Blockage protection device for belt conveyor

By designing a belt conveyor material blocking protection device and using a motor to drive the sliding frame to quickly hit the outer wall of the guide bucket, the chute blockage problem is solved and efficient material transmission and protection of the belt conveyor is achieved.

CN223356751UActive Publication Date: 2025-09-19YANKUANG ENERGY GRP CO LTD DONGTAN COAL MINE
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Patent Information

Application Number
CN202422602519.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

When belt conveyors are used in mines, the chute is prone to clogging, which prevents materials from being discharged smoothly and has low cleaning efficiency, affecting the service life of the belt.

Method used

A belt conveyor blockage protection device is designed, which includes an external box, a guide tube, a guide bucket and a stabilization mechanism. The motor drives the sliding frame to quickly impact the outer wall of the guide bucket to achieve vibration dredging.

Benefits of technology

Effectively avoid material blockage, protect the belt, improve transmission efficiency, and reduce manual cleaning time and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material blocking protection device for a belt conveyor. The belt conveyor blockage protection device comprises an external box and a guide pipe arranged in the external box, and is characterized in that a guide hopper is fixedly mounted at the bottom end of the guide pipe, a top hopper is fixedly mounted at the top end of the guide pipe, and the outer walls of the two sides of the guide pipe are connected with the inner walls of the two sides of the external box through a plurality of stability maintaining mechanisms. The material blocking protection device for the belt conveyor has the advantages of being convenient to operate and capable of effectively avoiding blocking and effectively protecting the belt.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt transmission, in particular to a material blocking protection device for a belt conveyor. Background Art

[0002] The belt conveyor uses a motor to drive the wheel to rotate, so that the belt moves periodically, thereby driving the material on the top of the belt to be transported. The belt conveyor is widely used in various fields of industrial production.

[0003] When belt conveyors are used in mines, they usually work in conjunction with chutes. After transporting the minerals, the belt conveyors discharge them to an area through bucket-shaped chutes. However, during the use of bucket-shaped chutes, the chutes are often blocked, which makes it impossible for the materials in the chute to be discharged smoothly. The belt conveyor is always running. If it is not discovered in time, the materials may overflow after filling the chute and come into contact with the belt on the conveyor, thereby wearing the belt during the operation of the belt, and finally reducing the service life of the belt conveyor. At the same time, once the chute is blocked, it is difficult to clean, and the staff need to use tools such as wooden sticks to pound and dredge it, which is time-consuming and labor-intensive, and the dredging efficiency is relatively low.

[0004] Therefore, it is necessary to provide a new belt conveyor material blocking protection device to solve the above technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a belt conveyor material blocking protection device which is convenient to operate, can effectively avoid blocking and effectively protect the belt.

[0006] In order to solve the above technical problems, the belt conveyor blockage protection device provided by the utility model includes: an external box and a conduit arranged in the external box, a guide bucket is fixedly installed at the bottom end of the conduit, and a top bucket is fixedly installed at the top end of the conduit, and the outer walls on both sides of the conduit are connected to the inner walls on both sides of the external box through multiple stabilization mechanisms.

[0007] Preferably, the stabilization mechanism includes a stabilization frame, which is fixedly mounted on the inner walls on both sides of the external box, a slide is slidably mounted in the stabilization frame, a connecting rod is fixedly mounted on the outer wall of one side of the slide, a fixed plate is fixedly mounted on one end of the connecting rod, the fixed plate is fixedly connected to the outer wall of the conduit, a buffer spring is arranged in the stabilization frame, one end of the buffer spring is fixedly connected to the slide, and the other end of the buffer spring is fixedly connected to the inner wall of the external box.

[0008] Preferably, side frames are fixedly installed on the inner walls on both sides of the external box, and sliding frames are slidably installed in the two side frames. The sliding frame is composed of two horizontal plates connected with two vertical plates. Two return springs are connected between the side frames and the sliding frame. One end of the two return springs is fixedly connected to one side of the sliding frame, and the other end of the two return springs is fixedly connected to the side frames.

