Heating system of pure water tank respirator

Abstract

The utility model relates to a heating system of a pure water tank respirator, and aims to solve the problems of inconvenience in temperature monitoring and high overhead working risk of the heating system of the pure water tank respirator in the prior art. The system comprises a pure water tank body, a breathing tube, a heating sleeve, a control box and accessory equipment of the control box. Wherein the top of the pure water tank body is provided with a top cover with a breathing tube, and the breathing tube is provided with a heating sleeve and a temperature detector; the control box is located on the side portion of the pure water tank, is connected with the temperature detector through a signal line, has the functions of a display screen, a wireless signal transmission device and the like, and can achieve real-time temperature monitoring, remote data transmission and abnormal alarm. In addition, the system is further provided with safety measures such as an LED warning lamp, so that the safety and efficiency of operation are improved. The pure water tank is suitable for occasions where accurate temperature control is needed and aloft work of personnel is reduced, and is particularly suitable for being applied to pure water tanks in the industries of pharmacy, food and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of pharmaceutical production equipment, in particular to a pure water tank respirator heating system. Background Art

[0002] With the development of the pharmaceutical industry, the quality requirements for purified water used in production processes are becoming increasingly stringent. As a key raw material in pharmaceutical production, the sterility of purified water is a key factor in ensuring drug quality. During the pharmaceutical production process, purified water is typically stored in dedicated pure water tanks. A series of measures are implemented to ensure water purity, including heat sterilization of the air entering the tanks to prevent bacterial intrusion and water contamination.

[0003] Traditionally, heating the air entering the pure water tank prevents bacteria from entering the tank, thereby protecting the water from contamination. However, in practice, to ensure the effective operation of the respirator heating jacket, regular checks are required to ensure the respirator's temperature remains within the specified range. Currently, this inspection is performed manually by workshop staff, requiring them to climb to the top of the pure water tank, which is approximately 5 meters high, manually read the thermometer, and then return to the ground to complete the corresponding records. This traditional manual inspection method is not only inefficient but also poses significant safety hazards. First, frequent high-altitude work increases the risk of accidental falls. Second, manual inspection relies on individual operation, which is prone to misreading or missed detections, and temperature anomalies cannot be detected in a timely manner, which may lead to the risk of water contamination. Furthermore, manual data recording is not conducive to subsequent data analysis and management. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a pure water tank respirator heating system, which can realize remote monitoring of the purified water tank respirator heating system, ensure the accuracy and real-timeness of temperature data, and at the same time reduce the high-altitude operation risks of workers and improve work efficiency and safety.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A pure water tank respirator heating system includes a pure water tank body, a breathing tube and a heating jacket. A top cover is provided on the top surface of the pure water tank body, and the breathing tube is symmetrically arranged around the top cover. The breathing tube is connected to the top surface of the pure water tank body. A heating jacket is provided on the breathing tube and connected to a control system. A temperature detector is provided in the heating jacket.

[0007] In a preferred solution, the control system includes a control box, which is installed on the side of the pure water tank through a column. The control box is electrically connected to the temperature detector in the heating jacket through a signal line.

[0008] In a preferred solution, a display screen is provided on the control box, and the temperature displayed on the display screen corresponds to the corresponding temperature detector. A wireless signal connection transmission device is provided inside the control box and is connected to the monitoring center by wireless signal.

[0009] In a preferred solution, a connecting base is provided at the end of the breathing tube, and a threaded connector is provided at the top of the filter and is threadedly connected to the connecting base.

[0010] In a preferred solution, a convex ring is provided on the outer side of the top of the pure water tank body, and an LED warning light is installed on the convex ring. The LED warning light is electrically connected to the corresponding temperature detector.

[0011] A pure water tank respirator heating system, the device has the following advantages:

[0012] 1. Traditional temperature detection methods require workers to frequently climb to the top of the pure water tank to perform manual measurements, which not only increases the number of high-altitude operations but also poses a high safety risk. This device, by installing a temperature detector inside the heating jacket and transmitting the temperature signal to a control box on the ground, eliminates the need for workers to perform high-altitude operations, thereby significantly reducing the risk of falling caused by frequent climbing and improving work safety.

[0013] 2. Employees can check the temperature of the respirator heating jacket in real time on the operating table on the ground and record it. This method not only reduces the physical labor of employees, but also improves the efficiency and accuracy of data collection. Compared with traditional manual detection, this invention can significantly shorten the detection time, improve overall work efficiency, and reduce labor costs;

[0014] 3. The temperature controller built into the control box can be set with upper and lower alarm limits. When the respirator temperature exceeds the set range, the temperature controller will automatically sound an alarm. This function allows temperature anomalies to be discovered and handled promptly, avoiding water contamination caused by improper temperature control, thereby effectively ensuring the quality of purified water and reducing the probability of quality accidents.

