Turnover material waiting mechanism
By designing a flipping waiting mechanism and using lifting, translation and flipping components, the automatic flipping of profiles is achieved, which solves the problems of low profile flipping efficiency and manual dependence in the existing technology and improves production efficiency.
Patent Information
- Application Number
- CN202422898036.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the prior art, it is difficult to automate the turning and loading process of long profiles, and the traditional turning mechanism has limited space, resulting in high labor intensity and low efficiency.
A flipping waiting mechanism is designed, which includes a loading support frame, a lifting assembly, a translation assembly and a flipping assembly. The flipping drive cylinder and the flipping block are used to realize the automatic flipping of the profile. The positioning cylinder and the positioning head are used to position the material to ensure the stability and accuracy of the profile during the flipping process.
It realizes the automatic turning of longer profiles, improves the loading efficiency, reduces the labor intensity, and adapts to the needs of automated production lines.
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Figure CN223356742U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a turning material waiting mechanism. Background Art
[0002] Profiles, as a commonly used metal material, are widely used in industries such as industry, agriculture, and construction, which are closely related to our production and daily lives. Longer profiles can bend during processing, transportation, and storage. However, in fixed applications, profiles require certain straightness. Therefore, they need to be placed in a straightening machine for alignment.
[0003] Before straightening, profiles must meet certain requirements for their orientation, but the orientation of the loaded profiles doesn't always meet these requirements. Traditionally, manual flipping of profiles that don't meet these requirements is inefficient, labor-intensive, and unsuitable for automated production lines. Existing profile flipping mechanisms have low load capacities or limited space, making them difficult to flip over even long profiles.
[0004] Therefore, there is an urgent need for a flip loading device that can adapt to longer profiles to replace manual labor and achieve automated operation. Utility Model Content
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that it is difficult to realize automation for profiles with longer dimensions and specifications, and the problem is that the process still mostly relies on manual operation.
[0006] In order to solve the above technical problems, the utility model provides a flipping material waiting mechanism, including: a loading support frame, on which the material to be flipped is set; a lifting assembly, which is arranged on the loading support frame; a translation assembly, which is arranged on the lifting assembly; a flipping assembly, which is arranged on the translation assembly, and the flipping assembly is used to flip the material to be flipped on the loading support frame to the processing direction; wherein, the flipping assembly includes a flipping support seat, a flipping drive cylinder and a flipping block, the flipping support seat is fixedly arranged on the translation assembly, the flipping block and the flipping support seat are rotatably connected, one end of the flipping drive cylinder is hinged to the translation assembly, and the output end of the flipping drive cylinder is hinged to the flipping block, the flipping block is used to clamp the material to be flipped, and the flipping drive cylinder is used to drive the flipping block to flip on the flipping support seat.
[0007] In one embodiment of the present invention, a positioning cylinder is connected to the flip block, and an output end of the positioning cylinder is connected to a positioning head.
[0008] In one embodiment of the present invention, a material accommodating groove is provided in the flipping block in a direction parallel to the material to be flipped, and the material accommodating groove is used to place the material to be flipped. The positioning head can penetrate the side wall of the flipping block to position the flipped material.
[0009] In one embodiment of the present invention, the flip block is cylindrical, and a rotating part is provided at both ends of the flip block in the axial direction, the rotating part is cylindrical, a guide groove is provided on the flip support seat, the guide groove is cylindrical, the rotating part is arranged in the guide groove, and the rotating part can rotate in the guide groove.
[0010] In one embodiment of the present invention, the lifting assembly includes a lifting drive cylinder and a lifting plate, the lifting drive cylinder is fixedly mounted on a loading support frame, the lifting plate is connected to the output end of the lifting drive cylinder, and the translation assembly is arranged on the lifting plate.
[0011] In one embodiment of the present invention, the translation assembly includes a translation drive cylinder and a translation slide, the translation drive cylinder is installed on a lifting plate, the output end of the translation drive cylinder is connected to the translation slide, and the translation slide and the lifting plate are slidably connected.
[0012] In one embodiment of the present invention, a plurality of pushing assemblies are provided on the loading support frame, the plurality of pushing assemblies are arranged on the same straight line, and the plurality of pushing assemblies are used to place materials to be turned over.
