a fixed rod, a cleaning shaft and a cleaning scraper. The rotating motor is horizontally installed on the left side of the slag-liquid separation bin, the rotating shaft is movably inserted in the slag-liquid separation bin, and the left end is connected to the rotating end of the rotating motor, the plurality of spiral blades are evenly installed on the rotating shaft, the plurality of drainage holes are evenly opened at the bottom of the slag-liquid separation bin, the liquid collecting tank is installed at the bottom of the plurality of drainage holes, the fixed rod is installed on the right side of the slag-liquid separation bin, the cleaning shaft is movably inserted on the fixed rod, and the cleaning scraper is installed on the cleaning shaft and fits the inner wall of the guide pipe.
[0009] Furthermore, the spiral extrusion mechanism includes a driving motor, a conical extrusion shaft, a plurality of spiral extrusion blades, a plurality of drainage holes 2, a liquid collecting tank 2 and a discharge pipe. The driving motor is horizontally installed on the left side of the circular extrusion cylinder, the conical extrusion shaft is movably installed in the circular extrusion cylinder, and the left end is connected to the rotating end of the driving motor. The plurality of spiral extrusion blades are evenly installed on the conical extrusion shaft, the plurality of drainage holes 2 are evenly opened at the bottom of the circular extrusion cylinder, the liquid collecting tank 2 is installed at the bottom of the plurality of drainage holes 2, and the discharge pipe is inserted on the right side of the bottom of the circular extrusion cylinder.
[0010] Furthermore, a servo cylinder is installed at the upper right end of the circular extrusion cylinder, a push plate is installed at the telescopic end of the servo cylinder, a connecting rod is movably inserted at the right side of the circular extrusion cylinder, a material blocking plate is installed at the left end of the connecting rod, and the right end of the connecting rod is connected to the push plate.
[0011] Furthermore, spiral brushes are respectively installed on the upper ends of the plurality of spiral blades.
[0012] Furthermore, the upper end of the cleaning shaft is connected to the rotating shaft through a set of bevel gears.
[0013] Furthermore, the bottoms of the first and second liquid collecting tanks are respectively provided with drainage ports.
[0014] The utility model provides a waste material recovery device for emulsion preparation, which has the following beneficial effects: a slag-liquid separation mechanism is provided in the slag-liquid separation bin, and a plurality of spiral blades are used in conjunction with spiral brushes on the surface to evenly transport solid waste. Waste liquid in the solid waste can be discharged into a liquid collecting tank through a plurality of drainage holes, thereby achieving slag-liquid separation processing. The cleaning shaft drives the cleaning scraper to rotate, which can prevent the guide pipe from being blocked;
[0015] The spiral extrusion mechanism uses a spiral extrusion shaft to drive several spiral extrusion blades to rotate, and the solid waste is spirally extruded. The extruded waste liquid flows into the second collecting tank. The servo cylinder drives the baffle plate to open, and the waste residue can be discharged through the discharge pipe, thereby improving the residue-liquid separation effect and facilitating subsequent recycling and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of a waste recovery device for emulsion preparation described in the utility model.
[0017] Figure 2 This is a schematic diagram of the slag-liquid separation mechanism of the utility model.
[0018] Figure 3 It is a side sectional view of the slag-liquid separation bin of the utility model.
[0019] Figure 4 This is a schematic diagram of the spiral extrusion mechanism of the utility model.
[0020] In the figure: 1. Frame; 2. Slag-liquid separation bin; 3. Material guide pipe; 4. Circular extrusion cylinder; 5. Rotating motor; 6. Rotating shaft; 7. Spiral blade; 8. Drain hole 1; 9. Liquid collecting tank 1; 10. Fixed rod; 11. Cleaning shaft; 12. Cleaning scraper; 13. Driving motor; 14. Conical extrusion shaft; 15. Spiral extrusion blade; 16. Drain hole 2; 17. Liquid collecting tank 2; 18. Discharge pipe; 19. Servo cylinder; 20. Push plate; 21. Connecting rod; 22. Material stop plate; 23. Spiral brush; 24. Bevel gear set. DETAILED DESCRIPTION
