Bent section structure of embedded scraper transporter
By introducing the upper pressure wheel and lower support wheel mechanism in the curved section of the buried scraper conveyor, the interference problem caused by the lifting of the unloaded scraper chain was solved, and the stable operation of the equipment and cost savings were achieved.
Patent Information
- Application Number
- CN202422595482.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the existing curved section of the buried scraper conveyor, the unloaded scraper chain is lifted upward due to tension, resulting in interference with the upper cover of the curved section such as jamming, scraping, and collision. In addition, there is a lack of effective guiding devices, which increases wear and manufacturing costs.
A curved section structure of an embedded scraper conveyor is designed, which adopts an upper pressure wheel mechanism and a lower support wheel mechanism to prevent the return scraper chain from lifting and support its operation respectively, replacing the traditional guide device, and an embedded cleaning device is set at the bottom to prevent material accumulation.
It effectively prevents the return scraper chain from interfering with the upper end of the curved section, reduces wear, saves manufacturing costs, and improves equipment operation stability and production capacity.
Smart Images

Figure CN223356594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of buried scraper conveyors, in particular to a bent section structure of a buried scraper conveyor. Background Art
[0002] In the field of buried scraper conveyors, there is often an arrangement in which materials are conveyed horizontally and then inclined. The material is transferred from horizontal conveying to vertical lifting or inclined conveying by a curved section. The curved section is welded with steel plates and bolted into one body. It is an arc-shaped closed shell with a rectangular cross-section. The flanges at both ends are respectively connected to the horizontal section and the middle section of the inclined section. The angle α between the flanges at both ends is the arrangement angle of the curved section. The curved section plays a connecting role in the entire buried scraper conveyor. At the same time, it is also a component in the buried scraper conveyor that is subjected to increased force and more severe wear.
[0003] The existing bending section only has a rail pressing device for the load-bearing scraper chain, and generally no upper rail pressing device is set for the return scraper chain. When the scraper chain is tensioned, the unloaded scraper chain may also be lifted upward due to the tensioning force, resulting in interference such as jamming, scraping, and collision between the unloaded scraper chain and the upper cover of the bending section. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art that an unloaded scraper chain may also be lifted upward due to tensioning force, thereby causing the unloaded scraper chain to get stuck, scraped, or collide with the upper cover plate of the curved section, and to propose a curved section structure for an embedded scraper conveyor.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A curved section structure of an embedded scraper conveyor is designed, comprising a curved section casing, an observation cover being fixedly connected to the upper end of the curved section casing, a plurality of upper pressure wheel mechanisms being connected to the upper end of the curved section casing along the curvature direction, a plurality of lower support wheel mechanisms being connected to the curved section casing, the upper pressure wheel mechanisms and the support wheel mechanisms being staggered, an embedded material clearing device component being fixedly connected to the bottom end of the curved section casing, the lower support wheel mechanism being located between the return scraper chain and the load-bearing scraper chain, and the lower support wheel mechanism being in contact with the lower surface of the return scraper chain.
[0007] Preferably, the curved section casing includes a bottom plate, the upper end of the bottom plate is fixedly connected to two parallel side plates, the upper ends of the two parallel side plates are fixedly connected to a cover plate, both ends of the cover plate are fixedly connected to end flanges, each of the end flanges is fixedly connected to the side plate and the bottom plate, the upper end of the bottom plate is connected to a number of lower guide rails, a number of transverse support rods are fixedly connected between the two parallel side plates, and the side plates connect the upper pressure wheel mechanism and the lower support wheel mechanism.
[0008] Preferably, the upper pressure wheel mechanism includes two symmetrically arranged first mounting seats, the two symmetrically arranged first mounting seats are fixedly connected to the corresponding side plates, each of the first mounting seats is fixedly connected to a first bearing assembly, each of the side plates is fixedly connected to a first sealing box, a pressure wheel shaft is rotatably connected between the two first bearing assemblies, the pressure wheel shaft passes through the side plates and the first sealing box, an upper pressure wheel is sleeved on the pressure wheel shaft, a first flat key is provided on the upper pressure wheel, the first flat key cooperates with the pressure wheel shaft, and the upper pressure wheel is connected to the pressure wheel shaft via a first set screw.
