Equipment for producing low-nitrogen carburant for smelting pure steel

By designing a device consisting of a silo, a conveying pipe, a weighing box and a hydraulic telescopic rod, the problems of uneven addition of recarburizer and safety risks were solved, quantitative and uniform addition was achieved, and the safety and accuracy of the steelmaking process were improved.

CN223356903UActive Publication Date: 2025-09-19ANSHAN SANUO NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422964162.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-09-19
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing recarburizers are added unevenly during the steelmaking process and pose safety risks, making quantitative control difficult to achieve.

Method used

A device including a silo, a conveying pipe, a weighing box, a hydraulic telescopic rod, and a motor drive was designed. Quantitative addition was achieved through an automatic control valve and a weighing sensor, and a hydraulic telescopic rod and a baffle were used to prevent blockage. Automatic control was achieved by combining a photoelectric sensor and a controller.

Benefits of technology

The quantitative and uniform addition of the recarburizer is achieved, the danger and unevenness of manual addition are avoided, and the safety and accuracy of the steelmaking process are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223356903U_ABST
    Figure CN223356903U_ABST
Patent Text Reader

Abstract

The utility model discloses equipment for producing a low-nitrogen carburant for smelting pure steel, which comprises a stock bin, the bottom of the stock bin is communicated with a conveying pipe, the surface of the conveying pipe is communicated with an automatic control valve, and the bottom of the conveying pipe is communicated with a weighing box. According to the carburant adding device, a carburant needing to be added can be conveyed to the weighing box through the conveying pipe by means of the stock bin, the conveying pipe and the self-control valve, the carburant can be weighed through the weighing box and the weighing sensor so as to determine the adding amount, and the carburant can be added through the first hydraulic telescopic rod and the push plate by means of the second hydraulic telescopic rod and the push plate. According to the carburant weighing device, the weighed carburant can be pushed towards the right side, the discharging pipe can rotate through the funnel pipe, the rotating joint and the discharging pipe, the discharging pipe is driven to continuously rotate through the first motor, the driving gear and the driven gear in a motor driving mode, the discharging pipe can be supported through the supporting plate, and the discharging pipe can be conveniently and rapidly placed. And the discharging pipe can rotate smoothly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steelmaking equipment, in particular to equipment for producing a low-nitrogen carburizer for smelting pure steel. Background Art

[0002] Low nitrogen recarburizer is generally used in the manufacture of high-end precision castings. Such castings have very strict requirements on mechanical properties and must have very good hardness and tensile strength. Therefore, any defect factors of the product must be strictly controlled. If the nitrogen content in the recarburizer exceeds the standard, nitrogen pores and other related defects may occur, which will cause unpredictable losses and consequences. Nowadays, in the process of steelmaking, operators add recarburizer to the steelmaking rate in the specified process according to the steelmaking operation requirements. However, the existing recarburizer is dangerous if it is added manually during use, and mechanical addition generally directly puts the recarburizer into the steelmaking equipment at the same time, resulting in uneven addition. For this reason, a device for producing a low nitrogen recarburizer for smelting pure steel is proposed to solve the above problems. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the shortcomings of the existing technology, the purpose of the utility model is to provide a device for producing a low-nitrogen carburizer for smelting pure steel, which has the advantage of quantitative and uniform addition.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, a technical solution adopted by a device for producing low-nitrogen carburizer for smelting pure steel is: it includes a silo, the bottom of the silo is connected to a conveying pipe, the surface of the conveying pipe is connected to an automatic control valve, the bottom of the conveying pipe is connected to a weighing box, the left side of the bottom of the inner cavity of the weighing box is fixedly connected to a weighing sensor, the left side of the weighing box is fixedly connected to a first hydraulic telescopic rod, the output end of the first hydraulic telescopic rod is fixedly connected to a push plate, the right side of the top of the inner cavity of the weighing box is movably connected to a second hydraulic telescopic rod through a rotating shaft, the output end of the second hydraulic telescopic rod is movably connected to a baffle through a rotating shaft, the right side of the bottom of the weighing box is connected to a funnel tube, the bottom of the funnel tube is connected to a rotary joint, the bottom of the rotary joint is connected to a discharge pipe, the bottom of the weighing box is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a driving gear, and the surface of the driving gear is meshed with a driven gear.

[0007] As a preferred solution, a fixed rod is fixedly connected to the top of the inner cavity of the silo, a second motor is fixedly connected to the top of the fixed rod, an anti-blocking rod is fixedly connected to the output end of the second motor, and the bottom of the anti-blocking rod extends to the inner cavity of the conveying pipe.

[0008] As a preferred solution, a photoelectric sensor is fixedly connected to the bottom of the right side of the inner cavity of the silo, and an inclined plate is fixedly connected to the bottom of the inner cavity of the silo.

[0009] As a preferred solution, a flow sensor is fixedly connected to the inner cavity wall of the delivery pipe, and a controller is fixedly connected to the front side of the weighing box.

[0010] As a preferred solution, the top of the baffle is movably connected to the top of the inner cavity of the weighing box through a rotating shaft, and the push plate is located on the top of the weighing sensor.