[0009] Preferably, two positioning plates are fixedly installed at the bottom of any side frame, a connecting frame is fixedly installed on the outer wall on the side where the two positioning plates are close to each other, the top of the connecting frame extends into the corresponding sliding frame, and eccentric wheels are rotatably installed on the inner walls on both sides of the connecting frame.

[0010] Preferably, a base plate is fixedly installed at the bottom of the external box, and an active rod and two driven rods are rotatably installed on the top of the base plate. Two synchronous pulleys are fixedly sleeved on the outer wall of the active rod, and two driven rods are fixedly sleeved on the two synchronous pulleys. Two corresponding synchronous pulleys are sleeved with a transmission belt. A motor is fixedly installed on the outer wall of one side of the external box, and one end of the active rod extends outside the external box and is fixedly connected to the output shaft of the motor.

[0011] Preferably, one end of the two driven rods passes through the two connecting frames respectively, and the two driven rods and the two rotating shafts are fixedly sleeved with a synchronous pulley 1, and the corresponding two synchronous pulleys 1 are sleeved with a transmission belt 1.

[0012] Preferably, threaded cylinders are fixedly installed on the inner walls of both sides of the external box, and resistance plates are slidably installed on the inner walls of both sides of the external box. Threaded rods are rotatably installed on one side of the two resistance plates, and one end of the two threaded rods passes through the two threaded cylinders and is fixedly installed with a rotating wheel, and the two threaded rods are respectively screwed with the inner walls of the two threaded cylinders.

[0013] Compared with the related art, the belt conveyor material blocking protection device provided by the utility model has the following beneficial effects:

[0014] The utility model provides a belt conveyor material blockage protection device. During the process of using the belt conveyor to transport materials, once the material is blocked in the guide bucket, after starting the motor, the two sliding frames are driven to move rapidly, thereby achieving the effect of rapid impact on the outer wall of the guide bucket, so that the guide bucket maintains a frequent vibration effect, thereby performing vibration-type dredging on the material, thereby avoiding the situation of material blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the belt conveyor material blocking protection device provided by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the catheter and the external box in a separated state;

[0017] Figure 3 for Figure 1 A schematic diagram of the top view of the stabilization frame shown;

[0018] Figure 4 for Figure 1 A schematic diagram of a top cross-sectional structure of the external box shown;

[0019] Figure 5 for Figure 1 Schematic diagram of the connection status of the side frame shown;

[0020] Figure 6 for Figure 1 A schematic diagram of the side frame at another angle shown;

[0021] Figure 7 for Figure 1 The top view structural diagram of the threaded barrel is shown.

[0022] Numbers in the figure: 1. External box; 2. Mounting frame; 301. Conduit; 302. Guide bucket; 4. Top bucket; 5. Stabilization frame; 501. Slide plate; 502. Connecting rod; 503. Fixed plate; 504. Buffer spring; 6. Bottom plate; 7. Side frame; 8. Support frame; 801. Active rod; 9. Sliding frame; 10. Return spring; 11. Motor; 12. Positioning plate; 13. Connecting frame; 14. Rotating shaft; 15. Eccentric wheel; 16. Driven rod; 17. Synchronous pulley 1; 18. Synchronous pulley 2; 19. Threaded cylinder; 1901. Bearing cylinder; 20. Threaded rod; 21. Contact plate. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0024] Please refer to Figure 1-Figure 7 ,in, Figure 1 A structural diagram of a preferred embodiment of the belt conveyor material blocking protection device provided by the utility model; Figure 2 for Figure 1 Schematic diagram of the catheter and the external box being separated; Figure 3 for Figure 1 A schematic diagram of the top view of the stabilization frame shown; Figure 4 for Figure 1 A schematic diagram of a top cross-sectional structure of the external box shown; Figure 5 for Figure 1 Schematic diagram of the connection status of the side frame shown; Figure 6 for Figure 1 A schematic diagram of the side frame at another angle shown; Figure 7 for Figure 1Schematic top view structure diagram of the threaded cylinder shown. The belt conveyor material blockage protection device includes: an external box 1 and a conduit 301 arranged inside the external box 1. Two mounting brackets 2 are fixedly installed on one side outer wall of the external box 1. The two mounting brackets 2 are symmetrically arranged based on the midpoint of the external box 1. Both of the two mounting brackets 2 are used for fixing the external box 1. A guide hopper 302 is fixedly installed at the bottom end of the conduit 301, and a top hopper 4 is fixedly installed at the top end of the conduit 301. Combined with Figure 2 as shown, the conduit 301, the guide hopper 302 and the top hopper 4 form a chute shape. The top hopper 4 is located above the external box 1. Both the outer walls on both sides of the conduit 301 and the inner walls on both sides of the external box 1 are connected by a plurality of stability maintenance mechanisms.

