Warehouse type blank arranging machine for high-performance magnetic core machining

By designing a warehouse-type embryo arrangement machine and utilizing multiple modules to work together, the automatic handling and efficient arrangement of magnetic cores are achieved, solving the problem of cumbersome manual storage in existing technologies, improving work efficiency and reducing labor costs.

CN223356794UActive Publication Date: 2025-09-19SHUYANG KANGSHUN MAGNETIC COMPONENTS
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Patent Information

Application Number
CN202422176372.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-09-19
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Existing magnetic core arrangement equipment requires manual removal of the magnetic cores for storage, which is cumbersome, time-consuming and labor-intensive.

Method used

A warehouse-type embryo arrangement machine is designed, which includes a storage component, a central component, a feeding component, a transfer component and a gripping component to realize automatic magnetic core handling and arrangement. It uses multiple modules to work together, including horizontal and vertical translation modules, a belt conveyor and a pneumatic mechanical gripper to achieve efficient gripping and arrangement of magnetic cores.

Benefits of technology

It realizes the automatic handling and efficient arrangement of magnetic cores, reduces waiting time, improves work efficiency, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a warehouse type blank arranging machine used for high performance magnetic core processing, and relates to the technical field of blank arranging machines, the warehouse type blank arranging machine comprises a machine shell, the machine shell comprises an opening formed in the front side, a blank arranging mechanism is arranged in the machine shell, and the blank arranging mechanism comprises a storage assembly arranged on the inner side of the opening, the storage assembly comprises a frame, a partition plate and a material plate; the pivot assembly is arranged at the front position of the inner side of the machine shell. According to the storage type blank arranging machine for high-performance magnetic core machining, through cooperative operation of a plurality of modules, automatic carrying of material plates and efficient grabbing and arranging of magnetic cores are achieved, the time space for arranging the magnetic cores is fully utilized through circulating movement of the first belt conveyor, a grabbing assembly can conduct grabbing and arranging operation in a full-load mode, and the working efficiency is improved. And the waiting time is greatly reduced, so that the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of embryo arrangement machines, in particular to a storage-type embryo arrangement machine for high-performance magnetic core processing. Background Art

[0002] With the rapid development of the electronics industry, the demand for high-performance magnetic cores, as key components in many electronic devices, is growing. The performance of magnetic cores directly affects the working efficiency, stability and reliability of electronic equipment.

[0003] In the prior art, such as Chinese patent number: CN214927446U, a new type of magnetic core embryo arrangement machine is disclosed. The new type of magnetic core embryo arrangement machine, the suction cup is fixed to the lower part of the lifting cylinder piston rod, the lifting cylinder is fixed to the lifting cylinder fixing frame, the upper part of the four corners of the suction cup is fixed with a vertical guide rod, the guide rod is adapted to the guide sleeve, the guide sleeve is fixed to the lifting cylinder fixing frame, the upper slider is adapted to the upper rail, the lower slider is adapted to the lower rail, the rack is fixed to the frame, the rack is adapted to the driving gear, the driving gear is fixed to the pulley shaft, the pulley shaft is fixed to the driving frame through a bearing, the driving frame is connected to the lifting cylinder fixing frame, the rear part of the frame is fixed with a horizontal feed conveyor belt, the first end of the front part of the frame is fixed with a discharge belt, and the first end of the rear part of the frame is provided with a push plate.

[0004] In the above patent, although the device can arrange and stack the magnetic cores on the pads, the magnetic cores are still on the equipment, and personnel are required to remove the magnetic cores from the equipment for storage. The operation process is cumbersome, time-consuming and labor-intensive. Therefore, the utility model provides a storage-type embryo arrangement machine for high-performance magnetic core processing. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the utility model provides a storage-type embryo arrangement machine for high-performance magnetic core processing, which solves the problem that personnel are required to remove the magnetic cores from the equipment for storage later, which is a cumbersome, time-consuming and labor-intensive operation process.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a storage-type embryo arrangement machine for high-performance magnetic core processing, comprising a housing, the housing including an opening on the front side, an embryo arrangement mechanism disposed inside the housing, the embryo arrangement mechanism comprising:

