Non-woven fabric production cooling system

By improving the cooling roller structure, combining internal water pipe spraying, cloth air pipe blowing and fine mist nozzle spraying, the problem of poor cooling effect in non-woven fabric production is solved and a more efficient cooling effect is achieved.

CN223357945UActive Publication Date: 2025-09-19XIANTAO FEIFEI NONWOVEN CO LTD
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Patent Information

Application Number
CN202422339550.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-19
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing water circulation cooling roller has poor cooling effect during the non-woven fabric production process and cannot effectively reduce the temperature of the non-woven fabric.

Method used

The cooling roller design is adopted, including an inner water pipe, an air distribution pipe and a fine mist nozzle. The inner water pipe is provided with a spray hole inside the cooling roller to spray cooling water to the non-woven fabric, the air distribution pipe blows air to the outer wall of the outer cylinder, and the fine mist nozzle sprays the outer wall to cool down. The water-absorbing sponge strip and scraper are combined to keep the roller surface clean.

Benefits of technology

It improves the cooling effect of the non-woven fabric, ensures that the roller surface is dry and smooth, and enhances the overall cooling capacity of the cooling system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-woven fabric production cooling system, which relates to the technical field of non-woven fabric production, and comprises cooling rollers, each cooling roller comprises an outer cylinder and an inner water pipe, the cooling rollers are arranged on the output side of a hot rolling mill roller, and two groups of cooling rollers are distributed up and down; non-woven fabric output from a hot mill roller is wound on the roller faces of the two sets of cooling rollers to be conveyed in an S shape, the inner water pipe is horizontally arranged in the outer barrel in the axial direction of the outer barrel, spraying holes are evenly distributed in the side, corresponding to the non-woven fabric, of the surface of the inner water pipe, and cooling water in the inner water pipe is sprayed to the inner wall of the outer barrel through the spraying holes. By arranging the cooling rollers, the inner water pipe, the spray holes, the air distribution pipe and the mist spray heads, the front face and the back face of the non-woven fabric are cooled through the two sets of cooling rollers, the inner wall of the outer barrel is effectively cooled through the inner water pipe during cooling, and the outer wall of the outer barrel is effectively cooled through the mist spray heads and the air distribution pipe; and the cooling effect is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production, in particular to a non-woven fabric production cooling system. Background Art

[0002] Nonwoven fabric raw materials are melted, extruded, and sprayed to form fine filaments. These filaments are then drawn and laid onto a web. The resulting web is then shaped and punctured by hot-rolling rollers before being cooled by a cooling system and shipped to the finishing equipment. The existing cooling system utilizes water-circulating chilled rollers. During cooling, the nonwoven fabric rapidly passes over the surface of these rollers, where the low surface temperature cools it to an appropriate temperature. However, in practice, due to the high speed of the nonwoven fabric, the contact surface of the chilled roller with the nonwoven fabric does not have time to cool down from the previous cooling cycle before it is transferred to the next cooling cycle. Furthermore, the chilled roller only cools the inner roller wall, resulting in poor cooling of the outer roller surface in contact with the nonwoven fabric, significantly reducing the overall cooling effect. To address this, we have further improved the existing nonwoven fabric production cooling system. Utility Model Content

[0003] The purpose of the utility model is to provide a non-woven fabric production cooling system, which solves the problem of poor cooling effect in the existing water circulation cooling roller cooling system during the cooling process of the non-woven fabric production process.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a non-woven fabric production cooling system, comprising a cooling roller, the cooling roller comprising an outer cylinder and an inner water pipe, the cooling roller being arranged on the output side of a hot rolling mill roller, the cooling roller being distributed in two groups, the non-woven fabric output from the hot rolling mill roller being respectively wound around the roller surfaces of the two groups of cooling rollers and transported in an S-shape, the inner water pipe being arranged horizontally in the outer cylinder along the axial direction thereof, the surface of the inner water pipe being provided with uniformly distributed spray holes corresponding to the side of the outer cylinder passing through the non-woven fabric, the cooling water in the inner water pipe being sprayed onto the inner wall of the outer cylinder through the spray holes;

[0005] An air distribution pipe is horizontally arranged on the outside of the cooling roller along the axis of the cooling roller. There are two groups of air distribution pipes, and the two groups of air distribution pipes are evenly distributed with blowing holes arranged in the direction corresponding to the cooling roller. The air distribution pipes are supplied with air by a fan, and the blowing holes of the air distribution pipes blow air toward the outer wall of the outer cylinder exposed outside the non-woven fabric.

