Automatic folding device

By designing transmission components and moving components with adjustable spacing, the problem of fixed conveyor belt spacing in the towel folding machine is solved, adaptive folding of towel thickness is achieved, and the stability and efficiency of towel folding are improved.

CN223357064UActive Publication Date: 2025-09-19XIAMEN LUZU NEW LIFE TECH CO LTD
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Patent Information

Application Number
CN202422955949.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-19
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The distance between the conveyor belt and the longitudinal folding conveyor belt of the existing towel folding machine is fixed, resulting in poor folding effect for towels of different thicknesses, affecting work efficiency.

Method used

An automatic folding device was designed, which adopted a transmission component and a moving component with adjustable spacing. The transmission belt spacing was adjusted by squeezing the transmission belt. Combined with the control of servo motor and drive motor, the adaptive folding of towel thickness was achieved.

Benefits of technology

The automatic adjustment of the transmission belt spacing according to the thickness of the towel is realized, the stability and efficiency of towel folding are improved, the use of the motor is reduced, and the structure is simple and practical.

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Abstract

The utility model relates to an automatic folding device, and belongs to the technical field of textile industry, the automatic folding device comprises a bottom plate, a supporting plate is fixed on the top of the bottom plate, three transmission assemblies are arranged on the front surface of the supporting plate, the transmission assemblies are used for driving towels to move, and a plurality of adjusting assemblies are arranged in the transmission assemblies. A spray gun is fixed to the front face of the supporting plate, an electric push rod is slidably connected to the front face of the supporting plate, and a moving assembly fixed to the supporting plate is arranged on the back face of the electric push rod. According to the automatic folding device, when a towel passes through the space between the two transmission assemblies and the thickness of the towel is too large, certain extrusion can be generated on the transmission assemblies, so that the adjusting assemblies can adjust the positions of the transmission assemblies, the towel can smoothly pass through the space between the two transmission assemblies, the overall structure is simple, and practicability is high. And the distance between the transmission assemblies can be automatically adjusted according to the thickness of the towel, so that the overall practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile industry, in particular to an automatic folding device. Background Art

[0002] The textile industry in China is a highly labor-intensive and externally dependent industry. China is the world's largest producer and exporter of textiles and clothing. Towels, bath towels, and wash towels are all textile products. Folding machines are required when folding towels and bath towels.

[0003] For example, the Chinese utility model patent with the announcement number CN208102534U discloses a fully automatic medical towel folding machine, including a first folding component, a second folding component and a third folding component. The first folding component can fold the medical towel once along the warp direction, the second folding component can fold the medical towel twice along the warp direction, and the third folding component can fold the medical towel once along the weft direction. The fully automatic medical towel folding machine first folds the medical towel once along the warp center line, and then folds the folded medical towel into a Z shape along the warp direction, and finally folds the Z-shaped medical towel once along the weft center line. The fully automatic medical towel folding machine replaces manual folding, avoids the pollution caused by manual folding, and quickly folds the medical towel into a folding structure that is easy to open, reduces the opening steps, and avoids the pollution caused by multi-step manual opening.

[0004] However, there are still some problems. Since the spacing between the input conveyor belt and the longitudinal folding conveyor belt is fixed, the thickness of the folded towels is fixed. However, the thickness of different types of towels is different. Especially after folding, the difference in the thickness of the towels will accumulate. Too thick or too thin will affect the folding effect of the towels, or even make them impossible to fold. This greatly restricts the working efficiency of the towel folder. Therefore, an automatic folding device is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies of the prior art, the present invention provides an automatic folding device which has the advantage of adjustable spacing and solves the problem that the spacing between conveyor belts is fixed.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic folding device, comprising a bottom plate, a support plate fixed on the top of the bottom plate, three transmission assemblies provided on the front of the support plate, the transmission assemblies being used to drive the towels to move, a plurality of adjustment assemblies provided inside the transmission assemblies, the adjustment assemblies being used to adjust the intervals between the transmission assemblies;

[0007] A spray gun is fixed on the front of the support plate, an electric push rod is slidably connected to the front of the support plate, a moving component fixed to the support plate is provided on the back of the electric push rod, and the moving component is used to adjust the position of the electric push rod, and an air pump is fixed on the top of the base plate;

[0008] The transmission assembly on the left is connected to the outer surface of the bottom transmission assembly by a linkage assembly, and a drive motor and a servo motor are fixed to the back of the support plate respectively. The output shaft of the drive motor is fixed to the bottom transmission assembly, and the output shaft of the servo motor is fixed to the top right transmission assembly;

[0009] The adjustment assembly includes two positioning rods, a pushing block, an adjustment plate and a return spring. The positioning rod is fixed to the transmission assembly, the outer surface of the positioning rod is slidably connected to the pushing block, the opposite sides of the two pushing blocks are fixed to the adjustment plate, the opposite sides of the two pushing blocks are fixed to the return spring, and the return spring is fixed to the transmission assembly.

