Novel sky screen overturning tool

Abstract

The utility model provides a novel awning overturning tool. The novel awning overturning tool is composed of a bottom frame and an overturning frame. The bottom frame is composed of a universal wheel side frame and a directional wheel side frame which are symmetrically arranged left and right, the distance between the bottoms of the two side frames is adjusted through a clamping plate and a hexagon socket screw, and a limiting block A and a limiting block B are arranged at the tops of the two side frames correspondingly and used for supporting the overturning frame to overturn; the turnover frame is a rectangular frame, two aluminum profile octagonal tubes are arranged on the long side of the turnover frame, an aluminum profile octagonal tube is arranged on the wide side of the turnover frame, a handle is arranged on the outer side of the aluminum profile octagonal tube on the long side, automobile glass suction cups are installed at the bottom of the turnover frame through two symmetrically-arranged hoops respectively, and a rotating shaft is installed in the middle of the aluminum profile octagonal tube on the wide side. The tool can support the awning to complete glass cleaning, gluing, overturning and other work, has certain universality, and can meet the requirement for assembling the awning of different sizes; the current situation that no equipment with high automation degree exists in the sample car trial-manufacturing stage is solved, and the operability of assembly personnel is considered.

Description

Technical Field

[0001] The present invention relates to the technical field of automobile trial production, and in particular to a novel skylight turning tool. Background Art

[0002] As part of the vehicle, the skylight's full glass design offers excellent visibility and light transmittance, while also blocking UV rays. Panoramic skylights are becoming increasingly common as standard equipment on new energy vehicles.

[0003] The current assembly process is that the panoramic sunroof relies on glass glue to bond to the car body. During assembly, the installation surface must be facing up, the glass glue must be applied, and then the sunroof must be flipped over and assembled onto the car body. The problem and difficulty lies in the fact that due to the large glass area of ​​the panoramic sunroof, the OEM's final assembly workshop generally uses highly automated robots to apply glue and robotic arms to perform flipping. In the pilot workshop, due to the small number of assemblies and the low level of automation of the production line, the conversion cycle of equipping the production line with robots, robotic arms, and other equipment is long and costly. The existing manual flipping sunroof assembly method is time-consuming and labor-intensive, and poses safety risks.

[0004] Therefore, it is necessary to design and manufacture reasonable tooling to support the gluing and flipping of the skylight to cope with the prototype trial production work, while protecting the parts and ensuring the assembly quality and the safety of the assemblers. Summary of the Invention

[0005] In order to solve the above problems, the present invention discloses a new type of skylight flipping tooling, which can support the skylight to complete tasks such as glass cleaning, gluing, and flipping, and has a certain degree of versatility and can meet the needs of tooling for assembling skylights of different sizes; it solves the current situation where there is no highly automated equipment in the prototype trial production stage, and takes into account the operability of the assembly personnel.

[0006] The specific plan is as follows:

[0007] A new type of skylight flip tooling is characterized in that it consists of a bottom frame and a flip frame; the bottom frame consists of two symmetrically arranged universal wheel side frames and fixed wheel side frames, the universal wheel side frames and the fixed wheel side frames are both L-shaped frames, the spacing between the bottoms of the two side frames is adjusted by a first plywood and a hexagon socket bolt, and the top is respectively provided with a limit block A and a limit block B for supporting the flip frame for flipping, the four top corners of the bottom frame are provided with stop angles, the bottoms of the two stop angles of the universal wheel side frame are respectively provided with inch flat-bottomed casters with brakes, and the bottoms of the two stop angles of the fixed wheel side frame are respectively provided with inch fixed feet; the flip frame is a rectangular frame, its long sides are two aluminum profile octagonal tubes, and the wide side is one aluminum profile octagonal tube. A handle is provided on the outside of the aluminum profile octagonal tube on the long side, and a car glass suction cup is respectively installed on the bottom through two symmetrically arranged clamps. A rotating shaft is installed on the outside of the middle of the aluminum profile octagonal tube on the wide side through a countersunk hexagon socket screw, and the two rotating shafts are rotatably supported in the limit block A and the limit block B respectively.

[0008] Furthermore, the top of the universal wheel side frame is also provided with a reference baffle, a plug rod mounting seat, a gasket, a plug rod and an oil-free bushing, wherein the reference baffle is arranged on one side of the limit block A, there are two plug rod mounting seats, and they are symmetrically arranged at the two ends of the top of the universal wheel side frame, the plug rod mounting seat is an inverted T-shaped structure, the bottom of which is fixed to the universal wheel side frame through a gasket, a through hole is provided in the middle of the upper end and a plug rod is installed, and an oil-free bushing is provided on the outer sleeve of the plug rod.