[0006] A fine mist nozzle is arranged on the outside of the cooling roller, and the fine mist nozzle sprays toward the outer wall of the outer cylinder. The fine mist nozzle is connected to the water supply pipe. The fine mist nozzles are distributed at intervals on the water supply pipe. The water supply pipe is arranged along the axial direction of the cooling roller. The cooling roller passes through the fine mist nozzle and the air distribution pipe in sequence along the rotation direction.

[0007] Preferably, a water-absorbing sponge strip in contact with the outer wall of the outer cylinder is provided outside the cooling roller, the water-absorbing sponge strip is located on the side of the air distribution pipe away from the fine mist nozzle, and the water-absorbing sponge strip moves relative to the outer cylinder.

[0008] Preferably, a protective cover is provided outside the fine mist nozzle.

[0009] Preferably, a water receiving trough is provided below the fine mist nozzle, and a scraper in contact with the outer wall of the outer cylinder is provided on one side of the water receiving trough close to the outer cylinder, and the scraper moves relative to the outer cylinder.

[0010] Preferably, a drainage hole is provided on the water receiving trough.

[0011] Preferably, the two groups of air distribution pipes are connected to the wind box and are connected to the air outlet end of the fan through the wind box.

[0012] The utility model has the following beneficial effects:

[0013] The utility model is provided with a cooling roller, an inner water pipe, a spray hole, an air distribution pipe and a fine mist nozzle, and performs cooling through two groups of cooling rollers, so that both the front side and the back side of the non-woven fabric are cooled. During cooling, the spray hole provided in the inner water pipe is used to quickly spray and cool down the side where the non-woven fabric passes, and the inner wall of the outer cylinder is effectively cooled. The fine mist nozzle is used to quickly atomize and cool down the hot roller surface after cooling the non-woven fabric, and air is blown toward the atomized roller surface through the air distribution pipe to accelerate air circulation. The outer wall of the outer cylinder is effectively cooled, and the next round of non-woven fabric passing through can be better cooled, and the cooling effect is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the cooling roller of the utility model;

[0015] Figure 2 This is a schematic diagram of the inner water pipe structure of the utility model;

[0016] Figure 3 This is a structural diagram of the fine mist nozzle of the utility model;

[0017] Figure 4 This is a structural diagram of the air distribution duct position of the utility model.

[0018] In the figure: 1. Cooling roller; 11. Outer cylinder; 12. Inner water pipe; 121. Spray hole; 2. Hot rolling mill roller; 3. Non-woven fabric; 4. Air duct; 41. Blowing hole; 42. Bellows; 5. Fan; 6. Fine mist nozzle; 61. Protective cover; 7. Water supply pipe; 8. Water-absorbing sponge strip; 9. Water receiving trough; 91. Scraper; 92. Drain hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figure 1-4 As shown, the utility model provides a technical solution: a non-woven fabric production cooling system, including a cooling roller 1, the cooling roller 1 includes an outer cylinder 11 and an inner water pipe 12, the cooling roller 1 is arranged on the output side of the hot rolling mill roller 2, and the cooling roller 1 is distributed in two groups up and down. The non-woven fabric 3 output from the hot rolling mill roller 2 is respectively wound around the roller surface of the two groups of cooling rollers 1 in an S-shaped conveyor, and the inner water pipe 12 is horizontally arranged inside the outer cylinder 11 along the axial direction of the outer cylinder 11. The surface of the inner water pipe 12 is provided with uniformly distributed spray holes 121 corresponding to the side of the outer cylinder 11 passing through the non-woven fabric 3, and the cooling water in the inner water pipe 12 is sprayed onto the inner wall of the outer cylinder 11 through the spray holes 121;

[0021] An air distribution pipe 4 is horizontally arranged on the outside of the cooling roller 1 along the axis of the cooling roller 1. There are two groups of air distribution pipes 4, and the two groups of air distribution pipes 4 are evenly distributed along the direction corresponding to the cooling roller 1. The air distribution pipes 4 are supplied with air by the fan 5. The two groups of air distribution pipes 4 are connected to the wind box 42 and are connected to the air outlet end of the fan 5 through the wind box 42. The blowing holes 41 of the air distribution pipes 4 blow air toward the outer wall of the outer cylinder 11 exposed outside the non-woven fabric 3;

[0022] A fine mist nozzle 6 is arranged on the outside of the cooling roller 1, and a protective cover 61 is arranged outside the fine mist nozzle 6. The atomization of the fine mist nozzle 6 is uniform fine mist. The atomization cooling cost is low, the effect is good, and it can be quickly air-dried. The fine mist nozzle 6 sprays toward the outer wall of the outer cylinder 11. The fine mist nozzle 6 is connected to the water supply pipe 7. The fine mist nozzle 6 is distributed at intervals on the water supply pipe 7. The water supply pipe 7 is arranged along the axial direction of the cooling roller 1. The cooling roller 1 passes through the fine mist nozzle 6 and the air distribution pipe 4 in sequence along the rotation direction.