[0010] By adopting this technical solution, taking the transmission assembly on the left as an example, when the transmission belt is squeezed, the right side of the transmission belt will move to the left, so that the left side of the transmission belt and the adjustment plate are in a relaxed state, and the return spring inside the left driven wheel will push the adjustment plate to move to the left, thereby effectively preventing the transmission belt from entering a relaxed state and effectively ensuring the stability of the transmission belt movement.

[0011] Furthermore, the transmission assembly includes a driving wheel, three driven wheels and a transmission belt. The driving wheel is rotatably connected to the support plate and passes through the back of the support plate. The driven wheel is rotatably connected to the support plate. The outer surface of the adjustment plate is transmission-connected to the transmission belt.

[0012] By adopting this technical solution, the driving wheel is used to push the transmission belt to move, and the driven wheel can assist the transmission belt to move, thereby making the movement of the transmission belt more stable.

[0013] Furthermore, the plurality of positioning rods are fixed to the driving wheel and the driven wheel respectively, and the plurality of return springs are fixed to the driving wheel and the driven wheel respectively.

[0014] By adopting this technical solution, the adjustment component is located inside the driving wheel and the driven wheel, replacing the driving wheel and the driven wheel in supporting the transmission belt, thereby allowing the transmission belt to be adjusted.

[0015] Furthermore, sliding blocks are fixed on both the upper and lower sides of the pushing block, and sliding grooves are provided inside the driving wheel and the driven wheel for sliding connection with the sliding blocks.

[0016] By adopting this technical solution and providing a sliding block, the movement of the pushing block and the adjusting plate can be made more stable.

[0017] Furthermore, the moving assembly includes a limit block, a mounting block and a rotating rod. The limit block is fixed to the electric push rod, the back of the support plate is fixed to the mounting block, the interior of the mounting block is threadedly connected to the rotating rod, and the rotating rod is rotatably connected to the limit block.

[0018] By adopting this technical solution, the rotating rod can be rotated to move due to the extrusion of the thread, thereby pushing the limit block to adjust the position of the electric push rod.

[0019] Furthermore, the rotating rod is a threaded rod, and a threaded hole adapted to the threaded rod is provided inside the mounting block.

[0020] Furthermore, a fixed bearing is fixed to the right side of the limit block, and the interior of the fixed bearing is fixed to the rotating rod.

[0021] By adopting this technical solution and providing a fixed bearing, the non-rotatable limit block will not affect the rotating rod.

[0022] Furthermore, the linkage assembly, the drive motor and the servo motor are fixed to the driving wheel, and the adjustment plate is a semicircular arc plate.

[0023] By adopting this technical solution, the drive motor is set up to control the active wheels on the left and bottom through the linkage component.

[0024] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0025] 1. This automatic folding device, when the towel passes between the two transmission components, when the thickness of the towel is too high, will produce a certain degree of squeezing on the transmission component, so that the adjustment component can adjust the position of the transmission component, so that the towel can pass smoothly between the two transmission components. The overall structure is simple, so that the spacing between the transmission components can be adjusted automatically according to the thickness of the towel, making the overall structure more practical.

[0026] 2. The automatic folding device can adjust the position of the electric push rod through the provided moving components, thereby adjusting the folding point of the towel. The provided linkage components can effectively save the driving source, thereby effectively reducing the use of the motor. The overall structure is simple, making the overall device more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of the utility model;

[0028] Figure 2 This is a back view of the structure of the utility model;

[0029] Figure 3 This is a three-dimensional diagram of the connection structure between the bottom plate and the support plate of the utility model;

[0030] Figure 4 This is a schematic diagram of the structure of the adjustment component of the utility model.

[0031] In the figure: 1. Base plate; 2. Support plate; 3. Transmission assembly; 301. Driving wheel; 302. Driven wheel; 303. Transmission belt; 4. Adjustment assembly; 401. Positioning rod; 402. Push block; 403. Adjustment plate; 404. Return spring; 5. Spray gun; 6. Electric push rod; 7. Limit block; 8. Mounting block; 9. Rotating rod; 10. Air pump; 11. Linkage assembly; 12. Drive motor; 13. Servo motor. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-3 In this embodiment, an automatic folding device includes a base plate 1, a support plate 2 is fixed on the top of the base plate 1, and three transmission components 3 are provided on the front of the support plate 2. The transmission component 3 includes a driving wheel 301, three driven wheels 302 and a transmission belt 303. The driving wheel 301 is rotatably connected to the support plate 2 and passes through the back of the support plate 2. The driven wheel 302 is rotatably connected to the support plate 2. The outer surface of the adjustment plate 403 is transmission-connected with the transmission belt 303. The driving wheel 301 is used to push the transmission belt 303 to move, and the driven wheel 302 can assist the transmission belt 303 in moving, so that the movement of the transmission belt 303 is more stable. The transmission component 3 is used to drive the towel to move. A plurality of adjustment components 4 are provided inside the transmission component 3. The adjustment component 4 is used to adjust the interval between the transmission components 3.