[0025] The stability maintenance mechanism includes a stability maintenance frame 5. The stability maintenance frame 5 is fixedly installed on the inner walls on both sides of the external box 1. A sliding plate 501 is slidably installed inside the stability maintenance frame 5. Combined with Figure 3 as shown, the stability maintenance frame 5 forms a shape like the Chinese character "匚". Side plates are fixedly installed on both outer walls of the stability maintenance frame 5. Two bolts are arranged on the side plates. The stability maintenance frame 5 is fixedly installed through the four bolts on the two side plates. A connecting rod 502 is fixedly installed on one side outer wall of the sliding plate 501. A fixing plate 503 is fixedly installed at one end of the connecting rod 502. The fixing plate 503 is fixedly connected to the outer wall of the conduit 301. Four sliding rods are horizontally fixedly installed inside the stability maintenance frame 5. The sliding plate 501 is slidably installed on the four sliding rods. A buffer spring 504 is arranged inside the stability maintenance frame 5. One end of the buffer spring 504 is fixedly connected to the sliding plate 501, and the other end of the buffer spring 504 is fixedly connected to the inner wall of the external box 1.

[0026] Side frames 7 are fixedly installed on the inner walls on both sides of the external box 1. The side frames 7 present a shape like the Chinese character "匚". The two side frames 7 are symmetrically arranged based on the midpoint of the external box 1. A sliding frame 9 is slidably installed inside both of the two side frames 7. The sliding frame 9 is formed by connecting two cross plates and two vertical plates. Combined with Figure 6 as shown, both of the two cross plates penetrate through one side of the side frame 7 and are slidably connected thereto. The two vertical plates are respectively fixedly installed at one end of the two cross plates, so that the sliding frame 9 forms a shape like the Chinese character "口". Two reset springs 10 are connected between the side frame 7 and the sliding frame 9. One end of each of the two reset springs 10 is fixedly connected to one side of the sliding frame 9, and the other end of each of the two reset springs 10 is fixedly connected to the side frame 7.

[0027] Two positioning plates 12 are fixedly installed at the bottom of any one of the side frames 7. An衔接框13 (assuming it's a misspelling and should be something like "connecting frame") is fixedly installed on the outer wall of the side of the two positioning plates 12 that are close to each other. Combined with Figure 6As shown, the connecting frame 13 is formed in the shape of the letter "U", the opening of the connecting frame 13 is set upward, the top of the connecting frame 13 extends into the corresponding sliding frame 9, and eccentric wheels 15 are rotatably installed on the inner walls of both sides of the connecting frame 13. The outer wall of the eccentric wheel 15 contacts the vertical plate located in the side frame 7 of the sliding frame 9.

[0028] The bottom of the external box 1 is fixedly mounted with a bottom plate 6, combined with Figure 4 As shown, the bottom plate 6 is located at the edge of one side of the external box 1 near the two mounting frames 2 and covers a quarter of the bottom of the external box 1. An active rod 801 and two driven rods 16 are rotatably installed on the top of the bottom plate 6. As shown in the combined figure, two support frames 8 are fixedly installed in the middle position of the bottom plate 6. The active rod 801 is rotatably installed on the two support frames 8. Two groups of side blocks are fixedly installed near the two sides of the bottom plate 6. Each group of side blocks includes two protrusions. The two driven rods 16 are rotatably installed on the corresponding two protrusions. Two synchronous pulleys 18 are fixedly sleeved on the outer wall of the active rod 801, and the two driven rods 16 are fixedly sleeved with synchronous pulleys 18. The corresponding two synchronous pulleys 18 are sleeved with transmission belts 2. A motor 11 is fixedly installed on the outer wall of one side of the external box 1. One end of the active rod 801 extends to the outside of the external box 1 and is fixedly connected to the output shaft of the motor 11.