[0009] Preferably, the support wheel mechanism includes two symmetrically arranged second mounting seats, and the two symmetrically arranged second mounting seats are fixedly connected to the corresponding side plates, each of the second mounting seats is fixedly connected to a second bearing assembly, and each of the side plates is fixedly connected to a second sealing box, and a lower support wheel shaft is rotatably connected between the two second bearing assemblies, and the lower support wheel shaft passes through the side plates and the second sealing box, and a lower support wheel is sleeved on the lower support wheel shaft, and a second flat key is provided on the lower support wheel, and the second flat key cooperates with the lower support wheel shaft, and the lower support wheel is connected to the lower support wheel shaft by a second set screw.
[0010] Preferably, the embedded cleaning device component includes a cleaning door seat, the cleaning door seat is connected to the bottom end of the base plate, the bottom end of the cleaning door seat is connected to a cleaning door cover, the upper end of the cleaning door seat is connected to an arc plate, the upper end of the arc plate is connected to an arc guide rail, and the arc radius of the arc guide rail is the same as the arc radius of the lower guide rail.
[0011] Preferably, the arc radius of the arc plate is the same as the arc radius of the bottom plate.
[0012] The utility model proposes a curved section structure of a buried scraper conveyor, which has the following beneficial effects:
[0013] The upper pressure wheel mechanism is used to prevent the return scraper chain from lifting upward due to tension, resulting in interference with the upper end of the bending section such as jamming, scraping, and collision. The lower support wheel mechanism supports the return scraper chain and replaces the guide device of the bending section, which can save manufacturing costs. At the same time, it prevents the load-bearing scraper chain from lifting upward due to tension, causing floating chain, which in turn causes material blockage and reduced production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic cross-sectional view of a curved section structure of an embedded scraper conveyor proposed in the present invention;
[0015] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure at AA;
[0016] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure at the upper BB;
[0017] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at the upper CC;
[0018] Figure 5 This is a front view structural diagram of an embedded material cleaning device component in a curved section structure of an embedded scraper conveyor proposed by the present invention;
[0019] Figure 6 The utility model provides a schematic side view of the structure of an embedded cleaning device component in a curved section structure of an embedded scraper conveyor.
[0020] In the figure: 1. Observation cover; 2. Bending section casing; 3. Upper pressure wheel mechanism; 4. Lower support wheel mechanism; 5. Embedded cleaning device component; 6. Return scraper chain; 7. Load-bearing scraper chain; 21. Cover plate; 22. Side plate; 23. End flange; 24. Bottom plate; 25. Lower guide rail; 26. Transverse support rod; 31. Pressure wheel shaft; 32. Upper pressure wheel; 33. First flat key; 34. First set screw; 35. First sealing box; 36. First bearing assembly; 37. First mounting seat; 41. Lower support wheel shaft; 42. Lower support wheel; 43. Second flat key; 44. Second set screw; 45. Second sealing box; 46. Second bearing assembly; 47. Second mounting seat; 51. Cleaning door seat; 52. Cleaning door cover; 53. Arc plate; 54. Arc guide rail. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] Example 1: Reference Figure 1 A buried scraper conveyor bending section structure includes a bending section casing 2, an observation cover 1 is fixedly connected to the upper end of the bending section casing 2, a plurality of upper pressure wheel mechanisms 3 are connected to the upper end of the bending section casing 2 along the curvature direction, a plurality of lower support wheel mechanisms 4 are connected to the bending section casing 2, the upper pressure wheel mechanism 3 and the support wheel mechanism 4 are staggered, and an embedded material cleaning device component 5 is fixedly connected to the bottom end of the bending section casing 2. The lower support wheel mechanism 4 is located between the return scraper chain 6 and the load-bearing scraper chain 7, and the lower support wheel mechanism 4 is in contact with the lower surface of the return scraper chain 6.