[0034] The cam 7 is fixed to the front of the support plate 2, and the electric push rod 6 is slidably connected to the front of the support plate 2. The back of the electric push rod 6 is provided with a moving assembly fixed to the support plate 2. The moving assembly includes a limit block 7, a mounting block 8 and a rotating rod 9. The limit block 7 is fixed to the electric push rod 6, and the back of the support plate 2 is fixed to the mounting block 8. The interior of the mounting block 8 is threadedly connected to the rotating rod 9. The rotating rod 9 is a threaded rod, and a threaded hole adapted for the threaded rod is opened inside the mounting block 8. The rotating rod 9 is rotatably connected to the limit block 7. A fixed bearing is fixed to the right side of the limit block 7, and the interior of the fixed bearing is fixed to the rotating rod 9. The fixed bearing is set so that the limit block 7 that cannot rotate will not affect the rotating rod 9. By rotating the rotating rod 9, the rotating rod 9 can be moved due to the extrusion of the thread, thereby pushing the limit block 7 to adjust the position of the electric push rod 6. The moving assembly is used to adjust the position of the electric push rod 6, and an air pump 10 is fixed on the top of the base plate 1.

[0035] Furthermore, the outer surfaces of the left transmission component 3 and the bottom transmission component 3 are connected by a linkage component 11. The linkage component 11 is a belt drive in the prior art. The back of the support plate 2 is fixed with a drive motor 12 and a servo motor 13 respectively. The output shaft of the drive motor 12 is fixed to the bottom transmission component 3, and the output shaft of the servo motor 13 is fixed to the top right transmission component 3. The linkage component 11, the drive motor 12 and the servo motor 13 are fixed to the driving wheel 301. The set drive motor 12 can control the driving wheels 301 on the left and bottom through the linkage component 11.

[0036] In general, by rotating the rotating rod 9, the limit block 7 can push the electric push rod 6 to move, so that the electric push rod 6 can push different parts of the towel, thereby folding different points of the towel.

[0037] See also Figure 4The adjusting assembly 4 in this embodiment includes two positioning rods 401, a pushing block 402, an adjusting plate 403 and a return spring 404. The positioning rod 401 is fixed to the transmission assembly 3. The outer surface of the positioning rod 401 is slidably connected to the pushing block 402. Sliding blocks are fixed on the upper and lower sides of the pushing block 402. The driving wheel 301 and the driven wheel 302 are both provided with sliding grooves slidably connected to the sliding blocks. By setting the sliding blocks, the movement of the pushing block 402 and the adjusting plate 403 can be made more stable. The opposite side of the two pushing blocks 402 is in contact with the adjusting plate 403. 403 is fixed, the adjustment plate 403 is a semicircular plate, the opposite side of the two pushing blocks 402 is fixed to the return spring 404, the return spring 404 is fixed to the transmission component 3, multiple positioning rods 401 are respectively fixed to the driving wheel 301 and the driven wheel 302, multiple return springs 404 are respectively fixed to the driving wheel 301 and the driven wheel 302, and the adjustment component 4 is located inside the driving wheel 301 and the driven wheel 302, replacing the task of supporting the transmission belt 303 by the driving wheel 301 and the driven wheel 302, so that the transmission belt 303 can be adjusted.

[0038] In general, taking the transmission component 3 on the left as an example, when the transmission belt 303 is squeezed, the right side of the transmission belt 303 will move toward the left, so that the left side of the transmission belt 303 and the adjustment plate 403 are in a relaxed state, and the return spring 404 inside the left driven wheel 302 will push the adjustment plate 403 to move to the left, thereby effectively preventing the transmission belt 303 from entering a relaxed state, and effectively ensuring the stability of the movement of the transmission belt 303.

[0039] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the present invention is controlled by the controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0040] The working principle of the above embodiment is:

[0041] (1) Place items such as towels that need to be folded on the transmission belt 303. Driven by the drive motor 12 and the servo motor 13, the driving wheel 301 pushes the transmission belt 303 to move clockwise. When the middle of the towel moves between the two top transmission belts 303, the electric push rod 6 is started, and the servo motor 13 is reversed, so that the middle of the towel is pushed into the gap between the two transmission belts 303. The servo motor 13 is reversed, which makes the transmission belt 303 on the top right move counterclockwise, thereby folding the towel and moving the towel downward. After half of the towel passes through the spray gun 5, the spray gun 5 is started, which pushes the towel from the middle of the towel to between the two right transmission belts 303 to complete further folding, thereby eliminating the need for manual folding, effectively improving the overall practicality.

