Flattening device for woven garment processing

By designing a flattening device for woven garment processing, using active winding and passive unwinding devices combined with reverse pulling and ironing of electric heating rollers, the problem of uneven fabric after unwinding is solved, and an efficient fabric flattening effect is achieved.

CN223357010UActive Publication Date: 2025-09-19JIANGXI BOCA CLOTHING CO LTD
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Patent Information

Application Number
CN202422912786.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-19
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the prior art, the surface of woven clothing fabrics is uneven after unwinding, resulting in irregular shapes after cutting, which is not conducive to subsequent sewing processing, and conventional hot pressing operations are inefficient.

Method used

A flattening device for woven garment processing is designed, which includes an active winding device, a passive unwinding device, a flattening device and a transition device. When the fabric passes through the flattening device, a reverse force is provided and the fabric is ironed and flattened by an electric heating roller.

Benefits of technology

It achieves rapid flattening of fabrics, improves operating efficiency, and is suitable for popularization and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flattening device for processing woven garments, which comprises a bedplate and a support arranged at the bottom of the bedplate, one end of the bedplate is provided with an active winding device, the other end of the bedplate is provided with a passive unwinding device, the bedplate is provided with a flattening device, and the flattening device is provided with a driving winding device and a driven unwinding device. A plurality of transition devices are arranged on the table plate, the garment fabric is unwound to the position of the active winding device from the passive unwinding device, in the process, the garment fabric passes through the flattening device, and the action direction of the flattening device is opposite to the movement direction of the garment fabric; when the device is applied, a fabric is unwound from the passive unwinding device to the active winding device, in the process, the fabric passes through the heating flattening device, and the acting force provided by the flattening device is opposite to the movement direction of the fabric, so that the fabric is flattened when being wound by the active winding device, and the ironing and leveling operations of the fabric are completed; and the operation efficiency is high.
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Description

Technical Field

[0001] The utility model relates to a flattening device for processing woven garments. Background Art

[0002] Woven clothing fabrics are wound and stored on rolls, and the fabrics need to be unwound during subsequent clothing production and processing.

[0003] In the prior art, the fabric is directly unrolled and then sent for cutting. During this operation, due to the presence of partial wrinkles in the fabric when it is wound, the surface of the fabric after unrolling is uneven and the shape after cutting is irregular, which is not conducive to subsequent sewing processing.

[0004] Therefore, the fabric needs to be flattened. Conventional flattening operations use hot pressing, which has low operating efficiency.

[0005] Based on the above problems, we designed a flattening device for woven garment processing that can quickly flatten the fabric. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a flattening device for woven garment processing which can realize rapid flattening of fabrics.

[0007] In order to solve the above problems, the present invention adopts the following technical solutions:

[0008] A flattening device for processing woven garments comprises a table and a bracket arranged at the bottom of the table, an active winding device is arranged at one end of the table, a passive unwinding device is arranged at the other end of the table, a flattening device is arranged on the table, and a plurality of transition devices are arranged on the table. The garment fabric is unwound from the passive unwinding device to the position of the active winding device. During this process, the garment fabric passes through the flattening device, and the action direction of the flattening device is opposite to the movement direction of the garment fabric.

[0009] Preferably, the active winding device includes a first frame, a driving motor fixedly mounted through the first frame, and an active roller mounted on the rotating end of the driving motor, a first fixed baffle is provided on the active roller, a first screw is screwed into the end of the active roller, a first movable baffle is provided on the first screw, and the first frame is fixed to the table.

[0010] Preferably, the passive unwinding device includes a second frame, on which a passive roller is rotatably mounted, a second fixed baffle corresponding to the first fixed baffle is provided on the passive roller, a second screw is screwed into the end of the passive roller, a second movable baffle is provided on the second screw, and the second frame is fixed to the table.

[0011] Preferably, a shell is installed at the outer end surface of the second frame, an end cover is provided at the end surface of the shell, and two or more guide rods are annularly provided on the inner wall of the end cover, a brake plate is slidably engaged with the guide rod, a bolt is engaged at the axis of the end cover, a rotating sleeve is engaged at the end of the bolt, a bearing is engaged between the rotating sleeve and the bolt, a spring is fixed between the rotating sleeve and the brake plate, a brake pad is embedded in the end of the brake plate away from the spring, and a friction plate is fixed to the end of the passive roller away from the second screw, and friction resistance is generated when the brake pad contacts the friction plate.

[0012] Preferably, the flattening device includes a machine cover, which is rotated by an upper and lower pressing roller, and clothing fabric passes between the two pressing rollers. The end of the pressing roller located outside the machine cover is closed, and an electric heater is installed on the outside of the machine cover. The power of the electric heater is 1000~3500W, and it is equipped with two electric heating tubes. The electric heating tubes are inserted into the pressing roller, and an insulating ring is matched between the pressing roller and the electric heating tube. The insulating ring rotates along the electric heating tube. A passive gear is provided at the position where the pressing roller is located in the machine cover, and the two passive gears are meshed. A heat insulating cover is installed in the machine cover, and a first drive motor is installed in the heat insulating cover. A driving gear is installed at the output end of the first drive motor, and the driving gear is meshed with one of the passive gears.