[0023] Working process:
[0024] The upper pressure wheel mechanism 3 prevents the return scraper chain from lifting upward due to tension, causing interference such as jamming, scraping, and collision with the upper end of the bending section. The lower support wheel mechanism 4 supports the return scraper chain 6 to replace the guide device of the bending section, which can save manufacturing costs and prevent the load-bearing scraper chain 7 from lifting upward due to tension, causing a floating chain, thereby causing blockage and reduced production capacity.
[0025] Example 2: Reference Figure 4 As another preferred embodiment of the present invention, the difference from Example 1 is that the curved section casing 2 includes a bottom plate 24, the upper end of the bottom plate 24 is fixedly connected to two parallel side plates 22, the upper ends of the two parallel side plates 22 are fixedly connected to a cover plate 21, both ends of the cover plate 21 are fixedly connected to end flanges 23, each end flange 23 is fixedly connected to the side plate 22 and the bottom plate 24, the upper end of the bottom plate 24 is connected to a plurality of lower guide rails 25, a plurality of horizontal support rods 26 are fixedly connected between the two parallel side plates 22, and the side plates 22 are connected to the upper pressure wheel mechanism 3 and the lower support wheel mechanism 4.
[0026] Example 3: In Example 2, after the upper pressure wheel mechanism 3 squeezes the return scraper chain 6, the upper pressure wheel mechanism 3 is subjected to greater friction. Figure 2The first and second mounting brackets 37 are connected to the first and second mounting brackets 37 respectively, and the first and second mounting brackets 37 are connected to the first and second mounting brackets 37 respectively.
[0027] Example 4: In Example 2, after the support wheel mechanism 4 squeezes the return scraper chain 6, the support wheel mechanism 4 is subjected to greater friction. Figure 3 , as another preferred embodiment of the present utility model, the difference from Example 1 is that the support wheel mechanism 4 includes two symmetrically arranged second mounting seats 47, the two symmetrically arranged second mounting seats 47 are fixedly connected to the corresponding side plates 22, each second mounting seat 47 is fixedly connected to a second bearing assembly 46, each side plate 22 is fixedly connected to a second sealing box 45, a lower support wheel shaft 41 is rotatably connected between the two second bearing assemblies 46, the lower support wheel shaft 41 passes through the side plates 22 and the second sealing box 45, the lower support wheel shaft 41 is sleeved with a lower support wheel 42, the lower support wheel 42 is provided with a second flat key 43, the second flat key 43 cooperates with the lower support wheel shaft 41, the lower support wheel 42 is connected to the lower support wheel shaft 41 by a second set screw 44, the friction motion between the lower support wheel 42 and the lower surface of the chain rod of the return scraper chain 6 and the upper surface of the chain rod of the load-bearing scraper chain 7 is linear friction, the friction resistance is small, and the load-bearing capacity of the lower support wheel 42 is strong, and the service life of the lower support wheel 42 is long.
[0028] Example 5: In Example 2, when the material is transported, the material is easy to accumulate at the cleaning door. Figure 1-3As another preferred embodiment of the present invention, the difference from Example 1 is that the embedded cleaning device component 5 includes a cleaning door seat 51, the cleaning door seat 51 is connected to the bottom end of the bottom plate 24, the bottom end of the cleaning door seat 51 is connected to a cleaning door cover 52, the upper end of the cleaning door seat 51 is connected to a curved plate 53, the upper end of the curved plate 53 is connected to a curved guide rail 54, the arc radius of the curved guide rail 54 is the same as the arc radius of the lower guide rail 25, the arc radius of the curved plate 53 is the same as the arc radius of the bottom plate 24, the curved guide rail 53 is parallel to the surface of the lower guide rail 25, there is no height difference, which can effectively prevent material from accumulating at the cleaning door, and avoid material deterioration due to accumulation at the cleaning door.