[0011] As a preferred solution, the driven gear is fixedly connected to the surface of the discharge pipe, and the discharge pipe is designed to be inclined downward.

[0012] As a preferred solution, the surface of the discharge pipe is movably connected to a support plate via a bearing, and the top of the support plate is fixedly connected to the bottom of the weighing box.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the utility model provides a device for producing a low-nitrogen carburizer for smelting pure steel, which has the following beneficial effects.

[0015] 1. Through the provided silo, conveying pipe and automatic control valve, the recarburizer to be added can be conveyed to the weighing box through the conveying pipe. Through the provided weighing box and weighing sensor, the recarburizer can be weighed to determine the amount of addition. Through the provided first hydraulic telescopic rod and push plate, the weighed recarburizer can be pushed to the right. Through the provided second hydraulic telescopic rod and baffle, the recarburizer can be prevented from sliding to the right during weighing. Through the provided fixed rod, second motor and anti-blocking rod, the recarburizer can be prevented from being blocked in the conveying pipe. Through the provided photoelectric sensor, it can be detected whether the silo needs to be replenished. Through the provided controller, the operation of the control components is convenient.

[0016] 2. The funnel tube, rotary joint and discharge tube are provided to enable the discharge tube to rotate. The first motor, driving gear and driven gear are provided to drive the discharge tube to rotate continuously by the motor drive. The support plate is provided to support the discharge tube so that the discharge tube can rotate smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the silo of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the weighing box of the utility model;

[0020] Figure 4 For this utility model Figure 2 Enlarged view of point A in the middle.

[0021] In the figure: 1. silo; 2. conveying pipe; 3. automatic control valve; 4. weighing box; 5. weighing sensor; 6. first hydraulic telescopic rod; 7. push plate; 8. second hydraulic telescopic rod; 9. baffle; 10. funnel tube; 11. rotary joint; 12. discharge pipe; 13. first motor; 14. driving gear; 15. driven gear; 16. fixing rod; 17. second motor; 18. anti-blocking rod; 19. photoelectric sensor; 20. controller; 21. support plate. DETAILED DESCRIPTION

[0022] The following diagrams illustrate various embodiments of the present invention. For clarity, many practical details will be included in the following description. However, it should be understood that these practical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not essential. Furthermore, to simplify the drawings, some commonly used structures and components are depicted in simplified schematic form. Example 1:

[0023] See also Figure 1-4In order to achieve the purpose of quantitative weighing, the present embodiment provides the following technical solutions, which specifically disclose: it includes a silo 1, the bottom of the silo 1 is connected with a conveying pipe 2, the surface of the conveying pipe 2 is connected with an automatic control valve 3, the bottom of the conveying pipe 2 is connected with a weighing box 4, the left side of the bottom of the inner cavity of the weighing box 4 is fixedly connected with a weighing sensor 5, the left side of the weighing box 4 is fixedly connected with a first hydraulic telescopic rod 6, the output end of the first hydraulic telescopic rod 6 is fixedly connected with a push plate 7, the right side of the top of the inner cavity of the weighing box 4 is movably connected with a second hydraulic telescopic rod 8 through a rotating shaft, the output end of the second hydraulic telescopic rod 8 is movably connected with a baffle 9 through a rotating shaft, the top of the inner cavity of the silo 1 is fixedly connected with a fixed rod 16, the top of the fixed rod 16 is fixedly connected with a second motor 17, the output end of the second motor 17 is fixedly connected with an anti-blocking rod 18, the bottom of the anti-blocking rod 18 extends to the inner cavity of the conveying pipe 2, and the bottom of the right side of the inner cavity of the silo 1 is fixedly connected with Photoelectric sensor 19, an inclined plate is fixedly connected to the bottom of the inner cavity of silo 1, a flow sensor is fixedly connected to the inner cavity wall of delivery pipe 2, and a controller 20 is fixedly connected to the front side of weighing box 4. Through the set silo 1, delivery pipe 2 and automatic control valve 3, the carburizer to be added can be delivered to weighing box 4 through delivery pipe 2. Through the set weighing box 4 and weighing sensor 5, the carburizer can be weighed to determine the amount of addition. Through the set first hydraulic telescopic rod 6 and push plate 7, the weighed carburizer can be pushed to the right. Through the set second hydraulic telescopic rod 8 and baffle 9, the carburizer can be prevented from sliding to the right during weighing. Through the set fixed rod 16, second motor 17 and anti-blocking rod 18, the carburizer can be prevented from being blocked in delivery pipe 2. Through the set photoelectric sensor 19, it can be detected whether the silo 1 needs to be replenished. Through the set controller 20, the operation of the control elements is convenient. Example 2:

[0024] See also Figure 1-4In order to achieve the purpose of uniform material discharge, this embodiment provides the following technical solutions, which specifically disclose: the right side of the bottom of the weighing box 4 is connected to a funnel tube 10, the bottom of the funnel tube 10 is connected to a rotary joint 11, the bottom of the rotary joint 11 is connected to a discharge pipe 12, the bottom of the weighing box 4 is fixedly connected to a first motor 13, the output end of the first motor 13 is fixedly connected to a driving gear 14, the surface of the driving gear 14 is meshed with a driven gear 15, the top of the baffle 9 is movably connected to the top of the inner cavity of the weighing box 4 through a rotating shaft, the push plate 7 is located on the top of the weighing sensor 5, and the driven gear 1 5 is fixedly connected to the surface of the discharge pipe 12. The discharge pipe 12 is designed to be tilted downward. The surface of the discharge pipe 12 is movably connected to a support plate 21 through a bearing. The top of the support plate 21 is fixedly connected to the bottom of the weighing box 4. The discharge pipe 12 can be rotated by the funnel tube 10, the rotary joint 11 and the discharge pipe 12. The discharge pipe 12 is driven by the first motor 13, the driving gear 14 and the driven gear 15, and the motor drives the discharge pipe 12 to rotate continuously. The support plate 21 can support the discharge pipe 12 and make it rotate smoothly.

[0025] The working principle of the present invention is as follows: a recarburizer is placed in a silo 1, an addition amount of the recarburizer is set in a controller 20, and when the recarburizer needs to be added, an automatic control valve 3 is opened, the recarburizer is conveyed to a weighing box 4 through a conveying pipe 2, and the recarburizer falls on a weighing sensor 5. When a preset value is reached, the automatic control valve 3 is closed, and then the first hydraulic telescopic rod 6 and the second hydraulic telescopic rod 8 are started, the second hydraulic telescopic rod 8 causes the baffle 9 to continuously tilt to the right, the first hydraulic telescopic rod 6 drives the push plate 7 to move to the right, and the push plate 7 pushes the weighed recarburizer to the funnel tube 10, the first motor 13 drives the driving gear 14 to rotate, the driving gear 14 drives the driven gear 15 to rotate, the driven gear 15 drives the discharge pipe 12 to rotate, and the recarburizer is conveyed to the discharge pipe 12. Through the continuous rotation of the discharge pipe 12, the recarburizer is evenly conveyed to the steelmaking equipment.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A device for producing a low-nitrogen carburizer for smelting pure steel, comprising a silo (1), characterized in that: The bottom of the silo (1) is connected to a conveying pipe (2), the surface of the conveying pipe (2) is connected to an automatic control valve (3), the bottom of the conveying pipe (2) is connected to a weighing box (4), the left side of the bottom of the inner cavity of the weighing box (4) is fixedly connected to a weighing sensor (5), the left side of the weighing box (4) is fixedly connected to a first hydraulic telescopic rod (6), the output end of the first hydraulic telescopic rod (6) is fixedly connected to a push plate (7), and the right side of the top of the inner cavity of the weighing box (4) is movably connected to a second hydraulic telescopic rod (8) via a rotating shaft. The output end of the second hydraulic telescopic rod (8) is movably connected to a baffle (9) via a rotating shaft. The right side of the bottom of the weighing box (4) is connected to a funnel tube (10). The bottom of the funnel tube (10) is connected to a rotary joint (11). The bottom of the rotary joint (11) is connected to a discharge pipe (12). The bottom of the weighing box (4) is fixedly connected to a first motor (13). The output end of the first motor (13) is fixedly connected to a driving gear (14). The surface of the driving gear (14) is meshed with a driven gear (15).

2. The device for producing a low-nitrogen carburizer for smelting pure steel according to claim 1, characterized in that: A fixing rod (16) is fixedly connected to the top of the inner cavity of the silo (1), a second motor (17) is fixedly connected to the top of the fixing rod (16), an anti-blocking rod (18) is fixedly connected to the output end of the second motor (17), and the bottom of the anti-blocking rod (18) extends to the inner cavity of the conveying pipe (2).

3. The device for producing a low-nitrogen carburizer for smelting clean steel according to claim 1, characterized in that: A photoelectric sensor (19) is fixedly connected to the bottom of the right side of the inner cavity of the silo (1), and an inclined plate is fixedly connected to the bottom of the inner cavity of the silo (1).

4. The device for producing a low-nitrogen carburizer for smelting pure steel according to claim 1, characterized in that: A flow sensor is fixedly connected to the inner cavity wall of the delivery pipe (2), and a controller (20) is fixedly connected to the front side of the weighing box (4).

5. The device for producing a low-nitrogen carburizer for smelting clean steel according to claim 1, characterized in that: The top of the baffle (9) is movably connected to the top of the inner cavity of the weighing box (4) via a rotating shaft, and the push plate (7) is located on the top of the weighing sensor (5).

6. The device for producing a low-nitrogen carburizer for smelting clean steel according to claim 1, characterized in that: The driven gear (15) is fixedly connected to the surface of the discharge pipe (12), and the discharge pipe (12) is designed to be inclined downward.

7. The device for producing a low-nitrogen carburizer for smelting clean steel according to claim 1, characterized in that: The surface of the discharge pipe (12) is movably connected to a support plate (21) via a bearing, and the top of the support plate (21) is fixedly connected to the bottom of the weighing box (4).