[0007] A storage assembly is arranged inside the opening, and the storage assembly includes a frame, a partition and a material plate;

[0008] A central assembly is provided at the front inner side of the housing, and the central assembly includes a crossbeam, a first mounting plate, a transverse translation module, a second mounting plate, a longitudinal translation module and a first belt conveyor;

[0009] The feeding assembly is arranged on the right side of the casing;

[0010] A transfer assembly is provided at the rear inner side of the housing. The number of the transfer assemblies is set to two, and both transfer assemblies include a second electric push rod and a placement plate.

[0011] The material grabbing assembly is arranged at the upper inner side of the casing.

[0012] Preferably, the number of the partitions is set to multiple, and they are symmetrically fixed on the inner walls of the left and right sides of the frame. The material plate is placed between the tops of two adjacent material plates. A vertical plate is fixedly installed on the top of the frame, and a guide rod is symmetrically installed on the rear side of the vertical plate. The front surface of the casing is provided with two guide holes that cooperate with the guide rod.

[0013] Preferably, the crossbeam is fixedly mounted on the inner wall of the casing, a first electric push rod is mounted on the top of the crossbeam, the telescopic end of the first electric push rod movably passes through the top of the crossbeam and extends downward, the telescopic end of the first electric push rod is fixedly connected to the top of the first mounting plate, the lateral translation module is mounted on the bottom of the first mounting plate, a C-shaped frame is mounted on the bottom of the lateral translation module, the second mounting plate is fixedly mounted between the inner walls on both sides of the C-shaped frame, the longitudinal translation module is mounted on the top of the second mounting plate, and the first belt conveyor is mounted on the top of the longitudinal translation module.

[0014] Preferably, the feeding assembly includes a second belt conveyor, the conveying end of the second belt conveyor passes through the right side of the casing and extends inward, and a material guide plate is symmetrically installed on the top of the second belt conveyor.

[0015] Preferably, the second electric push rod is installed on the rear side of the casing, and the telescopic end of the second electric push rod slides through the rear surface of the casing and extends inward, the placement plate is installed on the telescopic end of the second electric push rod, and a baffle is installed on the top of the placement plate.

[0016] Preferably, the grabbing assembly includes a screw translation module, which is installed between the left and right inner walls of the casing and is higher than the second belt conveyor. A third electric push rod is installed on the front side of the screw translation module, and a pneumatic mechanical gripper is installed at the telescopic end of the third electric push rod.

[0017] Beneficial effects

[0018] The utility model provides a storage-type embryo arrangement machine for high-performance magnetic core processing. Compared with the existing technology, it has the following advantages:

[0019] (1) The storage-type embryo arrangement machine for high-performance magnetic core processing realizes the automatic transportation of material plates and the efficient grasping and arrangement of magnetic cores through the coordinated operation of multiple modules. The circular movement of the first belt conveyor fully utilizes the time gap of magnetic core arrangement, so that the material grasping component can perform the material grasping and arrangement operation at full load, greatly reducing the waiting time, thereby greatly improving work efficiency.

[0020] (2) The storage-type embryo arrangement machine for high-performance magnetic core processing can release the brake state of the universal wheel at the bottom of the frame when all the material plates in the frame are filled with magnetic cores, and move the storage components out of the casing. This design facilitates the transportation and storage of the magnetic cores, does not require additional handling equipment, and reduces work difficulty and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional appearance of the utility model;

[0022] Figure 2 This is a schematic diagram of the three-dimensional appearance of the casing of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional appearance of the storage component of the present invention;

[0024] Figure 4 This is a schematic diagram of the three-dimensional appearance of the central component of the present invention;

[0025] Figure 5 For this utility model Figure 4 A magnified view of point A in the figure;

[0026] Figure 6 It is a schematic diagram of the three-dimensional appearance of part of the structure of the utility model.