[0013] Preferably, the transition device includes a third frame, and a transition roller rotatably mounted by the third frame.

[0014] The beneficial effects of the utility model are:

[0015] When this device is in use, the fabric is unwound from the passive unwinding device to the active winding device. During this process, the fabric passes through the heated flattening device, and the force provided by the flattening device is opposite to the movement direction of the fabric, so that the fabric is flattened when it is reeled through the active winding device, completing the ironing and flattening operations of the fabric. The operation efficiency is high and it is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the passage of clothing fabrics;

[0019] Figure 3 is a perspective view of an active winding device;

[0020] Figure 4 It is a three-dimensional diagram of the passive unwinding device;

[0021] Figure 5 This is a schematic diagram of the installation of the brake plate;

[0022] Figure 6 A cross-sectional view of the flattening device. DETAILED DESCRIPTION

[0023] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.

[0024] Any feature disclosed in this specification (including any appended claims, abstract, and drawings), unless otherwise stated, may be replaced by other equivalent or similar features. In other words, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0025] In the description of the present invention, it should be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "center", "end", "length", "outer end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0026] In addition, in the description of the present invention, “a plurality of” means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0027] In this utility model, unless otherwise specified or limited, the terms "disposed," "socketed," "connected," "through," and "inserted" should be understood in a broad sense. For example, they can refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0028] See Figure 1and Figure 2 The flattening device shown in the figure for woven garment processing includes a table 1 and a bracket 2 arranged at the bottom of the table 1. An active winding device 3 is provided at one end of the table 1, and a passive unwinding device 4 is provided at the other end of the table 1. A flattening device 5 is provided on the table 1, and multiple transition devices 6 are provided on the table 1. The clothing fabric is unwound from the passive unwinding device 4 to the position of the active winding device 3. During this process, the clothing fabric passes through the flattening device 5, and the action direction of the flattening device 5 is opposite to the movement direction of the clothing fabric.

[0029] In the above technical solution, the cloth roll is carried by the passive unwinding device 4, and one end of the fabric is pulled out from the cloth roll, passes through the flattening device 5, and is then wound onto the active winding device 3.

[0030] The force generated by the active winding device 3 drives the fabric to be pulled out from the passive unwinding device 4. During this process, the flattening device 5 provides a force opposite to the direction of fabric movement, so that the fabric is flattened in this part between the flattening device 5 and the active winding device 3.

[0031] In addition, the flattening device 5 generates heat, and the heat is used to achieve ironing.

[0032] See Figure 3 As shown, the active winding device 3 includes a first frame 31, a driving motor 32 fixedly mounted through the first frame 31, and an active roller 33 mounted on the rotating end of the driving motor 32, a first fixed baffle 333 is provided on the active roller 33, a first screw 34 is screwed into the end of the active roller 33, a first movable baffle 344 is provided on the first screw 34, and the first frame 31 is fixed to the table 1.

[0033] The driving motor 32 provides torque to drive the active roller 32 to rotate. The roll of fabric is sleeved on the active roller 32 and is clamped at both ends by a first fixed baffle 333 and a first movable baffle 344 to prevent the roll from slipping.

[0034] See Figure 4 As shown, the passive unwinding device 4 includes a second frame 41, on which a passive roller 42 is rotatably installed, and a second fixed baffle 43 corresponding to the first fixed baffle 333 is provided on the passive roller 42. A second screw 44 is screwed into the end of the passive roller 42, and a second movable baffle 45 is provided on the second screw 44. The second frame 41 is fixed to the table 1.

[0035] In the above technical solution, the cloth roll is clamped by the cooperation of the first fixed baffle 43 and the second movable baffle 45 .

[0036] See Figure 4 and Figure 5 As shown, a shell 410 is installed at the outer end surface of the second frame 41, and an end cover 411 is provided at the end surface of the shell 410. Two or more guide rods 412 are annularly provided on the inner wall of the end cover 411, and a brake plate 413 is slidably engaged with the guide rod 412. A bolt 414 is engaged at the axis of the end cover 411, and a rotating sleeve 415 is engaged at the end of the bolt 414. A bearing is engaged between the rotating sleeve 415 and the bolt 414, and a spring 416 is fixed between the rotating sleeve 415 and the brake plate 413. A brake shoe 417 is embedded in the end of the brake plate 413 away from the spring 416, and a friction plate 418 is fixed to the end of the passive roller 42 away from the second screw 44. The brake shoe 417 generates friction resistance after contacting the friction plate 418.

[0037] In the above technical solution, by adjusting the position of the spring 416, friction resistance is generated after the brake plate 41 skin 417 contacts the friction plate 418, thereby increasing the rotation resistance of the passive roller 42, requiring greater pulling force to pull out the fabric, which helps to flatten the fabric.