[0009] Furthermore, a hexagon socket bolt hole is provided between the bottoms of the universal wheel side frame and the fixed wheel side frame, and a plurality of hexagon socket bolt holes are evenly distributed along the length direction on the first clamping plate.

[0010] Furthermore, the aluminum profile octagonal tubes of the long side and the wide side of the flip frame are fixedly connected by a second clamping plate and a hexagon socket screw.

[0011] Furthermore, the two aluminum profile octagonal tubes on the long side of the flip frame are adjustably connected through an extension tube and a hexagonal screw, and the aluminum profile octagonal tube on the wide side is provided with a socket for the insertion and fixing of the insertion rod.

[0012] Furthermore, screw holes for fixing with hexagonal screws are uniformly distributed along the length direction on the two aluminum profile octagonal tubes and the extension tube on the long sides of the flip frame.

[0013] The beneficial effects of the present invention are:

[0014] 1. Using the tooling of the present invention to fix the canopy can ensure that the glass is not damaged and the quality of the parts is guaranteed;

[0015] 2. The tooling of the present invention can be used for cleaning the awning, gluing and other tasks. The tooling is highly suitable for assembly personnel to operate, which can effectively reduce labor intensity;

[0016] 3. The tooling of the present invention can be used for turning over and assembling the canopy, and the convenience and safety of operation are greatly improved compared with the purely manual form;

[0017] 4. By using the tooling of the present invention to assemble the canopy, the efficiency of the entire canopy assembly process can be improved, meeting the assembly rhythm requirement of 6 units / day in the pilot workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the midsole frame of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the flip frame in the present invention.

[0020] Figure 3 It is a schematic diagram of the rod mounting base in the present invention.

[0021] List of reference numerals:

[0022] 1-reference baffle, 2-limit block A, 3-limit block B, 4-pole mounting seat, 5-car glass suction cup, 6-first splint, 7-universal wheel side frame, 8-fixed wheel side frame, 9-angle stop, 10-5-inch flat bottom caster with brake, 11-5-inch fixed caster, 12-pole, 13-handle, 14-rotating axis, 15-aluminum profile octagonal tube, 16-second splint, 17-extension tube. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0024] As shown in the figure, the present invention provides a new type of canopy flip tooling, which consists of a bottom frame and a flip frame; the bottom frame consists of two symmetrically arranged universal wheel side frames 7 and fixed wheel side frames 8, the universal wheel side frames 7 and fixed wheel side frames 8 are both L-shaped frames, the bottoms of the two side frames are adjusted by the first clamping plate 6 and the hexagon socket bolts, and the tops are respectively provided with limit blocks A2 and limit blocks B3 for supporting the flip frame to flip, the four top corners of the bottom frame are provided with stop angles, and the bottoms of the two stop angles of the universal wheel side frame 7 are respectively provided with 5-inch flat The bottom has a brake caster 10, and the bottom of the two blocking angles of the fixed wheel side frame 8 are respectively provided with a 5-inch fixed foot 11; the flip frame is a rectangular frame, the long sides of which are two aluminum octagonal tubes 15, and the wide side is an aluminum octagonal tube 15. A handle 13 is provided on the outside of the aluminum octagonal tube 15 on the long side, and the bottom is respectively installed with a car glass suction cup 5 through two symmetrically arranged clamps. A rotating shaft 14 is installed on the outside of the middle part of the aluminum octagonal tube 15 on the wide side through a countersunk hexagonal screw. The two rotating shafts 14 are rotatably supported in the limit block A2 and the limit block B3.

[0025] In this embodiment, the bottom frame serves as the base of the entire tooling and has a certain strength. The frame size of 1850mm*800mm is slightly smaller than the size of the canopy. There are casters with brakes at the bottom of the frame, which can move and fix the base. The bottom of the frame is fixed with a first splint, and the length of the frame base can be adjusted to suit canopies of different sizes, with an adjustment range of ±60mm.

[0026] In this embodiment, the top of the universal wheel side frame 7 is also provided with a reference baffle 1, a plug rod mounting seat 4, a gasket, a plug rod 12 and an oil-free bushing, wherein the reference baffle 1 is arranged on one side of the limit block A2, there are two plug rod mounting seats 4, and they are symmetrically arranged at the two ends of the top of the universal wheel side frame 7, the plug rod mounting seat 4 is an inverted T-shaped structure, and its bottom is fixed to the universal wheel side frame 7 through a gasket, a through hole is provided in the middle of the upper end and the plug rod 12 is installed, and the plug rod 12 is provided with an oil-free bushing on the outer sleeve.

[0027] In this embodiment, hexagon socket bolt holes are provided between the bottoms of the universal wheel side frame 7 and the fixed wheel side frame 8 , and a plurality of hexagon socket bolt holes are evenly distributed along the length direction on the first clamping plate 6 .