[0027] In the figure: 1. Casing; 11. Guide hole; 12. Opening; 2. Storage assembly; 21. Frame; 22. Vertical plate; 23. Guide rod; 24. Partition; 25. Material plate; 3. Central assembly; 31. Crossbeam; 32. First electric push rod; 33. First mounting plate; 34. Horizontal translation module; 35. C-shaped frame; 36. Second mounting plate; 37. Longitudinal translation module; 38. First belt conveyor; 4. Feeding assembly; 41. Second belt conveyor; 42. Guide plate; 5. Transfer assembly; 51. Second electric push rod; 52. Placement plate; 53. Baffle; 6. Grasping assembly; 61. Screw translation module; 62. Third electric push rod; 63. Pneumatic mechanical gripper. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] This utility model provides two technical solutions:

[0030] Figures 1-6 The first embodiment is shown: a storage-type embryo arrangement machine for high-performance magnetic core processing, including a housing 1, the housing 1 including an opening 12 opened on the front side, and an embryo arrangement mechanism provided inside the housing 1, the embryo arrangement mechanism including:

[0031] The storage assembly 2 is disposed inside the opening 12 and includes a frame 21, a partition 24, and a material plate 25;

[0032] The central assembly 3 is arranged at the front inner side of the housing 1. The central assembly 3 includes a crossbeam 31, a first mounting plate 33, a transverse translation module 34, a second mounting plate 36, a longitudinal translation module 37 and a first belt conveyor 38.

[0033] The feeding assembly 4 is arranged on the right side of the housing 1;

[0034] The transfer assembly 5 is arranged at the rear of the inner side of the housing 1. There are two transfer assemblies 5, and both transfer assemblies 5 include a second electric push rod 51 and a placement plate 52.

[0035] The material grabbing assembly 6 is arranged at an upper position inside the housing 1 .

[0036] The number of partitions 24 is set to be multiple, and a stopper is also set on the front side of the partition 24 to limit the material plate 25 to avoid overtravel problems after the material plate 25 is recovered, and is symmetrically fixed on the inner walls of the left and right sides of the frame 21. The material plate 25 is placed between the tops of two adjacent material plates 25. A vertical plate 22 is fixedly installed on the top of the frame 21, and a guide rod 23 is symmetrically installed on the rear side of the vertical plate 22. Two guide holes 11 that cooperate with the guide rod 23 are opened on the front surface of the casing 1. The two guide holes 11 that cooperate with the guide rod 23 make it convenient for the frame 21 to be accurately docked with the casing 1.

[0037] The crossbeam 31 is fixedly mounted on the inner wall of the casing 1, and a first electric push rod 32 is mounted on the top of the crossbeam 31. The telescopic end of the first electric push rod 32 movably passes through the top of the crossbeam 31 and extends downward. The telescopic end of the first electric push rod 32 is fixedly connected to the top of the first mounting plate 33, and two limit rods are installed on the first mounting plate 33 for limiting and guiding the first mounting plate 33, thereby improving the stability of the first mounting plate 33 when it is raised and lowered. The lateral translation module 34 is mounted on the bottom of the first mounting plate 33. The lateral translation module 34 is mainly composed of a motor, a screw rod, a slide rail and a slider. It is an existing technology for belt The movable C-shaped frame 35 moves left and right, the C-shaped frame 35 is installed at the bottom of the lateral translation module 34, the second mounting plate 36 is fixedly installed between the inner walls on both sides of the C-shaped frame 35, and the longitudinal translation module 37 is installed on the top of the second mounting plate 36. The longitudinal translation module 37 is mainly composed of a motor, a screw rod, a slide rail and a slider. It is an existing technology and is used to drive the first belt conveyor 38 to move back and forth. The first belt conveyor 38 is installed on the top of the longitudinal translation module 37. The first belt conveyor 38 is mainly composed of a machine base, a motor, a transmission roller and a transmission belt. It is an existing technology and is used to drive the material plate 25 to be transported back and forth.

