Safety device for hoisting and transferring electrolytic manganese polar plate

Through the support frame and motor-driven sliding rod system, combined with the accelerometer-type inclination sensor, the problem of limited angle of the electrolytic manganese electrode plate lifting and transportation device is solved, the precise lifting and processing coordination of the electrolytic manganese electrode plate is achieved, and the convenience and safety of operation are improved.

CN223357260UActive Publication Date: 2025-09-19JINGXI DAXINAN MANGANESE IND CO LTD
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Patent Information

Application Number
CN202422745912.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-19
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing electrolytic manganese plate lifting and transportation device is limited in the lifting angle, and it is difficult to effectively cooperate with processing equipment such as disassembly and cleaning equipment, which reduces the convenience of use.

Method used

The support frame, tightening rope and motor-driven slide rod system, combined with accelerometer-type inclination sensor, can achieve flexible positioning and angle adjustment of the lifting equipment, ensuring accurate movement and processing coordination of the electrolytic manganese electrode plates.

Benefits of technology

The adaptability and ease of use of the electrolytic manganese plate lifting and transfer device have been improved, ensuring stability and safety during the processing and improving the accuracy and automation level of the operation.

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Abstract

The utility model discloses an electrolytic manganese polar plate hoisting and transferring safety device, and relates to the field of hoisting and transferring devices. The device comprises a supporting frame, first tightening ropes and second tightening ropes, second motors are arranged on the surfaces of the first tightening ropes and the surfaces of the second tightening ropes, a rotating shaft is wound around the first tightening ropes and the second tightening ropes, sliding rods are driven by the two first motors to slide on a truss through the second motors, and meanwhile the sliding rods are driven by the second motors to slide on the truss. The electric hoist controls the hook, the tightening rope and the transfer frame to move up and down through the steel wire rope, then the second motor adjusts the length of the tightening rope, and therefore the inclination angle of the transfer frame is accurately controlled, the electrolytic manganese polar plate can be effectively matched with a disassembling device, a cleaning device and the like in the machining process, and angle limitation of a traditional hoisting transfer device is overcome. The adaptability and the use convenience of the hoisting and transferring device for the electrolytic manganese polar plate are improved, and the production process is optimized.
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Description

Technical Field

[0001] The utility model relates to the field of hoisting and transporting devices, in particular to a safety device for hoisting and transporting electrolytic manganese pole plates. Background Art

[0002] The electrolytic manganese plate lifting and transportation safety device is a system that integrates lifting, transportation and safety protection. It uses special lifting mechanisms and transportation equipment, combined with an intelligent control system, to achieve stable and safe transportation of electrolytic manganese plates. The device is also equipped with multiple safety protection measures, such as anti-fall devices, overload sensors, anti-collision sensors, etc.

[0003] The existing electrolytic manganese electrode plate lifting and transfer device adopts a rail-type or wheeled transfer vehicle to ensure that the electrolytic manganese electrode plate will not slide or tilt during the transfer process. During the processing of the electrolytic manganese electrode plate, the cathode plate needs to be processed in multiple forms, such as disassembly, cleaning and other devices. However, since the lifting angle of the electrolytic manganese electrode plate is limited by the lifting and transfer device, it is difficult to cooperate with the above-mentioned disassembly, cleaning and other devices in the traditional transportation process, thereby reducing the convenience of using the electrolytic manganese electrode plate lifting and transfer device. Utility Model Content

[0004] Based on this, the purpose of the present invention is to provide a safety device for lifting and transporting electrolytic manganese plates to solve the technical problem of limited lifting angle of the lifting and transporting device.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a safety device for lifting and transporting electrolytic manganese plates, comprising a support frame, a first tightening rope, and a second tightening rope. A second motor is provided on the surface of the first tightening rope and the second tightening rope, and a rotating shaft is provided at the output end of the second motor. The rotating shaft is entangled with the first tightening rope and the second tightening rope. A device box is provided on one side of the second motor, and wire outlet holes are provided at the top and bottom of the device box.

[0006] By adopting the above technical solution, the two first motors drive the sliding rods to slide on the truss, thereby realizing flexible positioning of the lifting equipment, and being able to accurately move the electrolytic manganese electrode plate to the required position. At the same time, the electric hoist drives the hook, the first tightening rope and the second tightening rope to move up and down through the wire rope. These components are connected to the lifting ring and the transfer frame, thereby ensuring that the electrolytic manganese electrode plate can be stably and accurately lifted and moved to the specified position. Then, by rotating the second motor, the length of the first tightening rope and the second tightening rope is adjusted, and the inclination angle of the transfer frame can be accurately adjusted, so that the electrolytic manganese electrode plate can effectively cooperate with various devices in subsequent processing processes, such as disassembly, cleaning and the like.

