Elevator calling box
By using an elevator call box structure with an integrated plastic alloy panel and back panel, combined with a snap-fit structure and screw fixation, the problems of traditional call boxes such as large amounts of materials, high costs, complex assembly, and static electricity risks are solved, and a high-strength, low-cost, and reliable electrical system is achieved.
Patent Information
- Application Number
- CN202422673452.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Traditional elevator call boxes are made of many types of materials, have high production costs, lack assembly precision, are prone to warping and dust accumulation, pose the risk of static electricity conduction, and have poor electrical protection performance.
The plastic alloy front panel and back panel are integrally formed, combined with a snap-fit structure and screw fixation to simplify the structure and enhance the connection strength. An insulating layer is set on the back panel to reduce electrostatic damage, and the CAN communication system is used to ensure system communication reliability.
It reduces production costs, solves assembly complexity issues, improves pressure and impact resistance, reduces static electricity risks, and ensures electrical system reliability and smooth communication.
Smart Images

Figure CN223357146U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elevators, and in particular relates to an elevator call box. Background Art
[0002] Elevator call boxes are used to summon the elevator car to the designated floor. Traditional call box panels are constructed from stainless steel, ABS, acrylic, and galvanized sheet metal, nested or glued together to provide support and corrosion protection. However, the plethora of material options available for elevator call boxes results in high production costs and labor. Furthermore, these boxes, constructed from multiple materials nested or glued together, lack assembly precision, resulting in noticeable defects such as warping and gaps, and are prone to dust accumulation. Furthermore, the metal surface of these traditional materials is prone to conducting static electricity, potentially causing electrical shorts and burning electronic components, resulting in poor electrical protection. Utility Model Content
[0003] The purpose of the utility model is to overcome the shortcomings and deficiencies in the prior art and provide an elevator call box with a plastic alloy panel that has both corrosion resistance and high-strength support functions, can be directly connected to the back panel and display window, has a simple structure, and is easy to install.
[0004] The utility model is realized through the following technical solutions:
[0005] An elevator call box includes a plastic alloy panel, a back panel and a display window; the plastic alloy panel and the back panel enclose and form a receiving cavity; a box connection structure is provided between the plastic alloy panel and the back panel, and the plastic alloy panel and the back panel are fixedly connected by the box connection structure; the display window is mounted on the plastic alloy panel by a snap structure.
[0006] In the elevator call box provided by the utility model, a plastic alloy panel and a back panel are combined to form the basic structure of the elevator call box. The plastic alloy panel has the functions of corrosion resistance and high-strength support, can be directly connected to the back panel and the display window, has a simple structure, and is easy to install.
[0007] Furthermore, the plastic alloy panel is a PC / PMMA / ASA plastic alloy panel, which is integrally formed. The PC / PMMA / ASA plastic alloy panel offers excellent heat resistance, strength, and chemical resistance, improving the shell's compressive and impact resistance and addressing the design and assembly complexity of traditional call boxes. The integrated molding process eliminates assembly defects associated with multi-layer materials and reduces production costs.
[0008] Furthermore, the box connection structure includes a top clamping structure, a middle clamping structure and a bottom clamping structure; the top clamping structure includes a first top clamping piece arranged at the top of the plastic alloy panel and a second top clamping piece arranged at the top of the back plate, and the positions of the first top clamping piece and the second top clamping piece correspond and are clamped to each other; the middle clamping structure includes a first middle clamping piece arranged at the middle of the plastic alloy panel and a second middle clamping piece arranged at the middle of the back plate, and the positions of the first middle clamping piece and the second middle clamping piece correspond and are clamped to each other; the bottom clamping structure includes a first bottom clamping piece arranged at the bottom of the plastic alloy panel and a second bottom clamping piece arranged at the bottom of the back plate, and the positions of the first bottom clamping piece and the second bottom clamping piece correspond and are clamped to each other.
[0009] Furthermore, the box connection structure further includes a first threaded hole provided at the bottom end of the plastic alloy panel, a second threaded hole provided at the bottom end of the back panel, and a screw; the first threaded hole and the second threaded hole are positioned correspondingly, and the screw is passed through the first threaded hole and fixed in the second threaded hole. The screw is used to lock the plastic alloy panel and the back panel together to enhance the connection strength.