[0038] See Figure 6 As shown, the flattening device 5 includes a machine cover 51, which is rotated by the machine cover 51 to cooperate with the upper and lower pressing rollers 52, and the clothing fabric passes between the two pressing rollers 52. The end of the pressing roller 52 located outside the machine cover 51 is closed, and an electric heater 53 is installed on the outside of the machine cover 51. The power of the electric heater 53 is 1000~3500W, and it is equipped with two electric heating tubes 54. The electric heating tubes 54 are inserted into the pressing roller 52, and an insulation ring 55 is cooperated between the pressing roller 52 and the electric heating tube 54. The insulation ring 55 rotates along the electric heating tube 54. A passive gear 56 is provided at the position where the pressing roller 52 is located in the machine cover 51, and the two passive gears 56 are meshed. A heat insulation cover 57 is installed in the machine cover 51, and a first drive motor 58 is installed in the heat insulation cover 57. A driving gear 59 is installed at the output end of the first drive motor 58, and the driving gear 59 is meshed with one of the passive gears 56.

[0039] The heating temperature range of the electric heating tube 54 in the above technical solution is 80-130 degrees Celsius, which meets the ironing needs of most woven clothing fabrics.

[0040] In the above technical solution, the heat generated by the electric heating tube 54 heats the pressing roller 52 , and the fabric is squeezed and passes between the upper and lower pressing rollers 52 , and the pressing roller 52 applies a reaction force to flatten the fabric.

[0041] See Figure 1As shown, the transition device 6 includes a third frame 61 and a transition roller 62 rotatably mounted through the third frame 61 .

[0042] The number of transition devices 6 used is determined according to the length of the table 1. In principle, one transition device 6 is set every 40 cm, and the fabric passes from above or below the transition roller 62.

[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0044] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values ​​set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as being merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0045] For ease of description, spatially relative terms such as "above", "above", "on the upper surface", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0046] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0047] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A flattening device for woven garment processing, comprising a table (1) and a bracket (2) arranged at the bottom of the table (1), characterized in that: An active winding device (3) is provided at one end of the table (1), a passive unwinding device (4) is provided at the other end of the table (1), a flattening device (5) is provided on the table (1), and a plurality of transition devices (6) are provided on the table (1). The clothing fabric is unwound from the passive unwinding device (4) to the position of the active winding device (3). During this process, the clothing fabric passes through the flattening device (5), and the action direction of the flattening device (5) is opposite to the movement direction of the clothing fabric.

2. The flattening device for woven garment processing according to claim 1, characterized in that: The active winding device (3) comprises a first frame (31), a driving motor (32) fixedly mounted on the first frame (31), and an active winding roller (33) mounted on the rotating end of the driving motor (32), a first fixed baffle (333) being provided on the active winding roller (33), a first screw (34) being screwed into the end of the active winding roller (33), a first movable baffle (344) being provided on the first screw (34), and the first frame (31) being fixed to the table (1).

3. The flattening device for woven garment processing according to claim 2, characterized in that: The passive unwinding device (4) comprises a second frame (41), a passive roller (42) is rotatably mounted on the second frame (41), a second fixed baffle (43) corresponding to the first fixed baffle (333) is provided on the passive roller (42), a second screw (44) is screwed into the end of the passive roller (42), a second movable baffle (45) is provided on the second screw (44), and the second frame (41) is fixed to the table (1).

4. The flattening device for woven garment processing according to claim 3, characterized in that: A housing (410) is installed at the outer end surface of the second frame (41), an end cover (411) is provided at the end surface of the housing (410), two or more guide rods (412) are provided in an annular manner on the inner wall of the end cover (411), a brake plate (413) is slidably engaged with the guide rods (412), a bolt (414) is engaged at the axis of the end cover (411), and a rotating sleeve (415) is engaged at the end of the bolt (414). A bearing is fitted between the sleeve (415) and the bolt (414), a spring (416) is fixed between the rotating sleeve (415) and the brake plate (413), a brake pad (417) is embedded in the end of the brake plate (413) away from the spring (416), a friction plate (418) is fixed to the end of the passive roller (42) away from the second screw (44), and the brake pad (417) generates friction resistance when it contacts the friction plate (418).

5. The flattening device for woven garment processing according to claim 1, characterized in that: The flattening device (5) includes a hood (51), and an upper and lower pressing rollers (52) are rotated by the hood (51). The clothing fabric passes between the two pressing rollers (52). The end of the pressing roller (52) located outside the hood (51) is closed. An electric heater (53) is installed outside the hood (51). The power of the electric heater (53) is 1000~3500W and is equipped with two electric heating tubes (54). The electric heating tubes (54) are inserted into the pressing roller (52). The pressing roller (52) and the electric heating tubes (54) are connected to each other. ) are matched with a heat insulating ring (55), the heat insulating ring (55) rotates along the electric heating tube (54), the pressure roller (52) is provided with a passive gear (56) at a position inside the machine cover (51), the two passive gears (56) are meshed, a heat insulating cover (57) is installed in the machine cover (51), a first driving motor (58) is installed in the heat insulating cover (57), a driving gear (59) is installed at the output end of the first driving motor (58), and the driving gear (59) is meshed with one of the passive gears (56).

6. The woven garment processing pressing device according to claim 1, characterized in that: The transition device (6) includes a third frame (61) and a transition roller (62) rotatably mounted on the third frame (61).

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