[0007] Furthermore, both ends of the first tightening rope and the second tightening rope are fixedly connected to the transfer frame through lifting rings.

[0008] By adopting the above technical solution, the stability of the electrolytic manganese electrode plate during lifting and transportation is ensured. This connection method enables the tightening rope to firmly pull and support the transfer frame to prevent it from shaking or tilting during movement, thereby ensuring the safety and accuracy of the operation.

[0009] Furthermore, a transfer frame is provided at the bottom of the lifting ring, and an accelerometer-type inclination sensor is provided at the top of the transfer frame for monitoring the angle of the transfer frame.

[0010] By adopting the above technical solution, the transfer frame set at the bottom of the lifting ring can stably support the electrolytic manganese plate, ensuring that the plate will not slip or be damaged during the lifting and transportation process, thereby improving the safety and reliability of the operation.

[0011] Furthermore, the second motor and the accelerometer-type inclination sensor are both electrically connected to an external power supply through a control center.

[0012] By adopting the above technical solution, centralized control and power supply of the equipment are achieved. Through the control center, the operator can conveniently remotely control the second motor and adjust the length of the tightening rope, thereby changing the inclination angle of the transfer frame, making the operation more convenient and efficient.

[0013] Furthermore, trusses are provided on both sides of the top of the support frame, a sliding rod is provided between the two trusses, and an electric hoist is slidably connected to the sliding rod.

[0014] By adopting the above technical solution, the truss provides a stable support structure for the entire lifting and transporting device. This layout ensures the stability and load-bearing capacity of the device, making the lifting and transport process of the electrolytic manganese electrode plate safer and more reliable.

[0015] Furthermore, a hook is provided below the electric hoist to provide a hanging point for the first tightening rope and the second tightening rope.

[0016] By adopting the above technical solution, the hook provides a stable hanging point for the first tightening rope and the second tightening rope, which enables the tightening rope to be hung firmly, ensuring the stability and safety of the electrolytic manganese electrode during lifting and transportation.

[0017] Furthermore, a first motor is fixedly provided on one side of the sliding rod, and two first motors are provided to provide sliding driving force for the sliding rod and the truss.

[0018] By adopting the above technical solution, a driving force is provided for the sliding of the slide bar on the truss, so that the slide bar can move automatically and smoothly on the truss, thereby driving the electric hoist and hook to reach the designated position, thereby improving the degree of automation of the lifting and transportation of the electrolytic manganese electrode plate.

[0019] In summary, the present invention has the following beneficial effects:

[0020] 1. The utility model uses a second motor and two first motors to drive the sliding rod to slide on the truss, thereby realizing flexible positioning of the lifting equipment. At the same time, the electric hoist controls the up and down displacement of the hook, the tightening rope and the transfer frame through the wire rope, ensuring that the electrolytic manganese electrode plate can accurately reach the specified position. Then, the second motor adjusts the length of the tightening rope to accurately control the inclination angle of the transfer frame, which enables the electrolytic manganese electrode plate to effectively cooperate with the disassembly, cleaning and other devices during the processing process, overcoming the angle limitation of the traditional lifting and transfer device. Therefore, the utility model improves the adaptability and ease of use of the electrolytic manganese electrode plate lifting and transfer device, and optimizes the production process;

[0021] 2. The utility model sets an accelerometer-type inclination sensor, which can monitor the inclination angle of the transfer frame in real time and provide accurate angle data for the operator, which helps to adjust the posture of the transfer frame in time and ensure the stability and safety of the electrolytic manganese plate during transportation and processing. At the same time, the sensor has the characteristics of high precision and fast response, and can quickly capture the angle changes of the transfer frame, thereby helping the operator to make timely adjustments and improve work efficiency and operation accuracy. The use of accelerometer-type inclination sensors also improves the intelligence and automation level of the entire lifting and transfer system and optimizes the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a side structural diagram of the present utility model;

[0024] Figure 3 This is a schematic structural diagram of the second motor of the present utility model;

[0025] Figure 4 For this utility model Figure 1 Schematic diagram of the structure enlarged at point A in the middle.