[0010] Furthermore, a mounting groove is provided on a side of the plastic alloy panel facing away from the back panel, and the display window is installed in the mounting groove and is flush with the plastic alloy panel; the snap-fit structure includes an engaging piece protruding from the display window and an engaging hole provided in the mounting groove, and the engaging piece is engaged with the engaging hole.
[0011] The elevator call box further includes a control mainboard, which is disposed on the side of the display window facing the back panel and is electrically connected to the display window. The back panel is provided with an insulating layer, the position of which corresponds to the position of the control mainboard. The control mainboard is used to control the display screen and elevator operation. The insulating layer provided on the back panel reduces damage to the control mainboard due to static electricity.
[0012] Furthermore, the control mainboard includes an AIP1668 driver module, which is electrically connected to the display window. The AIP1668 driver module is used to drive the display window and control the pattern and number on the display window.
[0013] Furthermore, the plastic alloy panel is embedded with a control button, and the control mainboard is electrically connected to the control button. The control button is used to achieve interaction, and the control mainboard is electrically connected to the control button to receive control button signals.
[0014] Furthermore, the control mainboard includes a CAN communication system, which is electrically connected to the control buttons. CAN communication is used to ensure smooth, reliable and safe communication between the elevator and other systems such as building management systems, alarm systems, and security systems.
[0015] Furthermore, the side of the plastic alloy panel facing away from the back plate is also provided with a printing area. The printing area on the plastic alloy panel can be formed during the integral molding.
[0016] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of an elevator call box.
[0018] Figure 2 This is a schematic diagram of the back structure of the elevator call box.
[0019] Figure 3 This is a schematic diagram of the connection between the plastic alloy panel and the display window.
[0020] Figure 4 It is a schematic diagram of the box connection structure and the snap-fit structure.
[0021] Figure 5 It is a structural diagram of the backplane.
[0022] Figure 6 It is a structural diagram of the display window.
[0023] Figure 7 This is the configuration diagram of the elevator call box.
[0024] Figure 8 This is a diagram of the internal functions of the elevator call box.
[0025] Figure 9 This is the workflow diagram of the elevator call box. DETAILED DESCRIPTION
[0026] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions of the embodiments of the present invention, rather than all structures.
[0027] Furthermore, the terms "first," "second," "third," etc., in the specification and claims are used solely for descriptive purposes to distinguish between identical technical features. They are not to be construed as indicating or implying relative importance, or as implicitly specifying the number of technical features, nor do they necessarily describe a sequential or chronological order. The terms are interchangeable where appropriate. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one of those features.
[0028] Similarly, the terms "fixed" and "connected" used in the specification and claims should not be construed as limited to direct connections. Thus, the expression "device A is connected to device B" should not be limited to devices or systems in which device A is directly connected to device B. Rather, it means that a path exists between device A and device B, which may include other devices or tools.
[0029] Example 1
[0030] This embodiment provides an elevator call box, Figure 1 This is a structural diagram of the elevator call box. Figure 2 This is a schematic diagram of the back structure of the elevator call box. Figure 3 This is a schematic diagram of the connection between the plastic alloy panel and the display window. Figure 1-3 The elevator call box includes a plastic alloy panel 1, a back panel 2 and a display window 3; the plastic alloy panel 1 and the back panel 2 are enclosed and form a receiving cavity; a box connection structure 4 is provided between the plastic alloy panel 1 and the back panel 2, and the plastic alloy panel 1 and the back panel 2 are fixedly connected through the box connection structure 4; the display window 3 is installed on the plastic alloy panel 1 through a snap structure 5.
[0031] In the elevator call box provided in this embodiment, the plastic alloy panel 1 and the back panel 2 are combined to form the basic structure of the elevator call box. The plastic alloy panel 1 has the functions of corrosion resistance and high-strength support, can be directly connected to the back panel 2 and the display window 3, has a simple structure, and is easy to install.
[0032] In this embodiment, the plastic alloy panel 1 is a PC / PMMA / ASA plastic alloy panel 1, which is integrally formed. The PC / PMMA / ASA plastic alloy panel 1 has heat resistance, strength, and chemical resistance, improving the housing's compressive and impact resistance, while reducing the design and assembly complexity of traditional call boxes. The integrated molding process eliminates assembly defects associated with multi-layer materials and reduces production costs.