[0013] In one embodiment of the present invention, the pushing assembly includes a material placement plate, a material support plate, a pushing cylinder and a pushing device. The material placement plate and the material support plate are both arranged on a loading support frame. The pushing cylinder is installed on the material support plate, and the output end of the pushing cylinder is connected to the pushing device. The material placement plate is used to place the material to be flipped and to position and place the flipped material.
[0014] In one embodiment of the present utility model, the pushing device includes a moving block, a spring, a pushing block and a rotating shaft, the moving block is connected to the pushing cylinder, the rotating shaft is set on the moving block, the pushing block is sleeved on the rotating shaft, one end of the spring is connected to the moving block, and the other end of the spring is connected to the pushing block.
[0015] In one embodiment of the present invention, the upper end surface of the push block is configured as an inclined surface, and the side surface of the push block facing away from the flip block is configured as a flat surface.
[0016] The above technical solution of the utility model has the following beneficial effects compared with the prior art:
[0017] The flipping material waiting mechanism described in the present invention can enable the flipping component to reach the loading position of the material to be flipped through the provided lifting component and translation component, and clamp the material to be flipped into the flipping block. When the flipping drive cylinder drives the flipping block to rotate, it also drives the material to be flipped to rotate, so that the material to be flipped reaches the working direction. This mechanism is suitable for the flipping of long strips of material, which not only provides convenience for spatial layout, but also ensures the synchronous movement of the long strips of material and the flipping block, further improving the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the content of the utility model easier to understand, the utility model is further described in detail below based on the specific embodiments of the utility model and in conjunction with the accompanying drawings, wherein
[0019] Figure 1 This is a schematic diagram of the overall structure of the turning material waiting mechanism in the preferred embodiment of the present utility model;
[0020] Figure 2 The structure diagram of the lifting assembly, translation assembly and flip assembly in the preferred embodiment of the utility model is shown in FIG. Figure 1 ;
[0021] Figure 3 The structure diagram of the lifting assembly, translation assembly and flip assembly in the preferred embodiment of the utility model is shown in FIG. Figure 2 ;
[0022] Figure 4 This is a schematic structural diagram of a flip assembly in a preferred embodiment of the present utility model;
[0023] Figure 5 It is a structural schematic diagram of the pusher assembly in the preferred embodiment of the present utility model.
[0024] Explanation of the reference numerals in the drawings in the specification: loading support frame 1, guide sleeve 11, lifting assembly 2, lifting drive cylinder 21, lifting plate 22, guide column 221, linear guide rail 1 222, translation assembly 3, translation drive cylinder 31, translation slide 32, slider 1 321, flip assembly 4, flip support seat 41, guide groove 411, flip drive cylinder 42, flip block 43, material accommodating groove 431, through hole 1 432, rotating part 433, positioning cylinder 44, positioning head 45, pushing assembly 5, material placement plate 51, U-shaped groove 511, pad 512, material support plate 52, linear guide rail 2 521, pushing cylinder 53, pushing device 54, moving block 541, spring 542, pushing block 543, rotating shaft 544, slider 2 545, inclined surface 546. DETAILED DESCRIPTION
[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0026] Reference Figure 1 As shown, the flipping material waiting mechanism of the present invention includes several main parts: a loading support frame 1, a lifting component 2, a translation component 3 and a flipping component 4; the loading support frame 1 is used to set the material to be flipped; the lifting component 2 is set on the loading support frame 1; the translation component 3 is set on the lifting component 2; the flipping component 4 is set on the translation component 3, and the flipping component 4 is used to realize flipping the material to be flipped on the loading support frame 1 to the processing direction.
[0027] Reference Figure 4 As shown, the flip assembly 4 includes a flip support 41, a flip drive cylinder 42, and a flip block 43. The flip support 41 is fixedly mounted on the translation assembly 3. The flip block 43 is rotatably connected to the flip support 41. One end of the flip drive cylinder 42 is hingedly connected to the translation assembly 3, and the output end of the flip drive cylinder 42 is hingedly connected to the flip block 43. The flip block 43 is used to hold the material to be flipped and the flip drive cylinder 42 is used to drive the flip block 43 to flip on the flip support 41. A positioning cylinder 44 is connected to the flip block 43, and a positioning head 45 is connected to the output end of the positioning cylinder 44. The piston rod of the positioning cylinder 44 extends to drive the positioning head 45 to position the material to be flipped. The flip block 43 is provided with a material receiving groove 431 parallel to the material to be flipped. The material receiving groove 431 is used to place the material to be flipped. The positioning head 45 penetrates the side wall of the flip block 43 to position the material to be flipped. The side wall of the flip block 43 is provided with a through hole 1 432, which is in communication with the material receiving groove 431. Generally, a positioning head 45 is located in the through hole 1 432. When the material to be flipped enters the material receiving groove 431, the positioning cylinder 44 drives the positioning head 45 to move, pushing the positioning head 45 to contact the side of the material to be flipped. At the same time, the positioning head 45 is pressed against the material to be flipped so that the material to be flipped can be attached to the inner wall of the material receiving groove 431. The positioning head 45 and the inner wall of the material receiving groove 431 form a clamping structure for the material to be flipped, pushing the positioning head 45 into the groove on the outer wall of the material to be flipped, thereby preventing the flipped material from escaping from the flip block 43 before it is flipped into place.