[0038] Figures 1-6 A second embodiment is shown, which mainly differs from the first embodiment in that the feeding assembly 4 includes a second belt conveyor 41, which is mainly composed of a base, legs, a motor, a drive roller and a transmission belt. It is a prior art and is used to transport the magnetic core to the interior of the casing 1. The conveying end of the second belt conveyor 41 passes through the right side of the casing 1 and extends inward. A guide plate 42 is symmetrically installed on the top of the second belt conveyor 41, and the guide plate 42 is used to center the magnetic core to facilitate subsequent grabbing by the pneumatic mechanical gripper 63.

[0039] The second electric push rod 51 is installed on the rear side of the casing 1, and the telescopic end of the second electric push rod 51 slides through the rear surface of the casing 1 and extends inward. The placement plate 52 is installed on the telescopic end of the second electric push rod 51. A baffle 53 is installed on the top of the placement plate 52. Two limit rods are installed on the rear side of the placement plate 52 to limit and guide the placement plate 52, thereby improving the stability of the placement plate 52 when moving back and forth.

[0040] The material grabbing assembly 6 includes a screw translation module 61, which is mainly composed of a motor, a screw, a sliding rod and a slider. It is an existing technology and is used to drive the third electric push rod 62 to move left and right. The screw translation module 61 is installed between the left and right inner walls of the casing 1 and is higher than the second belt conveyor 41. The front side of the screw translation module 61 is installed with the third electric push rod 62, and the telescopic end of the third electric push rod 62 is installed with a pneumatic mechanical gripper 63.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] During operation, the first belt conveyor 38 is moved to a suitable height by the first electric push rod 32, and then the first belt conveyor 38 is driven to move to the front position section of the second mounting plate 36 by the longitudinal translation module 37, that is, it moves toward the frame 21, until the belt on the first belt conveyor 38 comes under the corresponding material plate 25. At this time, the first belt conveyor 38 moves upward a small amount to lift the material plate 25, and then the first belt conveyor 38 is moved out from the inside of the frame 21 and reset to the middle position section of the second mounting plate 36, while bringing the material plate 25 out with it, and then the C-shaped frame 35 is driven to the left or right by the lateral translation module 34. Move to the right so that the first belt conveyor 38 and any one of the placement plates 52 are on the same vertical line, move the first belt conveyor 38 upward and slightly above the placement plate 52, then move the first belt conveyor 38 to the rear position section of the second mounting plate 36 through the longitudinal translation module 37. At this time, the first belt conveyor 38 is on the notch on the placement plate 52, and then start the motor on the first belt conveyor 38 to transport the material plate 25 near the front section on the first belt conveyor 38 backward and above the placement plate 52. At the same time, the baffle 53 limits the material plate 25 to avoid overtravel. After that, the first belt conveyor 38 is moved to the rear position section of the second mounting plate 36. The conveyor 38 moves downward. At this time, the material plate 25 is placed on the placement plate 52. The third electric push rod 62 is driven to move left and right by the screw translation module 61. The third electric push rod 62 drives the pneumatic mechanical gripper 63 to move up and down to grab the magnetic cores on the second belt conveyor 41 and arrange the magnetic cores in a horizontal manner and place them on the top surface of the material plate 25 on the corresponding placement plate 52. After a horizontal row is full, the front and rear positions of the placement plate 52 can be changed by the second electric push rod 51, thereby facilitating the subsequent longitudinal arrangement of the magnetic cores. During the arrangement process, the first belt conveyor 38 in the central assembly 3 continuously moves in a cycle, and the time for arranging the magnetic cores is utilized. In the idle time, the next material plate 25 in the frame 21 is placed on another placement plate 52. When the magnetic cores on the previous material plate 25 are fully arranged horizontally and vertically, the material plate 25 is removed from the placement plate 52 and returned to the original path and placed on the partition 24 in the frame 21. This cycle is repeated, so that the material grabbing assembly 6 can perform the material grabbing and arranging operation at full load, thereby greatly improving the work efficiency. After all the material plates 25 in the frame 21 are full, it is only necessary to release the brake state of the universal wheel at the bottom of the frame 21 to move the storage assembly 2 out of the casing 1, thereby facilitating the transportation and storage of the magnetic cores and reducing the difficulty of work.