[0033] PC / PMMA / ASA plastic alloy is a composite material formed by blending polycarbonate (PC), polymethyl methacrylate (PMMA), and acrylonitrile-butadiene-styrene (ASA). It combines the advantages of each material, such as the heat and weather resistance, dimensional stability, and impact resistance of PC resin, with the processing fluidity of ABS resin. PMMA provides high transparency and gloss, giving the PC / PMMA / ASA alloy excellent optical properties. The addition of ASA improves the material's weather resistance, making it resistant to the effects of UV rays and climate change, making it suitable for outdoor use. The high toughness and impact strength of PC enhance the alloy's impact resistance, and PC's heat resistance enables the plastic alloy to maintain its performance even at higher temperatures. The addition of PMMA increases the alloy's surface hardness, giving it excellent scratch resistance. The PC / PMMA / ASA plastic alloy also exhibits good chemical resistance, making it resistant to corrosion from some chemicals, acids, and alkalis. This embodiment uses PC / PMMA / ASA plastic alloy to form an integral plastic alloy panel 1, which has heat resistance, weather resistance and impact resistance. Only a single-layer plastic alloy panel 1 can achieve the hardness and processing requirements achieved by multi-layer composite materials of stainless steel, ABS, acrylic and galvanized sheet in the existing technology, and can be directly fixed to the back panel 2 through the box connection structure 4, thereby optimizing the installation structure and overcoming the complex assembly problem caused by the original production and assembly defects.
[0034] Figure 4 This is a schematic diagram of the box connection structure and buckle structure. Figure 5 This is a schematic diagram of the backplane structure, please refer to Figure 3-5 In this embodiment, the box connection structure 4 includes a top clamping structure 41, a middle clamping structure 42 and a bottom clamping structure 43; the top clamping structure 41 includes a first top clamping piece 411 arranged at the top of the plastic alloy panel 1 and a second top clamping piece 412 arranged at the top of the back plate 2, and the positions of the first top clamping piece 411 and the second top clamping piece 412 correspond to each other and are clamped to each other; the middle clamping structure 42 includes a first middle clamping piece 421 arranged at the middle of the plastic alloy panel 1 and a second middle clamping piece 422 arranged at the middle of the back plate 2, and the positions of the first middle clamping piece 421 and the second middle clamping piece 422 correspond to each other and are clamped to each other; the bottom clamping structure 43 includes a first bottom clamping piece 431 arranged at the bottom of the plastic alloy panel 1 and a second bottom clamping piece 432 arranged at the bottom of the back plate 2, and the positions of the first bottom clamping piece 431 and the second bottom clamping piece 432 correspond to each other and are clamped to each other.
[0035] See also Figure 3-5In one embodiment, the first top engaging member 411 is a first top groove, with at least two first top grooves symmetrically arranged on the top of the plastic alloy panel 1; the second top engaging member 412 is a second top hook, with at least two first top hooks embedded in the first top groove. The first middle engaging member 421 is a first top groove, with at least two symmetrically distributed second top grooves symmetrically arranged on either side of the plastic alloy panel 1; the second middle engaging member 422 is a second middle hook, with at least two second middle hooks embedded in the second middle groove. The first bottom engaging member 431 is a first bottom groove, with at least two second bottom grooves symmetrically arranged on either side of the plastic alloy panel 1; the second bottom engaging member 432 is a second bottom hook, with at least two second bottom hooks embedded in the second bottom groove. The housing connection structure of this embodiment is not limited to the above connection method. For example, the first top engaging member 411 may also include a first top protrusion arranged on the top of the plastic alloy panel 1, and the second top engaging member 412 may also include a second top groove arranged on the back panel 2, with the first top protrusion engaging with the second top groove.
[0036] See also Figure 2-5 In this embodiment, the box connection structure 4 further includes a first threaded hole 44 provided at the bottom end of the plastic alloy panel 1, a second threaded hole provided at the bottom end of the back panel 2, and a screw. The first threaded hole 44 and the second threaded hole are positioned correspondingly, and the screw is inserted through the first threaded hole 44 and secured within the second threaded hole. The screws are used to tighten the plastic alloy panel 1 and the back panel 2, thereby enhancing the connection strength.