[0028] In the above structure, the flip block 43 is cylindrical, with rotating portions 433 provided at both ends of the flip block 43's axis. The rotating portions 433 are cylindrical in shape, and the flip support 41 is provided with a cylindrical guide groove 411. The rotating portion 433 is disposed within the guide groove 411 and is capable of rotating within the guide groove 411. The rotating portion 433 and the flip block 43 are coaxially arranged, and the material receiving groove 431 is disposed along the axis of the flip block 43 and extends through the rotating portion 433. The material receiving groove 431 is U-shaped, with its opening formed on the outer wall of the flip block 43's cylinder, resulting in the flip block 43 having an overall C-shaped configuration.
[0029] Reference Figure 2 、 3 As shown, the lifting assembly 2 includes a lifting drive cylinder 21 and a lifting plate 22. The lifting drive cylinder 21 is fixedly mounted on the loading support frame 1. The lifting plate 22 is connected to the output end of the lifting drive cylinder 21. The translation assembly 3 is arranged on the lifting plate 22. The loading support frame 1 is provided with a guide sleeve 11. The lifting plate 22 is connected to a guide column 221. The guide column 221 passes through the guide sleeve 11 and can slide within the guide sleeve 11.
[0030] Reference Figure 2 、 3 As shown, the translation assembly 3 includes a translation drive cylinder 31 and a translation slide 32. The translation drive cylinder 31 is mounted on the lifting plate 22. The output end of the translation drive cylinder 31 is connected to the translation slide 32. The translation slide 32 and the lifting plate 22 are slidably connected. The lifting plate 22 is provided with two parallel linear guide rails 222. The linear guide rails 222 are arranged along the extension direction of the piston rod of the translation drive cylinder 31. The translation slide 32 is connected to a slider 321, which is mounted on the linear guide rails 222 and can slide along the linear guide rails 222.
[0031] Reference Figure 1 As shown, the loading support frame 1 is provided with a plurality of pushing components 5, and the plurality of pushing components 5 are arranged on the same straight line, and the plurality of pushing components 5 are used to place the material to be flipped and position the flipped material.
[0032] Reference Figure 5As shown, the pushing assembly 5 includes a material placement plate 51, a material support plate 52, a pushing cylinder 53 and a pushing device 54. The material placement plate 51 and the material support plate 52 are both arranged on the loading support frame 1. The pushing cylinder 53 is installed on the material support plate 52, and the output end of the pushing cylinder 53 is connected to the pushing device 54. The material placement plate 51 is used to place the material to be flipped and can position and place the flipped material. The pushing cylinder 53 adopts a rodless cylinder. The material placement plate 51 is a rectangular flat plate. The material placement plate 51 is placed vertically, and the upper end of the material placement plate 51 is provided with a U-shaped groove 511. The bottom surface of the U-shaped groove 511 is provided with a pad 512, and the material to be flipped is placed on the pad 512.