[0028] In this embodiment, the aluminum octagonal tubes 15 of the long side and the wide side of the flip frame are fixedly connected by the second clamping plate 16 and the hexagon socket screws.

[0029] In this embodiment, the two aluminum octagonal tubes 15 on the long side of the flip frame are adjustably connected via an extension tube 17 and a hexagonal screw, and the aluminum octagonal tube 15 on the wide side is provided with a socket for the insertion and fixing of the insertion rod 12.

[0030] In this embodiment, screw holes for fixing with hexagonal screws are uniformly distributed along the length direction on the two aluminum profile octagonal tubes 15 and the extension tube 17 on the long sides of the flip frame.

[0031] The operating steps of the present invention are:

[0032] S1. Adjust the flip frame to a horizontal position and insert the rod to fix the flip frame;

[0033] S2. Place the glass on the flip frame

[0034] S3. Manually vacuum the glass with suction cups on both sides;

[0035] S4. After cleaning and gluing the glass, hold the rotating shafts at both ends to pull out the rods and flip the glass so that the installation surface faces downwards.

[0036] S5. Hold the handles on both sides to lift the flip frame and glass assembly and install them on the vehicle body;

[0037] S6. After the glass is assembled, release the suction cup to separate the glass and the flip frame;

[0038] S7. Hold the handle, remove the flip frame, and return it to the bottom frame.

[0039] The technical means disclosed in the solutions of the present invention are not limited to those disclosed in the above-mentioned embodiments, but also include technical solutions composed of any combination of the above-mentioned technical features. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A new type of canopy flip tool, characterized in that: The bottom frame is composed of two symmetrically arranged universal wheel side frames (7) and fixed wheel side frames (8), and the universal wheel side frames (7) and fixed wheel side frames (8) are both L-shaped frames. The spacing between the bottoms of the two side frames is adjusted by a first clamping plate (6) and a hexagonal bolt. The tops are respectively provided with a limit block A (2) and a limit block B (3) for supporting the flip frame to flip. The four top corners of the bottom frame are provided with a stop angle. The bottoms of the two stop angles of the universal wheel side frame (7) are respectively provided with a 5-inch flat bottom caster with a brake (10). The fixed wheel The bottom of the two blocking corners of the side frame (8) is respectively provided with a 5-inch fixed foot (11); the flip frame is a rectangular frame, the long side of which is two aluminum profile octagonal tubes (15), and the wide side is one aluminum profile octagonal tube (15), the outside of the long side aluminum profile octagonal tube (15) is provided with a handle (13), the bottom is respectively provided with a car glass suction cup (5) through two symmetrically arranged clamps, and the middle outside of the wide side aluminum profile octagonal tube (15) is provided with a rotating shaft (14) through a countersunk hexagonal screw, and the two rotating shafts (14) are rotatably supported in the limit block A (2) and the limit block B (3).

2. The novel canopy flip tool according to claim 1 is characterized in that: The top of the universal wheel side frame (7) is also provided with a reference baffle (1), a plug rod mounting seat (4), a gasket, a plug rod (12) and an oil-free bushing, wherein the reference baffle (1) is provided on one side of the limit block A (2), there are two plug rod mounting seats (4), and they are symmetrically provided at both ends of the top of the universal wheel side frame (7), the plug rod mounting seat (4) is an inverted T-shaped structure, the bottom of which is fixed to the universal wheel side frame (7) through a gasket, a through hole is provided in the middle of the upper end and a plug rod (12) is installed, and an oil-free bushing is provided on the outer cover of the plug rod (12).

3. The novel canopy flip tool according to claim 1 is characterized in that: A hexagon socket bolt hole is provided between the bottoms of the universal wheel side frame (7) and the fixed wheel side frame (8), and a plurality of hexagon socket bolt holes are evenly distributed along the length direction on the first clamping plate (6).

4. The novel canopy flip tool according to claim 1 is characterized in that: The aluminum profile octagonal tube (15) of the long side and the wide side of the flip frame is fixedly connected by a second clamping plate (16) and a hexagon socket screw.

5. The novel canopy flip tool according to claim 1 is characterized in that: The two aluminum octagonal tubes (15) on the long side of the flip frame are adjustably connected via an extension tube (17) and a hexagonal screw, and a socket for inserting and fixing the rod (12) is provided on the wide side of the aluminum octagonal tube (15).

6. The novel canopy flip tool according to claim 5 is characterized in that: The two aluminum octagonal tubes (15) and the extension tube (17) on the long side of the flip frame are evenly distributed along the length direction with screw holes for fixing with hexagonal screws.

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