[0037] See also Figure 2-5 In one embodiment, a threaded plate 46 is horizontally disposed at the bottom of the back panel 2. The threaded plate 46 defines a second threaded hole corresponding to the position of the first threaded hole 44. When the plastic alloy panel 1 and the back panel 2 are connected via the top engaging structure 41, the middle engaging structure 42, and the bottom engaging structure 43, the threaded plate 46 is located within the cavity formed by the plastic alloy panel 1 and the back panel 2. The screws are inserted through the first threaded hole 44 and into the cavity, where they are secured within the second threaded hole.
[0038] Figure 6 This is a schematic diagram of the display window structure, please refer to Figure 3-6 In this embodiment, a mounting groove 11 is formed through the side of the plastic alloy panel 1 facing away from the back plate 2. The display window 3 is mounted in the mounting groove 11 and is flush with the plastic alloy panel 1. The snap-fit structure 5 includes a fitting 51 protruding from the display window 3 and a fitting hole 52 provided in the mounting groove 11. The fitting 51 fits into the fitting hole 52. The fitting 51 is distributed on each side of the display window 3, and the number and position of the fitting holes 52 correspond to the number and position of the fitting 51.
[0039] The back plate 2 is provided with a plurality of wall-hanging holes for cooperating with fixing pieces to enable the elevator call box to be mounted on the wall.
[0040] In the present embodiment, the side of the plastic alloy panel 1 facing away from the back plate 2 is also provided with a printing area. The printing area on the plastic alloy panel 1 can be formed during the integral molding. The printing area can be located on both sides or the bottom of the control button 7.
[0041] See also Figure 3 In this embodiment, the elevator call box further includes a control motherboard 6, which is disposed on the side of the display window 3 facing the back panel 2 and is electrically connected to the display window 3. The back panel 2 is provided with an insulating layer, the position of which corresponds to the position of the control motherboard 6. The control motherboard 6 is used to control the display screen and elevator operation. The insulating layer provided on the back panel 2 reduces damage to the control motherboard 6 caused by static electricity.
[0042] In this embodiment, the control mainboard 6 includes an AIP1668 driver module, which is electrically connected to the display window 3. The AIP1668 driver module is used to drive the display window 3 and control the patterns and numbers on the display window 3.
[0043] In this embodiment, the plastic alloy panel 1 is embedded with control buttons 7, and the control mainboard 6 is electrically connected to the control buttons 7. The control buttons 7 are used to achieve interaction, and the control mainboard 6 is electrically connected to the control buttons 7 to receive signals from the control buttons 7. The control buttons 7 include an upper button 71 and a lower button 72, and both the upper button 71 and the lower button 72 are electrically connected to the control mainboard 6.
[0044] In this embodiment, the control mainboard 6 includes a CAN communication system, which is electrically connected to the control button 7. CAN communication is used to ensure smooth, reliable and safe communication between the elevator and other systems such as the building management system, alarm system, and security system.
[0045] Figure 7 This is the configuration diagram of the elevator call box, please refer to Figure 7In one embodiment, the CAN communication system includes a power supply and communication port, a CAN communication module, a power module, a single-chip microcomputer controller, and a display module. The power supply and communication port is electrically connected to the CAN communication module via the JP1 interface, the power supply and communication module port is electrically connected to the power module, and the power module is electrically connected to the CAN communication module, the display module, and the single-chip microcomputer controller; the single-chip microcomputer controller is electrically connected to the display module, and the display module is used to be set in the display window 3; the up button 71 is electrically connected to the single-chip microcomputer controller via the JP2 interface, and the down button 72 is electrically connected to the single-chip microcomputer controller via the JP3 interface. When a passenger presses the up button 71 or the down button 72, the elevator call function is executed accordingly; JP4 is the fire elevator lock signal input. When the fire switch on the plastic alloy panel 1 or the lock body lock is activated, the single-chip microcomputer controller executes the corresponding function to achieve fire or elevator lock.
[0046] The power supply module includes a DC24V input module, a 24V to 5V module, and a 5V to 3.3V module that are electrically connected in sequence; the 4V to 5V module powers the CAN transceiver and LED driver, and the 5V to 3.3V module powers the microcontroller controller.
[0047] The CAN communication module includes a CAN transceiver electrically connected to the control button 7 and the single chip controller.
