Automatic sorting, boxing and stacking system for collagen casings
The automated system solves the low efficiency issues of manual sorting, boxing, labeling and palletizing during the collagen casing packaging process, achieves efficient automated packaging, reduces human resource costs and improves the safety and stability of the packaging area.
Patent Information
- Application Number
- CN202422126323.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, manual sorting, boxing, labeling and palletizing of collagen casings are inefficient, time-consuming and wasteful of human resources.
An automated system using metal detection modules, visual sorting modules, RGV transfer modules and packing and palletizing modules is used to achieve automatic sorting, packing, labeling and palletizing of collagen casing boxes. RGV vehicles and AGV transfer modules are used for material transfer, and robot modules are combined for automated operations.
It improves packaging efficiency, reduces human resource costs, enhances the safety and stability of the packaging area, and realizes a fully automated packaging process.
Smart Images

Figure CN223356020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of collagen casing production, in particular to an automatic sorting, packing and palletizing system for collagen casings. Background Art
[0002] In the production of collagen casings, collagen casing boxes are used to package the casings. In the prior art, the packaged collagen casing boxes are manually sorted, boxed, labeled, and palletized for storage. This method is inefficient, time-consuming, and wastes a lot of human resources. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an automatic sorting, packing and palletizing system for collagen casings, which can solve the problem of low efficiency of traditional manual sorting, packing, labeling, palletizing and warehousing of packaging boxes.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: a collagen casing automatic sorting, packing and palletizing system, the innovation of which is:
[0005] Metal detection module: used to detect metal inside the collagen unit casings packed in boxes and remove unqualified products containing metal foreign matter;
[0006] Visual sorting module: used to identify the barcode on the top of the collagen casing box and send it to the system for sorting and classification;
[0007] RGV transport module: The system sends instructions to the RGV vehicle, which transports the collagen casing boxes to the designated area for classification;
[0008] Packing and palletizing module: used for automatic packing of collagen casing boxes, labeling, transporting, identification, sorting and palletizing;
[0009] The metal detection module and the visual sorting module are both installed on a main conveyor belt, and the metal detection module is used to detect metal substances in the collagen casing boxes on the main conveyor belt; a sorting storage rack is provided on one side of the main conveyor belt, and the visual sorting module is used to identify the QR code on the collagen casing box, and different types of collagen casing boxes are respectively conveyed to the sorting storage rack on the corresponding side of the main conveyor belt;
[0010] The RGV transfer module is arranged on the other side of the main conveyor belt, and the RGV transfer module is used to receive different types of collagen casing boxes on the sorting storage rack and transport them in categories, and the output end of the RGV transfer module is vertically docked with the packing and palletizing module;
[0011] The case packing and palletizing module includes a case packing conveyor frame, a case sealing machine, an auxiliary case packing robot arm, a labeling machine, a carton temporary storage, an AGV transfer module and an identification palletizing module; the case packing conveyor frame is vertically arranged at the output end of the RGV transfer module, and the case packing conveyor frame is sequentially provided with a collagen casing box feeding station, a carton bottom sealing station, a case packing station, a labeling station, a carton temporary storage station and an AGV transfer station along the extension direction; the collagen casing box feeding station is the starting end of the case packing conveyor frame; the case sealing machine is arranged at the carton bottom sealing station of the case packing conveyor frame, and a carton feeding conveyor frame is vertically arranged on the side of the carton bottom sealing station; the auxiliary case packing robot arms are arranged on both sides of the case packing station, and an independent conveyor belt structure is provided at the case packing station; through the auxiliary case packing The box robotic arm packs the collagen casing boxes delivered from the collagen casing box feeding station on the box conveying rack and the cartons delivered from the carton bottom sealing station at the box conveying station; the labeling station and the carton temporary storage station are respectively located on both sides of the same position of the box conveying rack; the labeling machine is arranged at the labeling station and on one side of the box conveying rack; the carton temporary storage warehouse is arranged at the carton temporary storage station and on the other side of the box conveying rack, the carton temporary storage warehouse is used for temporary storage of the packed cartons when they are not delivered in time, and a carton picking and placing robotic arm is provided at the carton temporary storage warehouse; the AGV transfer module is arranged at the AGV transfer station, and the packaged cartons are transported to the designated area by the AGV transfer module and then identified and palletized by the identification and palletizing module.
[0012] Furthermore, a plurality of storage stations are provided on the sorting and storage rack, and each storage station is used to store collagen casing boxes of the same model.