[0029] One end of the two driven rods 16 passes through the two connecting frames 13 respectively. The two driven rods 16 and the two rotating shafts 14 are fixedly sleeved with a synchronous pulley 17. The corresponding two synchronous pulleys 17 are sleeved with a transmission belt 1. Figure 6 As shown, the tops of the two positioning plates 12 are each provided with a strip-shaped hole, and the two transmission belts pass through the two strip-shaped holes respectively.

[0030] Threaded cylinders 19 are fixedly installed on the inner walls of both sides of the external box 1. The two threaded cylinders 19 respectively penetrate the inner walls of both sides of the external box 1 and extend to the outside of the external box 1. Contact plates 21 are slidably installed on the inner walls of both sides of the external box 1. Two sliding rods are fixedly installed on one side of the two contact plates 21. The four sliding rods respectively penetrate the inner walls of both sides of the external box 1 and are slidably connected thereto. A threaded rod 20 is rotatably installed on one side of the two contact plates 21. One end of the two threaded rods 20 respectively penetrates the two threaded cylinders 19 and is fixedly installed with a rotating wheel. The two threaded rods 20 are respectively screwed with the inner walls of the two threaded cylinders 19. A bearing cylinder 1901 is fixedly installed on the outer wall of one side of the contact plate 21. A convex shaft is fixedly installed on one end of the threaded rod 20. The convex shaft is connected to the inner wall of the bearing cylinder 1901 through a bearing.

[0031] The working principle of the belt conveyor material blocking protection device provided by the utility model is as follows:

[0032] In the initial state, the half circles of the two eccentric wheels 15 away from the center are both facing inward (close to the side of the guide bucket 302), and the two contact plates 21 push the two sliding frames 9 to the innermost side respectively, so that one side of the two sliding frames 9 contacts the outer walls of the two sides of the guide bucket 302 respectively, thereby maintaining the stability of the guide bucket 302 and the guide tube 301 and preventing them from shaking.

[0033] During the material transportation process, the external box 1 is fixed to the end position of the belt conveyor through the mounting frame 2. The material on the belt conveyor is gathered by the top bucket 4 and then discharged to a suitable position through the conduit 301 and the guide bucket 302.

[0034] When the guide tube 301 and the guide bucket 302 are blocked by materials, the staff can rotate the two threaded rods 20 respectively. The two threaded rods 20 will move away from each other under the screw transmission of the two threaded cylinders 19, so that the two contact plates 21 will move away from each other and separate from the two sliding frames 9. At this time, the limiting effect of the guide bucket 302 and the guide tube 301 will be contacted. The guide tube 301 and the guide bucket 302 will maintain a certain shaking amplitude under the effect of the fixed plate 503. Then the motor 11 can be started. When the output shaft of the motor 11 is started, the active rod 801 will be driven to rotate. Under the transmission effect of the four synchronous pulleys 2 18 and the two transmission belts 2, the two driven rods 16 will be driven to rotate and connect respectively. The two driven rods 16 rotate and connect with the four synchronous pulleys 1 17 and the two transmission belts 1 Under the transmission effect, the two rotating shafts 14 will be driven to rotate respectively, thereby driving the two eccentric wheels 15 to rotate. During the rotation of the two eccentric wheels 15, when the eccentric wheels 15 rotate to the outside (away from the guide bucket 302) half a circle away from the center of the circle, they will conflict with the two sliding frames 9 to move away from each other, and at the same time stretch the return spring 10 to put it in a stretched energy storage state. When the two eccentric wheels 15 rotate to the inside (close to the guide bucket 302) half a circle away from the center of the circle, the sliding frames 9 will quickly approach each other under the pulling effect of the return spring 10, thereby hitting the outer walls of the two sides of the guide bucket 302. Under the continuous operation of the motor 11, the two sliding frames 9 will quickly hit the guide bucket 302, thereby achieving the effect of vibrating the guide bucket 302, thereby achieving the effect of dredging materials and avoiding the occurrence of blockage.