[0042] (2) When the thickness of the towel is too large, it will cause a certain amount of squeezing on the transmission belt 303, thereby pushing the adjustment plate 403 to move to the side away from the towel, and then the spacing between the transmission belts 303 can be adjusted. When the transmission belt 303 moves to the side away from the towel, the friction between the adjustment plate 403 on the side away from the towel and the transmission belt 303 will be reduced, and the reset spring 404 will push the adjustment plate 403 to move toward the transmission belt 303, thereby supporting the transmission belt 303, thereby effectively ensuring the friction between the transmission belt 303 and the adjustment plate 403, so that the transmission belt 303 can be stably transmitted. The overall structure is simple, so that the spacing between the transmission belts 303 can be adjusted according to the thickness of the towel, making the overall structure more practical.

Claims

1. An automatic folding device, comprising a bottom plate (1), characterized in that: A support plate (2) is fixed on the top of the bottom plate (1), and three transmission assemblies (3) are provided on the front of the support plate (2). The transmission assemblies (3) are used to drive the towels to move. A plurality of adjustment assemblies (4) are provided inside the transmission assemblies (3), and the adjustment assemblies (4) are used to adjust the intervals between the transmission assemblies (3). A spray gun (5) is fixed on the front of the support plate (2), an electric push rod (6) is slidably connected to the front of the support plate (2), a movable assembly fixed to the support plate (2) is provided on the back of the electric push rod (6), and the movable assembly is used to adjust the position of the electric push rod (6), and an air pump (10) is fixed on the top of the base plate (1); The transmission assembly (3) on the left side is connected to the outer surface of the bottom transmission assembly (3) by a linkage assembly (11), and a driving motor (12) and a servo motor (13) are fixed to the back of the support plate (2), respectively. The output shaft of the driving motor (12) is fixed to the bottom transmission assembly (3), and the output shaft of the servo motor (13) is fixed to the top right transmission assembly (3); The adjustment assembly (4) comprises two positioning rods (401), a pushing block (402), an adjustment plate (403) and a return spring (404); the positioning rod (401) is fixed to the transmission assembly (3); the outer surface of the positioning rod (401) is slidably connected to the pushing block (402); the opposite sides of the two pushing blocks (402) are fixed to the adjustment plate (403); the opposite sides of the two pushing blocks (402) are fixed to the return spring (404); and the return spring (404) is fixed to the transmission assembly (3).

2. The automatic folding device according to claim 1, characterized in that: The transmission assembly (3) comprises a driving wheel (301), three driven wheels (302) and a transmission belt (303); the driving wheel (301) is rotatably connected to the support plate (2) and extends through the back of the support plate (2); the driven wheel (302) is rotatably connected to the support plate (2); and the outer surface of the adjustment plate (403) is transmission-connected to the transmission belt (303).

3. The automatic folding device according to claim 2, characterized in that: The plurality of positioning rods (401) are respectively fixed to the driving wheel (301) and the driven wheel (302), and the plurality of return springs (404) are respectively fixed to the driving wheel (301) and the driven wheel (302).

4. The automatic folding device according to claim 2, characterized in that: Sliding blocks are fixed on both the upper and lower sides of the pushing block (402), and sliding grooves are provided inside the driving wheel (301) and the driven wheel (302) for sliding connection with the sliding blocks.

5. The automatic folding device according to claim 1, characterized in that: The moving assembly comprises a limit block (7), a mounting block (8) and a rotating rod (9); the limit block (7) is fixed to the electric push rod (6); the back of the support plate (2) is fixed to the mounting block (8); the interior of the mounting block (8) is threadedly connected to the rotating rod (9); and the rotating rod (9) is rotatably connected to the limit block (7).

6. The automatic folding device according to claim 5, characterized in that: The rotating rod (9) is a threaded rod, and a threaded hole matching the threaded rod is provided inside the mounting block (8).

7. The automatic folding device according to claim 5, characterized in that: A fixed bearing is fixed to the right side of the limit block (7), and the interior of the fixed bearing is fixed to the rotating rod (9).

8. The automatic folding device according to claim 2, characterized in that: The linkage assembly (11), the drive motor (12), and the servo motor (13) are fixed to the driving wheel (301), and the adjustment plate (403) is a semicircular arc plate.

Citation Information

Patent Citations

  • Full -automatic medical towel folder

    CN208102534U