[0013] Furthermore, the identification and palletizing module includes a palletizing robot arm and a display rack; the palletizing robot arm is arranged on an RGV transfer structure, and a label identification probe is provided on the palletizing robot arm; the display rack is arranged on one side of the palletizing robot arm, and the label identification probe on the palletizing robot arm transports the cartons grasped by the palletizing robot arm to the corresponding position of the display rack for palletizing and stacking.
[0014] The advantages of the present invention are:
[0015] 1) This utility model realizes the automated docking and packaging of the entire packaging through automatic code scanning and labeling, RGV transfer, rack system, collaborative robot module, AGV transfer module, and industrial robot palletizing module; it can improve packaging efficiency, reduce human resource costs, improve corporate benefits, and at the same time greatly improve the safety and stability of the packaging area. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a top view of an automatic sorting, packing and palletizing system for collagen casings according to the present invention.
[0018] Figure 2 This is a partial structural diagram of an automatic sorting, packing and palletizing system for collagen casings according to the present invention.
[0019] Figure 3 This is a schematic diagram of the identification and palletizing module of the automatic sorting, packing and palletizing system for collagen casings of the present invention. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0022] like Figures 1 to 3 The collagen casing automatic sorting, packing and palletizing system shown includes:
[0023] Metal detection module: used to detect metal inside the collagen unit casings packed in boxes and remove unqualified products containing metal foreign matter;
[0024] Visual sorting module: used to identify the barcode on the top of the collagen casing box and send it to the system for sorting and classification;
[0025] RGV transport module: The system sends instructions to the RGV vehicle, which transports the collagen casing boxes to the designated area for classification;
[0026] Case packing and palletizing module: used for automatic case packing of collagen casings, labeling, transfer, identification, sorting and palletizing.
[0027] The metal detection module and the visual sorting module are both installed on a main conveyor belt 1. The metal detection module detects metal substances in the collagen casing boxes on the main conveyor belt. A sorting storage rack 2 is set on one side of the main conveyor belt 1, and the visual sorting module is used to identify the QR code on the collagen casing box, and different types of collagen casing boxes are respectively conveyed to the sorting storage rack 2 on the corresponding side of the main conveyor belt 1.
[0028] The RGV transfer module 3 is arranged on the other side of the main conveyor belt 1, and the RGV transfer module 3 is used to receive different types of collagen casing boxes on the sorting storage rack 2 and transport them by classification, and the output end of the RGV transfer module 3 is vertically docked with the boxing and palletizing module 4;
[0029] The packing and palletizing module 4 includes a packing conveyor frame 41, a carton sealing machine 42, an auxiliary packing robot arm 43, a labeling machine 44, a carton temporary storage 45, an AGV transfer module 46 and an identification and palletizing module 5; the packing conveyor frame 41 is vertically arranged at the output end of the RGV transfer module 3, and the packing conveyor frame 41 is sequentially provided with a collagen casing box feeding station, a carton bottom sealing station, a packing station, a labeling station, a carton temporary storage station and an AGV transfer station along the extension direction; the collagen casing box feeding station is the starting end of the packing conveyor frame 41; the carton sealing machine 42 is arranged at the carton bottom sealing station of the packing conveyor frame 41, and a carton feeding conveyor frame 47 is vertically arranged on the side of the carton bottom sealing station; the auxiliary packing robot arm 43 is arranged on both sides of the packing station, and an independent conveyor belt structure is provided at the packing station; The collagen casing boxes transported from the collagen casing box feeding station on the packing conveyor 1 and the cartons transported from the carton bottom sealing station are packed at the packing station by the auxiliary packing robot arm 43; the labeling station and the carton temporary storage station are respectively located on both sides of the same position of the packing conveyor; the labeling machine 44 is arranged at the labeling station and on one side of the packing conveyor 41; the carton temporary storage warehouse 45 is arranged at the carton temporary storage station and on the other side of the packing conveyor 41, and the carton temporary storage warehouse 45 is used for temporary storage of the completed cartons when they are not delivered in time, and a carton picking and placing robot arm is provided at the carton temporary storage warehouse 45; the AGV transfer module 46 is arranged at the AGV transfer station, and the packaged cartons are transported to the designated area by the AGV transfer module 46 and then identified and palletized by the identification and palletizing module 5.
[0030] A plurality of storage stations are provided on the sorting storage rack 2, and each storage station is used to store collagen casing boxes of the same model.