[0021] The present invention will be described in detail below with reference to the accompanying drawings. Figure 1-4 As shown: A waste material recovery device for emulsion preparation, comprising a frame 1 and a slag-liquid separation bin 2 mounted on the upper end of the frame 1, wherein the bottom right side of the slag-liquid separation bin 2 is connected to a circular extrusion cylinder 4 through a material guide pipe 3, a slag-liquid separation mechanism is provided in the slag-liquid separation bin 2, and a spiral extrusion mechanism is provided in the circular extrusion cylinder 4; the slag-liquid separation mechanism comprises a rotating motor 5, a rotating shaft 6, a plurality of spiral blades 7, a plurality of drainage holes 8, a liquid collecting tank 9, a fixing rod 10, a cleaning shaft 11 and a cleaning scraper 12, wherein the rotating motor 5 is horizontally mounted on the slag-liquid separation bin 2 On the left side, the rotating shaft 6 is movably inserted in the slag-liquid separation bin 2, and the left end is connected to the rotating end of the rotating motor 5, a number of spiral blades 7 are evenly installed on the rotating shaft 6, a number of drainage holes 8 are evenly opened at the bottom of the slag-liquid separation bin 2, the collecting tank 9 is installed at the bottom of the number of drainage holes 8, the fixed rod 10 is installed on the right side of the slag-liquid separation bin 2, the cleaning shaft 11 is movably inserted on the fixed rod 10, the cleaning scraper 12 is installed on the cleaning shaft 11, and is in contact with the inner wall of the guide tube 3; the spiral extrusion mechanism includes a driving motor 13, a cone Conical extrusion shaft 14, several spiral extrusion blades 15, several drainage holes 16, two collecting tanks 17 and discharge pipe 18, the drive motor 13 is horizontally installed on the left side of the circular extrusion cylinder 4, the conical extrusion shaft 14 is movably installed in the circular extrusion cylinder 4, and the left end is connected to the rotating end of the drive motor 13, several spiral extrusion blades 15 are evenly installed on the conical extrusion shaft 14, several drainage holes 16 are evenly opened at the bottom of the circular extrusion cylinder 4, the collecting tank 17 is installed at the bottom of several drainage holes 16, and the discharge pipe 18 is inserted On the right side of the bottom of the circular extrusion cylinder 4; a servo cylinder 19 is installed on the upper end of the right side of the circular extrusion cylinder 4, and a push plate 20 is installed on the telescopic end of the servo cylinder 19. A connecting rod 21 is movably inserted on the right side of the circular extrusion cylinder 4, and a material baffle plate 22 is installed on the left end of the connecting rod 21. The right end of the connecting rod 21 is connected to the push plate 20; spiral brushes 23 are respectively installed on the upper ends of several spiral blades 7; the upper end of the cleaning shaft 11 and the rotating shaft 6 are connected by a group of bevel gear sets 24; drainage ports are respectively provided at the bottom of the liquid collecting tank 1 9 and the liquid collecting tank 2 17.
[0022] The working principle of this embodiment is as follows: the electrical equipment used in the device is controlled by an external controller. The slag-liquid separation chamber 2 is U-shaped and has a feeding port at the top. When in use, the user first puts the solid waste generated by the emulsion preparation into the slag-liquid separation chamber 2;
[0023] During slag-liquid separation: the rotating motor 5 is horizontally installed on the left side of the slag-liquid separation bin 2, the rotating shaft 6 is movably inserted in the slag-liquid separation bin 2 through a fastening bearing, and the left end is connected to the rotating end of the rotating motor 5, a number of spiral blades 7 are evenly installed on the rotating shaft 6, a number of drainage holes 8 are evenly opened at the bottom of the slag-liquid separation bin 2, a collecting tank 9 is installed at the bottom of a number of drainage holes 8, a fixed rod 10 is installed on the right side of the slag-liquid separation bin 2, a cleaning shaft 11 is movably inserted on the fixed rod 10 through a fastening bearing, a cleaning scraper 12 is installed on the cleaning shaft 11, and fits with the inner wall of the guide tube 3, a number of spiral blades 7 are respectively installed on the upper ends of the spiral brushes 23, and the upper end of the cleaning shaft 11 and the rotating shaft 6 are connected by a group of bevel gear sets 24. Figure 2 and Figure 3 As shown, the rotating motor 5 drives a plurality of spiral blades 7 to rotate through the rotating shaft 6, and cooperates with the spiral brushes 23 on the surface to evenly convey the solid waste. The spiral brushes 23 are in contact with the inner wall of the slag-liquid separation bin 2 to improve the conveying effect. The waste liquid in the solid waste can be discharged into the collecting tank 9 through a plurality of drainage holes 8, thereby realizing the slag-liquid separation treatment. The rotating shaft 6 drives the cleaning shaft 11 to rotate through a set of bevel gears 24, and the cleaning shaft 11 drives the cleaning scraper 12 to rotate, which can prevent the guide pipe 3 from being blocked.