[0026] In the figure: 1. Support frame; 2. Hook; 3. First motor; 4. Truss; 501. First tightening rope; 502. Second tightening rope; 6. Rotating shaft; 7. Device box; 8. Wire outlet hole; 9. Transfer frame; 10. Accelerometer-type inclination sensor; 11. Electric hoist; 12. Second motor; 13. Lifting ring; 14. Sliding rod. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The following describes an embodiment of the present invention based on its overall structure. Example

[0031] A safety device for hoisting and transporting electrolytic manganese plates, such as Figures 1-4As shown, it includes a support frame 1, a first tightening rope 501, and a second tightening rope 502. The surfaces of the first tightening rope 501 and the second tightening rope 502 are both provided with a second motor 12. The output end of the second motor 12 is provided with a rotating shaft 6. The rotating shaft 6 is wound around the first tightening rope 501 and the second tightening rope 502. A device box 7 is provided on one side of the second motor 12. The top and bottom of the device box 7 are both provided with a wire outlet hole 8. The two first motors 3 drive the sliding rod 14 to slide on the truss 4, thereby realizing flexible positioning of the hoisting equipment and being able to accurately move the electrolytic manganese electrode plate to the desired position. At the same time, The electric hoist 11 drives the hook 2, the first tightening rope 501 and the second tightening rope 502 to move up and down through the wire rope. These components are connected to the lifting ring 13 and the transfer frame 9, thereby ensuring that the electrolytic manganese electrode plate can be stably and accurately lifted and moved to the specified position. Then, by rotating the second motor 12, the length of the first tightening rope 501 and the second tightening rope 502 is adjusted, and the inclination angle of the transfer frame 9 can be accurately adjusted, so that the electrolytic manganese electrode plate can effectively cooperate with various devices in subsequent processing, such as disassembly and cleaning, thereby overcoming the angle limitation of traditional lifting and transfer devices.

[0032] See Figure 1 、 Figure 2 、 Figure 4 Both ends of the first tightening rope 501 and the second tightening rope 502 are fixedly connected to the transfer frame 9 through the lifting ring 13, ensuring the stability of the electrolytic manganese electrode plate during the lifting and transportation process. This connection method enables the tightening rope to firmly pull and support the transfer frame 9 to prevent it from shaking or tilting during movement, thereby ensuring the safety and accuracy of the operation. At the same time, the connection through the lifting ring 13 also facilitates the length adjustment of the first tightening rope 501 and the second tightening rope 502. When the inclination angle of the transfer frame 9 needs to be adjusted, it can be achieved by adjusting the length of the tightening rope, making the operation more flexible and convenient, and improving the utilization efficiency of the electrolytic manganese electrode plate lifting and transportation device. Example

[0033] See Figure 1 、 Figure 2 、 Figure 4A transfer frame 9 is provided at the bottom of the lifting ring 13, and an accelerometer-type inclination sensor 10 is provided on the top of the transfer frame 9 for monitoring the angle of the transfer frame 9. The transfer frame 9 provided at the bottom of the lifting ring 13 can stably carry the electrolytic manganese electrode plate to ensure that the electrode plate will not slip or be damaged during the lifting and transportation process, thereby improving the safety and reliability of the operation. At the same time, the accelerometer-type inclination sensor 10 installed on the top of the transfer frame 9 can monitor the inclination angle of the transfer frame in real time, which helps the operator to accurately grasp the status of the transfer frame and adjust its angle in time to ensure the stability and safety of the electrolytic manganese electrode plate during the transportation and processing process, which not only improves the accuracy of the operation, but also enhances the intelligence level of the entire lifting and transportation system.

[0034] See Figure 1 、 Figure 2 、 Figure 4 The second motor 12 and the accelerometer-type inclination sensor 10 are electrically connected to the external power supply through the control center, realizing centralized control and power supply of the equipment. Through the control center, the operator can conveniently remotely control the second motor 12 and adjust the length of the tightening rope, thereby changing the inclination angle of the transfer frame 9, making the operation more convenient and efficient. At the same time, the stable power supply of the external power supply ensures that the accelerometer-type inclination sensor 10 can continuously and accurately monitor the angle of the transfer frame 9, providing real-time data feedback to the operator, and further improving the safety and controllability of the electrolytic manganese plate lifting and transportation process.

[0035] See Figure 1 、 Figure 2 Trusses 4 are provided on both sides of the top of the supporting frame 1, and a sliding rod 14 is provided between the two trusses 4. The sliding rod 14 is slidably connected to the electric hoist 11. The truss 4 provides a stable support structure for the entire lifting and transportation device. This layout ensures the stability and load-bearing capacity of the device, making the lifting and transportation process of the electrolytic manganese plate safer and more reliable. At the same time, the sliding rod 14 provided between the two trusses 4 and the electric hoist 11 slidably connected thereto constitute a flexible and efficient lifting system. By sliding the electric hoist 11 on the sliding rod 14, the hook 2 can be easily moved and the rope can be tightened, thereby realizing the precise lifting and transportation of the electrolytic manganese plate, which not only improves the convenience of operation, but also greatly improves work efficiency.