[0031] The identification and palletizing module 5 includes a palletizing robot arm 51 and a display rack 52; the palletizing robot arm 51 is set on an RGV transfer structure, and a label identification probe is set on the palletizing robot arm 51; the display rack 52 is set on one side of the palletizing robot arm 51, and the label identification probe on the palletizing robot arm 51 transports the cartons grabbed by the palletizing robot arm 51 to the corresponding position of the display rack 52 for palletizing and stacking.
[0032] The working principle of this utility model is: automatic code scanning and labeling, RGV transfer, rack system, collaborative robot module, AGV transfer module, and industrial robot palletizing module to achieve automated docking and packaging of the entire packaging; it can improve packaging efficiency, reduce human resource costs, and improve corporate benefits, while also significantly improving the safety and stability of the packaging area.
[0033] Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements shall fall within the scope of the present invention to be protected.
Claims
1. A collagen casing automatic sorting, packing and palletizing system, characterized by: include Metal detection module: used to detect metal inside the collagen unit casings packed in boxes and remove unqualified products containing metal foreign matter; Visual sorting module: used to identify the barcode on the top of the collagen casing box and send it to the system for sorting and classification; RGV transport module: The system sends instructions to the RGV vehicle, which transports the collagen casing boxes to the designated area for classification; Packing and palletizing module: used for automatic packing of collagen casing boxes, labeling, transporting, identification, sorting and palletizing; The metal detection module and the visual sorting module are both installed on a main conveyor belt, and the metal detection module is used to detect metal substances in the collagen casing boxes on the main conveyor belt; a sorting storage rack is provided on one side of the main conveyor belt, and the visual sorting module is used to identify the QR code on the collagen casing box, and different types of collagen casing boxes are respectively conveyed to the sorting storage rack on the corresponding side of the main conveyor belt; The RGV transfer module is arranged on the other side of the main conveyor belt, and the RGV transfer module is used to receive different types of collagen casing boxes on the sorting storage rack and transport them in categories, and the output end of the RGV transfer module is vertically docked with the packing and palletizing module; The case packing and palletizing module includes a case packing conveyor frame, a case sealing machine, an auxiliary case packing robot arm, a labeling machine, a carton temporary storage, an AGV transfer module and an identification palletizing module; the case packing conveyor frame is vertically arranged at the output end of the RGV transfer module, and the case packing conveyor frame is sequentially provided with a collagen casing box feeding station, a carton bottom sealing station, a case packing station, a labeling station, a carton temporary storage station and an AGV transfer station along the extension direction; the collagen casing box feeding station is the starting end of the case packing conveyor frame; the case sealing machine is arranged at the carton bottom sealing station of the case packing conveyor frame, and a carton feeding conveyor frame is vertically arranged on the side of the carton bottom sealing station; the auxiliary case packing robot arms are arranged on both sides of the case packing station, and an independent conveyor belt structure is provided at the case packing station; through the auxiliary case packing The box robotic arm packs the collagen casing boxes delivered from the collagen casing box feeding station on the box conveying rack and the cartons delivered from the carton bottom sealing station at the box conveying station; the labeling station and the carton temporary storage station are respectively located on both sides of the same position of the box conveying rack; the labeling machine is arranged at the labeling station and on one side of the box conveying rack; the carton temporary storage warehouse is arranged at the carton temporary storage station and on the other side of the box conveying rack, the carton temporary storage warehouse is used for temporary storage of the packed cartons when they are not delivered in time, and a carton picking and placing robotic arm is provided at the carton temporary storage warehouse; the AGV transfer module is arranged at the AGV transfer station, and the packaged cartons are transported to the designated area by the AGV transfer module and then identified and palletized by the identification and palletizing module.
2. The automatic sorting, packing and palletizing system for collagen casings according to claim 1 is characterized by: The sorting and storage rack is provided with a plurality of storage stations, and each storage station is used for storing collagen casing boxes of the same model.
3. The automatic sorting, packing and palletizing system for collagen casings according to claim 1 is characterized by: The identification and palletizing module includes a palletizing robot arm and a display rack; the palletizing robot arm is arranged on an RGV transfer structure, and a label identification probe is provided on the palletizing robot arm; the display rack is arranged on one side of the palletizing robot arm, and the label identification probe on the palletizing robot arm transports the cartons grasped by the palletizing robot arm to the corresponding position of the display rack for palletizing and stacking.
Citation Information
Cited By
Automatic casing boxing and stacking device
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