[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A storage-type embryo arrangement machine for high-performance magnetic core processing, comprising a housing (1), wherein the housing (1) includes an opening (12) opened on the front side, and is characterized in that: A germ discharging mechanism is provided inside the housing (1), and the germ discharging mechanism comprises: A storage assembly (2) is arranged inside the opening (12), and the storage assembly (2) includes a frame (21), a partition (24) and a material plate (25); A central assembly (3) is arranged at a front position inside the housing (1), and the central assembly (3) includes a crossbeam (31), a first mounting plate (33), a transverse translation module (34), a second mounting plate (36), a longitudinal translation module (37), and a first belt conveyor (38); A feeding assembly (4) is arranged on the right side of the housing (1); A transfer assembly (5) is arranged at a rear position on the inner side of the housing (1), the number of the transfer assemblies (5) is set to two, and the two transfer assemblies (5) each include a second electric push rod (51) and a placement plate (52); The material grabbing assembly (6) is arranged at an upper position on the inner side of the casing (1).

2. The storage-type embryo arrangement machine for high-performance magnetic core processing according to claim 1, characterized in that: The number of the partitions (24) is set to be multiple and symmetrically fixed on the inner walls of the left and right sides of the frame (21). The material plate (25) is placed between the tops of two adjacent material plates (25). A vertical plate (22) is fixedly installed on the top of the frame (21). A guide rod (23) is symmetrically installed on the rear side of the vertical plate (22). Two guide holes (11) that cooperate with the guide rod (23) are opened on the front surface of the casing (1).

3. The storage-type embryo arrangement machine for high-performance magnetic core processing according to claim 1, characterized in that: The crossbeam (31) is fixedly mounted on the inner wall of the casing (1); a first electric push rod (32) is mounted on the top of the crossbeam (31); a telescopic end of the first electric push rod (32) movably passes through the top of the crossbeam (31) and extends downward; the telescopic end of the first electric push rod (32) is fixedly connected to the top of the first mounting plate (33); the transverse translation module (34) is mounted on the bottom of the first mounting plate (33); a C-shaped frame (35) is mounted on the bottom of the transverse translation module (34); the second mounting plate (36) is fixedly mounted between the inner walls on both sides of the C-shaped frame (35); the longitudinal translation module (37) is mounted on the top of the second mounting plate (36); and the first belt conveyor (38) is mounted on the top of the longitudinal translation module (37).

4. The storage-type embryo arrangement machine for high-performance magnetic core processing according to claim 1, characterized in that: The feeding assembly (4) includes a second belt conveyor (41), the conveying end of the second belt conveyor (41) passes through the right side of the housing (1) and extends inward, and a material guide plate (42) is symmetrically installed on the top of the second belt conveyor (41).

5. The storage-type embryo arrangement machine for high-performance magnetic core processing according to claim 1, characterized in that: The second electric push rod (51) is installed on the rear side of the housing (1), and the telescopic end of the second electric push rod (51) slides through the rear surface of the housing (1) and extends inward, the placement plate (52) is installed on the telescopic end of the second electric push rod (51), and a baffle (53) is installed on the top of the placement plate (52).

6. The storage-type embryo arrangement machine for high-performance magnetic core processing according to claim 4, characterized in that: The gripping assembly (6) includes a screw translation module (61), which is installed between the left and right inner walls of the casing (1) and is higher than the second belt conveyor (41). A third electric push rod (62) is installed on the front side of the screw translation module (61), and a pneumatic mechanical gripper (63) is installed at the telescopic end of the third electric push rod (62).