[0033] In the above structure, the pushing device 54 includes a moving block 541, a spring 542, a pushing block 543, and a rotating shaft 544. The moving block 541 is connected to the pushing cylinder 53, and the rotating shaft 544 is disposed on the moving block 541. The pushing block 543 is sleeved on the rotating shaft 544. One end of the spring 542 is connected to the moving block 541, and the other end of the spring 542 is connected to the pushing block 543. The moving block 541 is connected to a second slider 545. The side wall of the material support plate 52 is provided with a second linear guide 521. The second linear guide 521 is arranged along the extension and contraction direction of the pushing cylinder 53. The second slider 545 is disposed on the second linear guide 521 and can slide along the second linear guide 521. The upper end surface of the pushing block 543 is configured as an inclined surface 546, and the side of the pushing block 543 facing away from the flip block 43 is configured as a flat surface. The low point of the inclined surface 546 is located on the side close to the flip block 43, and the high point of the inclined surface 546 is away from the flip block 43. The inclined surface 546 is arranged to protrude toward the material support plate 52, that is, the inclined surface 546 is arranged toward the position where the material is initially placed. When the flip assembly 4 flips the material to be flipped, the material to be flipped is pressed against the inclined surface 546, the push block 543 rotates along the rotating shaft 544, the spring 542 is stretched, and after the material to be flipped flips from the inclined surface 546 into the U-shaped groove 511, the push cylinder 53 drives the moving block 541 to move. At this time, the vertical plane of the push block 543 contacts the flipped material. As the output end of the push cylinder 53 moves, the flipped material can be moved from one end of the U-shaped groove 511 to the other.
[0034] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A turning material waiting mechanism, characterized in that: include, A loading support frame, on which the material to be turned is placed; A lifting assembly is provided on the loading support frame; A translation assembly, which is arranged on the lifting assembly; A turning assembly is provided on the translation assembly and is used to turn the material to be turned on the loading support frame to the processing direction; Among them, the flipping assembly includes a flipping support seat, a flipping drive cylinder and a flipping block. The flipping support seat is fixedly arranged on the translation assembly. The flipping block and the flipping support seat are rotatably connected. One end of the flipping drive cylinder is hinged to the translation assembly, and the output end of the flipping drive cylinder is hinged to the flipping block. The flipping block is used to clamp the material to be flipped, and the flipping drive cylinder is used to drive the flipping block to flip on the flipping support seat.
2. The turning material waiting mechanism according to claim 1, characterized in that: The flip block is connected to a positioning cylinder, and the output end of the positioning cylinder is connected to a positioning head.
3. The turning material waiting mechanism according to claim 2, characterized in that: The flip block is provided with a material accommodating groove in a direction parallel to the material to be flipped, and the material to be flipped is placed in the material accommodating groove. The positioning head can penetrate the side wall of the flip block to position and clamp the flipped material.
4. The turning material waiting mechanism according to claim 3, characterized in that: The flip block is cylindrical, and a rotating part is provided at both ends of the flip block in the axial direction. The rotating part is cylindrical. A guide groove is provided on the flip support seat. The guide groove is cylindrical. The rotating part is arranged in the guide groove and can rotate in the guide groove.
5. The turning material waiting mechanism according to claim 1, characterized in that: The lifting assembly includes a lifting drive cylinder and a lifting plate. The lifting drive cylinder is fixedly installed on the loading support frame. The lifting plate is connected to the output end of the lifting drive cylinder. The translation assembly is arranged on the lifting plate.
6. The turning material waiting mechanism according to claim 5, characterized in that: The translation assembly includes a translation drive cylinder and a translation slide. The translation drive cylinder is installed on a lifting plate. The output end of the translation drive cylinder is connected to the translation slide. The translation slide and the lifting plate are slidably connected.
7. The turning material waiting mechanism according to claim 1, characterized in that: The loading support frame is provided with a plurality of pushing components, the plurality of pushing components are arranged on the same straight line, and the plurality of pushing components are used for placing materials to be turned over.
8. The turning material waiting mechanism according to claim 7, characterized in that: The pushing assembly includes a material placement plate, a material support plate, a pushing cylinder and a pushing device. The material placement plate and the material support plate are both arranged on a loading support frame. The pushing cylinder is installed on the material support plate, and the output end of the pushing cylinder is connected to the pushing device. The material placement plate is used to place the material to be flipped and to position and place the flipped material.
9. The turning material waiting mechanism according to claim 8, characterized in that: The pushing device includes a moving block, a spring, a pushing block and a rotating shaft. The moving block is connected to the pushing cylinder. The rotating shaft is set on the moving block. The pushing block is sleeved on the rotating shaft. One end of the spring is connected to the moving block, and the other end of the spring is connected to the pushing block.
10. The turning material waiting mechanism according to claim 9, characterized in that: The upper end surface of the pushing block is configured as an inclined surface, and the side surface of the pushing block facing away from the flip block is configured as a flat surface.