[0036] See Figure 1 、 Figure 2A hook 2 is provided under the electric hoist 11 for providing a hanging point for the first tightening rope 501 and the second tightening rope 502. The hook 2 provides a stable hanging point for the first tightening rope 501 and the second tightening rope 502, which enables the tightening rope to be firmly hung, ensuring the stability and safety of the electrolytic manganese electrode during the lifting and transportation process. At the same time, the setting of the hook 2 also facilitates the connection and replacement of the tightening rope. The operator can easily hang the tightening rope on the hook 2, or remove the tightening rope from the hook 2 as needed, which greatly improves the convenience and efficiency of operation.

[0037] See Figure 1 、 Figure 2 A first motor 3 is fixedly provided on one side of the slide bar 14, and two first motors 3 are provided, which are used to provide sliding driving force for the slide bar 14 and the truss 4, and provide driving force for the sliding of the slide bar 14 on the truss 4, so that the slide bar 14 can move automatically and smoothly on the truss 4, thereby driving the electric hoist 11 and the hook 2 to reach the specified position, thereby improving the degree of automation of the electrolytic manganese plate lifting and transportation. At the same time, the provision of two first motors 3 not only enhances the stability and reliability of the driving force, but also ensures the stability and accuracy of the slide bar 14 during the movement. This dual drive design reduces the failure risk of a single motor and improves the stability and durability of the entire lifting and transportation system.

[0038] The implementation principle of the present invention is as follows: when the electrolytic manganese plate lifting and transfer device is being transferred, first, the two first motors 3 drive the sliding rod 14 to slide on the truss 4, and stop after sliding to the required position. Then, the electric hoist 11 drives the hook 2, the first tightening rope 501, and the second tightening rope 502 to move up and down through the wire rope, and lifts and moves the transfer frame 9 through the lifting ring 13 until it moves to the required position. Then, the second motor 12 rotates to adjust the length of the first tightening rope 501 and the second tightening rope 502 to adjust the inclination angle of the transfer frame 9, and performs multiple forms of processing on the cathode plate, such as disassembly, cleaning and other devices for use in conjunction, thereby avoiding the lifting angle of the electrolytic manganese plate being limited by the lifting and transfer device, so that the transportation device can be used in conjunction with the disassembly, cleaning and other devices, thereby improving the adaptability and ease of use of the electrolytic manganese plate lifting and transfer device.

[0039] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0040] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A safety device for hoisting and transporting electrolytic manganese plates, characterized by: The invention comprises a support frame (1), a first tightening rope (501), and a second tightening rope (502); a second motor (12) is provided on the surface of each of the first tightening rope (501) and the second tightening rope (502); a rotating shaft (6) is provided at the output end of the second motor (12); the rotating shaft (6) is wound around the first tightening rope (501) and the second tightening rope (502); a device box (7) is provided on one side of the second motor (12); and a wire outlet hole (8) is provided at the top and the bottom of the device box (7).

2. The electrolytic manganese plate hoisting and transportation safety device according to claim 1, characterized in that: Both ends of the first tightening rope (501) and the second tightening rope (502) are fixedly connected to the transfer frame (9) via a lifting ring (13).

3. The electrolytic manganese plate hoisting and transportation safety device according to claim 2, characterized in that: A transfer frame (9) is provided at the bottom of the lifting ring (13), and an accelerometer-type inclination sensor (10) is provided at the top of the transfer frame (9) for monitoring the angle of the transfer frame (9).

4. The electrolytic manganese plate hoisting and transportation safety device according to claim 1, characterized in that: The second motor (12) and the accelerometer-type tilt sensor (10) are both electrically connected to an external power supply via a control center.

5. The electrolytic manganese plate hoisting and transportation safety device according to claim 1, characterized in that: Trusses (4) are provided on both sides of the top of the support frame (1), a sliding rod (14) is provided between the two trusses (4), and an electric hoist (11) is slidably connected to the sliding rod (14).

6. The electrolytic manganese plate hoisting and transportation safety device according to claim 5, characterized in that: A hook (2) is provided below the electric hoist (11) for providing a hanging point for the first tightening rope (501) and the second tightening rope (502).

7. The electrolytic manganese plate hoisting and transportation safety device according to claim 5, characterized in that: A first motor (3) is fixedly provided on one side of the sliding rod (14), and two first motors (3) are provided for providing sliding driving force for the sliding rod (14) and the truss (4).