[0048] Figure 8 This is the internal function diagram of the elevator call box, please refer to Figure 8 During operation, the DC24V input module inputs 24V DC, which is then converted to 5V by the 24V to 5V module to power the CAN transceiver and LED driver, and the 5V to 3.3V module to power the MCU controller. When the elevator control signal arrives, the CAN transceiver converts it into a readable and writable signal for the MCU controller. After the MCU controller parses the protocol, the MCU controller controls the AIP1668 driver to control the LED display module in the display window to display the corresponding content. When a button signal is triggered, the MCU controller controls the lighting of the up button 71 or the down button 72, and transmits the button signal to the elevator via the CAN transceiver, interacting with the elevator master control to implement the hall call function.
[0049] Figure 9 This is a flowchart of the elevator call box, please refer to Figure 7-9 When the system is powered on, the process begins. The MCU controller receives signals from the elevator host and controls the display window to show the floor number. When a maintenance signal is detected from the elevator host, the display window displays a maintenance graphic; when an overload signal is detected, the display window displays an overload graphic. When the elevator is running, the elevator call box displays the corresponding direction arrow according to the direction of operation. At the same time, the elevator call box waits for the button to be triggered. When the button is triggered, the elevator call box controls the button light to light up and sends the elevator CAN signal to realize information exchange with the elevator host.
[0050] The present invention is not limited to the above-mentioned embodiments. If various changes or modifications to the present invention do not depart from the spirit and scope of the present invention, and if these changes and modifications fall within the scope of the claims and equivalent technologies of the present invention, the present invention is also intended to include these changes and modifications.
Claims
1. An elevator call box, characterized in that: Including plastic alloy panel, back panel and display window; The plastic alloy panel and the back plate are enclosed and form a receiving cavity; a box connecting structure is provided between the plastic alloy panel and the back plate, and the plastic alloy panel and the back plate are fixedly connected by the box connecting structure; The display window is mounted on the plastic alloy panel via a snap-fit structure.
2. The elevator call box according to claim 1, characterized in that: The plastic alloy panel is a PC / PMMA / ASA plastic alloy panel, and the plastic alloy panel is integrally formed.
3. The elevator call box according to claim 1, characterized in that: The box connection structure includes a top snap-fit structure, a middle snap-fit structure and a bottom snap-fit structure; The top clamping structure includes a first top clamping piece provided on the top of the plastic alloy panel and a second top clamping piece provided on the top of the back plate, wherein the first top clamping piece and the second top clamping piece are positioned correspondingly and clamped to each other; The middle clamping structure includes a first middle clamping piece provided in the middle of the plastic alloy panel and a second middle clamping piece provided in the middle of the back plate, wherein the first middle clamping piece and the second middle clamping piece are positioned correspondingly and clamped to each other; The bottom clamping structure includes a first bottom clamping piece arranged at the bottom of the plastic alloy panel and a second bottom clamping piece arranged at the bottom of the back plate. The positions of the first bottom clamping piece and the second bottom clamping piece correspond to each other and are clamped to each other.
4. The elevator call box according to claim 3, characterized in that: The box connection structure also includes a first threaded hole arranged at the bottom end of the plastic alloy panel, a second threaded hole and a screw arranged at the bottom end of the back plate; the positions of the first threaded hole and the second threaded hole correspond to each other, and the screw is passed through the first threaded hole and fixed in the second threaded hole.
5. The elevator call box according to claim 1, characterized in that: A mounting groove is formed on a side of the plastic alloy panel facing away from the back plate, and the display window is mounted in the mounting groove and flush with the plastic alloy panel; The buckle structure includes an engaging piece protruding from the display window and an engaging hole arranged in the mounting groove, and the engaging piece is engaged with the engaging hole.
6. The elevator call box according to claim 1, characterized in that: It also includes a control mainboard, which is arranged on the side of the display window facing the back panel and is electrically connected to the display window; an insulating layer is provided on the back panel, and the position of the insulating layer corresponds to the position of the control mainboard.
7. The elevator call box according to claim 6, characterized in that: The control main board includes an AIP1668 driver module, and the AIP1668 driver module is electrically connected to the display window.
8. The elevator call box according to claim 6, characterized in that: The plastic alloy panel is embedded with control buttons, and the control main board is electrically connected to the control buttons.
9. The elevator call box according to claim 8, characterized in that: The control mainboard includes a CAN communication system, and the CAN communication system is electrically connected to the control button.
10. The elevator call box according to claim 1, characterized in that: A printing area is further provided on a side of the plastic alloy panel facing away from the back plate.