[0015] 4. The control box is equipped with a display screen that can intuitively display the temperature data of each respirator heating jacket. At the same time, the LED warning light on the top and outside of the pure water tank is connected to the temperature detector's electrical signal. When the temperature is abnormal, the LED warning light will automatically light up, further enhancing the system's visual management capabilities and making it easier for employees to quickly identify abnormal conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a side view of the overall structure of the utility model;

[0019] Figure 3 This is an enlarged schematic diagram of the filter connection structure of the utility model;

[0020] Figure 4 This is an enlarged schematic diagram of the LED warning light of the present invention.

[0021] In the figure: pure water tank body 1, top cover 2, breathing tube 3, heating jacket 4, control box 5, display screen 6, column 7, signal line 8, connecting base 9, filter 10, threaded connector 11, convex ring 12, LED warning light 13, temperature detector 14. DETAILED DESCRIPTION

[0022] like Figure 1 As shown, a pure water tank respirator heating system includes a pure water tank body 1, a breathing tube 3 and a heating jacket 4. A top cover 2 is provided on the top surface of the pure water tank body 1. The breathing tube 3 is symmetrically arranged around the top cover 2. The breathing tube 3 is connected to the top surface of the pure water tank body 1. The breathing tube 3 is provided with a heating jacket 4 and is connected to a control system. A temperature detector 14 is provided in the heating jacket 4.

[0023] Since the pure water inside the pure water tank body 1 is used in the sample production process, once the water quality is contaminated, it will directly affect the safety of the drugs and cause quality accidents. Therefore, it is necessary to sterilize and filter the air entering the tank body. The heating sleeve 4 can perform high-temperature sterilization on the air entering the breathing tube 3, thereby ensuring the quality of the air entering the tank body.

[0024] The preferred solution is Figure 1 and Figure 2 As shown, the control system includes a control box 5, which is installed on the side of the pure water tank through a column 7. The control box 5 is electrically connected to the temperature detector 14 in the heating jacket 4 through a signal line 8; a display screen 6 is provided on the control box 5, and the temperature displayed on the display screen 6 corresponds to the corresponding temperature detector 14. A wireless signal connection transmission device is provided inside the control box 5 and is wirelessly connected to the monitoring center.

[0025] Through the above structure, the temperature inside the heating sleeve can be displayed on the display screen 6 in real time, avoiding employees from repeatedly climbing to the top of the pure water tank for manual measurement, and the control box 5 can set an alarm upper limit. When the temperature deviates from the alarm limit, the corresponding display screen 6 on the control box 5 can promptly alarm to remind employees to adjust it to the normal range.

[0026] The preferred solution is Figure 3 As shown, a connecting base 9 is provided at the end of the breathing tube 3, and a threaded connector 11 is provided on the top of the filter 10 and is threadedly connected to the connecting base 9; the filter can perform preliminary filtration on the air entering the breathing tube 3, preventing dust and debris from entering the pure water tank 1, and a detachable connection is adopted between the filter 10 and the breathing tube 3, so that the filter 10 can be replaced at any time during the reproduction process.

[0027] The preferred solution is Figure 4 As shown, a convex ring 12 is provided at the outer side of the top of the pure water tank body 1, and an LED warning light 13 is installed on the convex ring 12, and the LED warning light 13 is electrically connected to the corresponding temperature detector 14; under normal circumstances, the LED warning light 13 displays a green light. When the temperature inside the heating sleeve 4 exceeds the alarm value, the corresponding LED warning light 13 below it immediately switches to a flashing red light, which can quickly and intuitively remind the staff to deal with the fault in time.

Claims

1. A pure water tank respirator heating system, comprising a pure water tank body (1), a breathing tube (3) and a heating jacket (4), characterized in that: A top cover (2) is provided on the top surface of the pure water tank body (1), and a breathing tube (3) is symmetrically provided around the top cover (2). The breathing tube (3) is connected to the top surface of the pure water tank body (1). A heating jacket (4) is provided on the breathing tube (3) and is connected to a control system. A temperature detector (14) is provided in the heating jacket (4).

2. The pure water tank respirator heating system according to claim 1, characterized in that: The control system includes a control box (5), which is installed on the side of the pure water tank through a column (7). The control box (5) is electrically connected to a temperature detector (14) in the heating jacket (4) through a signal line (8).

3. The pure water tank respirator heating system according to claim 2, characterized in that: The control box (5) is provided with a display screen (6), and the temperature displayed on the display screen (6) corresponds to the corresponding temperature detector (14). A wireless signal connection transmission device is provided inside the control box (5) and is connected to the monitoring center wireless signal.

4. The pure water tank respirator heating system according to claim 1, characterized in that: The end of the breathing tube (3) is provided with a connection base (9), and the top of the filter (10) is provided with a threaded connector (11) which is threadedly connected to the connection base (9).

5. The pure water tank respirator heating system according to claim 1, characterized in that: A convex ring (12) is provided on the outer side of the top of the pure water tank body (1), and an LED warning light (13) is installed on the convex ring (12). The LED warning light (13) is electrically connected to a corresponding temperature detector (14).

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