[0023] A water receiving trough 9 is provided below the fine mist nozzle 6, and a drainage hole 92 is provided on the water receiving trough 9. A scraper 91 in contact with the outer wall of the outer cylinder 11 is provided on the side of the water receiving trough 9 close to the outer cylinder 11. The scraper 91 moves relative to the outer cylinder 11. The scraper 91 can guide the excess atomized water droplets into the water receiving trough 9. At the same time, the scraper 91 can also keep the roller surface of the cooling roller 1 smooth.

[0024] A water-absorbing sponge strip 8 in contact with the outer wall of the outer cylinder 11 is provided on the outside of the cooling roller 1. The water-absorbing sponge strip 8 is located on the side of the air distribution pipe 4 away from the fine mist nozzle 6. The water-absorbing sponge strip 8 moves relative to the outer cylinder 11. The water-absorbing sponge strip 8 can be fixed at a position close to the cooling roller 1 through a bracket. The water-absorbing sponge strip 8 can clean the atomized roller surface, and the roller surface of the cooling roller 1 is dry, smooth and pollution-free, with a better cooling effect.

[0025] It should be noted that, in this document, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-woven fabric production cooling system, comprising a cooling roller (1), wherein the cooling roller (1) comprises an outer cylinder (11) and an inner water pipe (12), and is characterized in that: The cooling roller (1) is arranged on the output side of the hot rolling mill roller (2), and the cooling roller (1) is distributed in two groups up and down. The non-woven fabric (3) output from the hot rolling mill roller (2) is respectively wound around the roller surface of the two groups of cooling rollers (1) and transported in an S-shape. The inner water pipe (12) is arranged horizontally inside the outer cylinder (11) along the axial direction of the outer cylinder (11). The surface of the inner water pipe (12) is provided with uniformly distributed spray holes (121) corresponding to the side of the outer cylinder (11) passing through the non-woven fabric (3). The cooling water in the inner water pipe (12) is sprayed onto the inner wall of the outer cylinder (11) through the spray holes (121); An air distribution pipe (4) is horizontally arranged on the outer side of the cooling roller (1) in parallel with the axial direction of the cooling roller (1), and there are two groups of air distribution pipes (4). Blowing holes (41) are evenly distributed along the direction corresponding to the cooling roller (1). The air distribution pipes (4) are supplied with air through the fan (5), and the blowing holes (41) of the air distribution pipes (4) blow air toward the outer wall of the outer cylinder (11) exposed outside the non-woven fabric (3); A fine mist nozzle (6) is provided on the outside of the cooling roller (1), and the fine mist nozzle (6) sprays toward the outer wall of the outer cylinder (11). The fine mist nozzle (6) is connected to the water supply pipe (7), and the fine mist nozzles (6) are distributed at intervals on the water supply pipe (7). The water supply pipe (7) is provided along the axial direction of the cooling roller (1), and the cooling roller (1) passes through the fine mist nozzle (6) and the air distribution pipe (4) in sequence along the direction of rotation.

2. The nonwoven fabric production cooling system according to claim 1, characterized in that: The cooling roller (1) is provided with a water-absorbing sponge strip (8) in contact with the outer wall of the outer cylinder (11). The water-absorbing sponge strip (8) is located on the side of the air distribution pipe (4) away from the fine mist nozzle (6). The water-absorbing sponge strip (8) moves relative to the outer cylinder (11).

3. The nonwoven fabric production cooling system according to claim 1, characterized in that: A protective cover (61) is provided outside the fine mist nozzle (6).

4. The nonwoven fabric production cooling system according to claim 1, characterized in that: A water receiving trough (9) is provided below the fine mist nozzle (6), and a scraper (91) in contact with the outer wall of the outer cylinder (11) is provided on one side of the water receiving trough (9) close to the outer cylinder (11). The scraper (91) moves relative to the outer cylinder (11).

5. The nonwoven fabric production cooling system according to claim 4, characterized in that: A drainage hole (92) is provided on the water receiving trough (9).

6. The nonwoven fabric production cooling system according to claim 1, characterized in that: The two groups of air distribution pipes (4) are connected to the wind box (42) and are connected to the air outlet end of the fan (5) through the wind box (42).