[0024] During spiral extrusion: the drive motor 13 is horizontally installed on the left side of the circular extrusion cylinder 4, the tapered extrusion shaft 14 is movably installed in the circular extrusion cylinder 4 through a fastening bearing, and the left end is connected to the rotating end of the drive motor 13, a number of spiral extrusion blades 15 are evenly installed on the tapered extrusion shaft 14, a number of drainage holes 16 are evenly opened at the bottom of the circular extrusion cylinder 4, a collection tank 17 is installed at the bottom of the number of drainage holes 16, a discharge pipe 18 is inserted into the right side of the bottom of the circular extrusion cylinder 4, a servo cylinder 19 is installed at the upper end of the right side of the circular extrusion cylinder 4, a push plate 20 is installed at the telescopic end of the servo cylinder 19, a connecting rod 21 is movably inserted into the right side of the circular extrusion cylinder 4, a baffle plate 22 is installed at the left end of the connecting rod 21, and the right end of the connecting rod 21 is connected to the push plate 20, such as Figure 4As shown, the initial position of the baffle plate 22 is located on the left side of the circular extrusion cylinder 4. The solid waste after slag-liquid separation falls into the circular extrusion cylinder 4 through the guide pipe 3. The driving motor 13 drives the plurality of spiral extrusion blades 15 to rotate through the conical extrusion shaft 14. The diameter of the right side of the conical extrusion shaft 14 gradually increases, and the accumulated solid waste is spirally extruded in conjunction with the plurality of spiral extrusion blades 15. The extruded waste liquid flows into the second liquid collecting tank 17. The telescopic end of the servo cylinder 19 extends to drive the baffle plate 22 to open, and the waste slag can be discharged through the discharge pipe 18, thereby improving the slag-liquid separation effect and facilitating subsequent recycling and treatment.
[0025] The above technical solutions only reflect the preferred technical solutions of the present utility model. Any changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the scope of protection of the present utility model.
Claims
1. A waste material recovery device for emulsion preparation, comprising a frame (1) and a slag-liquid separation bin (2) mounted on the upper end of the frame (1), wherein the bottom right side of the slag-liquid separation bin (2) is connected to a circular extrusion cylinder (4) via a material guide pipe (3), characterized in that: The slag-liquid separation bin (2) is provided with a slag-liquid separation mechanism, and the circular extrusion cylinder (4) is provided with a spiral extrusion mechanism; The slag-liquid separation mechanism comprises a rotating motor (5), a rotating shaft (6), a plurality of spiral blades (7), a plurality of drainage holes (8), a liquid collecting tank (9), a fixed rod (10), a cleaning shaft (11) and a cleaning scraper (12), wherein the rotating motor (5) is horizontally mounted on the left side of the slag-liquid separation bin (2), the rotating shaft (6) is movably inserted in the slag-liquid separation bin (2), and the left end is connected to the rotating end of the rotating motor (5), the plurality of spiral blades (7) are evenly mounted on the rotating shaft (6), the plurality of drainage holes (8) are evenly opened at the bottom of the slag-liquid separation bin (2), the liquid collecting tank (9) is mounted at the bottom of the plurality of drainage holes (8), the fixed rod (10) is mounted on the right side of the slag-liquid separation bin (2), the cleaning shaft (11) is movably inserted on the fixed rod (10), and the cleaning scraper (12) is mounted on the cleaning shaft (11) and fits the inner wall of the guide pipe (3).
2. The waste recycling device for emulsion preparation according to claim 1, characterized in that: The screw extrusion mechanism includes a driving motor (13), a conical extrusion shaft (14), a plurality of spiral extrusion blades (15), a plurality of drainage holes (16), a second liquid collecting tank (17) and a discharge pipe (18), wherein the driving motor (13) is horizontally mounted on the left side of the circular extrusion cylinder (4), the conical extrusion shaft (14) is movably mounted in the circular extrusion cylinder (4), and the left end is connected to the rotating end of the driving motor (13), the plurality of spiral extrusion blades (15) are evenly mounted on the conical extrusion shaft (14), the plurality of drainage holes (16) are evenly opened at the bottom of the circular extrusion cylinder (4), the second liquid collecting tank (17) is mounted at the bottom of the plurality of drainage holes (16), and the discharge pipe (18) is inserted into the right side of the bottom of the circular extrusion cylinder (4).
3. The waste recycling device for emulsion preparation according to claim 1, characterized in that: A servo cylinder (19) is installed at the upper right end of the circular extrusion cylinder (4), and a push plate (20) is installed at the telescopic end of the servo cylinder (19). A connecting rod (21) is movably inserted at the right side of the circular extrusion cylinder (4), and a material blocking plate (22) is installed at the left end of the connecting rod (21). The right end of the connecting rod (21) is connected to the push plate (20).
4. The waste recycling device for emulsion preparation according to claim 1, characterized in that: A spiral brush (23) is respectively installed on the upper ends of the plurality of spiral blades (7).
5. The waste recycling device for emulsion preparation according to claim 1, characterized in that: The upper end of the cleaning shaft (11) is connected to the rotating shaft (6) via a bevel gear set (24).
6. The waste recycling device for emulsion preparation according to claim 1, characterized in that: The bottoms of the liquid collecting tank 1 (9) and the liquid collecting tank 2 (17) are respectively provided with drainage ports.
Citation Information
Patent Citations
Recycling device for emulsion solid waste
CN216497914U