[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A curved section structure of an embedded scraper conveyor, characterized in that: It comprises a curved section housing (2), wherein: The upper end of the bending section housing (2) is fixedly connected to an observation cover (1), the upper end of the bending section housing (2) is connected to a plurality of upper pressure wheel mechanisms (3) along the curvature direction, the upper end of the bending section housing (2) is connected to a plurality of lower support wheel mechanisms (4), the upper pressure wheel mechanisms (3) and the support wheel mechanisms (4) are staggered, the bottom end of the bending section housing (2) is fixedly connected to an embedded cleaning device component (5), the lower support wheel mechanism (4) is located between the return scraper chain (6) and the load-bearing scraper chain (7), and the lower support wheel mechanism (4) is in contact with the lower surface of the return scraper chain (6).
2. The curved section structure of the buried scraper conveyor according to claim 1, characterized in that: The bending section casing (2) includes a bottom plate (24), the upper end of the bottom plate (24) is fixedly connected to two parallel side plates (22), the upper ends of the two parallel side plates (22) are fixedly connected to a cover plate (21), both ends of the cover plate (21) are fixedly connected to end flanges (23), each end flange (23) is fixedly connected to the side plate (22) and the bottom plate (24), the upper end of the bottom plate (24) is connected to a plurality of lower guide rails (25), a plurality of transverse support rods (26) are fixedly connected between the two parallel side plates (22), and the side plates (22) are connected to the upper pressure wheel mechanism (3) and the lower support wheel mechanism (4).
3. The curved section structure of the buried scraper conveyor according to claim 2, characterized in that: The upper pressure wheel mechanism (3) includes two symmetrically arranged first mounting seats (37), the two symmetrically arranged first mounting seats (37) are fixedly connected to the corresponding side plates (22), each of the first mounting seats (37) is fixedly connected to a first bearing assembly (36), each of the side plates (22) is fixedly connected to a first sealing box (35), a pressure wheel shaft (31) is rotatably connected between the two first bearing assemblies (36), the pressure wheel shaft (31) passes through the side plates (22) and the first sealing box (35), an upper pressure wheel (32) is sleeved on the pressure wheel shaft (31), a first flat key (33) is provided on the upper pressure wheel (32), the first flat key (33) is matched with the pressure wheel shaft (31), and the upper pressure wheel (32) is connected to the pressure wheel shaft (31) via a first set screw (34).
4. The curved section structure of the buried scraper conveyor according to claim 2, characterized in that: The support wheel mechanism (4) comprises two symmetrically arranged second mounting seats (47), the two symmetrically arranged second mounting seats (47) are fixedly connected to the corresponding side plates (22), each second mounting seat (47) is fixedly connected to a second bearing assembly (46), each side plate (22) is fixedly connected to a second sealing box (45), a lower support wheel shaft (41) is rotatably connected between the two second bearing assemblies (46), the lower support wheel shaft (41) passes through the side plates (22) and the second sealing box (45), a lower support wheel (42) is sleeved on the lower support wheel shaft (41), a second flat key (43) is provided on the lower support wheel (42), the second flat key (43) is matched with the lower support wheel shaft (41), and the lower support wheel (42) is connected to the lower support wheel shaft (41) via a second set screw (44).
5. The curved section structure of the buried scraper conveyor according to claim 2, characterized in that: The embedded cleaning device component (5) comprises a cleaning door seat (51), the cleaning door seat (51) is connected to the bottom end of the bottom plate (24), the bottom end of the cleaning door seat (51) is connected to a cleaning door cover (52), the upper end of the cleaning door seat (51) is connected to an arc plate (53), the upper end of the arc plate (53) is connected to an arc guide rail (54), and the arc radius of the arc guide rail (54) is the same as the arc radius of the lower guide rail (25).
6. The curved section structure of the buried scraper conveyor according to claim 5, characterized in that: The arc radius of the arc plate (53) is the same as the arc radius of the bottom plate (24).