[0035] Compared with the related art, the belt conveyor material blocking protection device provided by the utility model has the following beneficial effects:

[0036] The utility model provides a belt conveyor material blockage protection device. During the process of using the belt conveyor to transport materials, once material blockage occurs in the guide bucket 302, after starting the motor 11, the two sliding frames 9 are driven to move rapidly, thereby achieving the effect of rapid impact on the outer wall of the guide bucket 302, so that the guide bucket 302 maintains a frequent vibration effect, thereby vibrating and dredging the material, thereby avoiding the situation of material blockage.

[0037] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A belt conveyor material blocking protection device, comprising: An external box and a conduit arranged in the external box are characterized in that a guide bucket is fixedly installed at the bottom end of the conduit, a top bucket is fixedly installed at the top end of the conduit, and the outer walls on both sides of the conduit are connected to the inner walls on both sides of the external box through multiple stabilization mechanisms.

2. The belt conveyor material blocking protection device according to claim 1, characterized in that: The stabilization mechanism includes a stabilization frame, which is fixedly installed on the inner walls on both sides of the external box. A slide is slidably installed in the stabilization frame, a connecting rod is fixedly installed on the outer wall of one side of the slide, and a fixing plate is fixedly installed on one end of the connecting rod. The fixing plate is fixedly connected to the outer wall of the conduit, and a buffer spring is provided in the stabilization frame, one end of the buffer spring is fixedly connected to the slide, and the other end of the buffer spring is fixedly connected to the inner wall of the external box.

3. The belt conveyor material blocking protection device according to claim 2, characterized in that: Side frames are fixedly installed on the inner walls of both sides of the external box, and sliding frames are slidably installed in the two side frames. The sliding frame is composed of two horizontal plates connected with two vertical plates. Two return springs are connected between the side frames and the sliding frame, and one end of the two return springs is fixedly connected to one side of the sliding frame, and the other end of the two return springs is fixedly connected to the side frames.

4. The belt conveyor material blocking protection device according to claim 3, characterized in that: Two positioning plates are fixedly installed at the bottom of any one of the side frames, and a connecting frame is fixedly installed on the outer wall of the side where the two positioning plates are close to each other. The top of the connecting frame extends into the corresponding sliding frame, and eccentric wheels are rotatably installed on the inner walls on both sides of the connecting frame.

5. The belt conveyor material blocking protection device according to claim 4, characterized in that: A base plate is fixedly installed at the bottom of the external box, and an active rod and two driven rods are rotatably installed on the top of the base plate. Two synchronous pulleys are fixedly sleeved on the outer wall of the active rod, and two synchronous pulleys are fixedly sleeved on the two driven rods. Two corresponding synchronous pulleys are sleeved with transmission belts. A motor is fixedly installed on the outer wall of one side of the external box, and one end of the active rod extends to the outside of the external box and is fixedly connected to the output shaft of the motor.

6. The belt conveyor material blocking protection device according to claim 5, characterized in that: One end of the two driven rods passes through the two connecting frames respectively. The two driven rods and the two rotating shafts are fixedly sleeved with a synchronous pulley one, and the corresponding two synchronous pulleys are sleeved with a transmission belt one.

7. The belt conveyor material blocking protection device according to claim 6, characterized in that: Threaded cylinders are fixedly installed on the inner walls of both sides of the external box, and resistance plates are slidably installed on the inner walls of both sides of the external box. Threaded rods are rotatably installed on one side of the two resistance plates, and one end of the two threaded rods passes through the two threaded cylinders and is fixedly installed with a rotating wheel. The two threaded rods are respectively screwed with the inner walls of the two threaded cylinders.