Rapid grouting reinforcement device for diversion tunnel of hydropower station

Abstract

The utility model discloses a rapid grouting reinforcement device for a diversion tunnel of a hydropower station, which belongs to the technical field of grouting reinforcement devices for diversion tunnels and comprises a moving plate trailer, a cavity is fixedly connected to the top surface of the moving plate trailer, a placing frame is fixedly connected to the top surface of the moving plate trailer, and an extending component is arranged in the placing frame; according to the utility model, the extrusion block is arranged inside, so that when grouting operation is carried out, the extrusion block moves downwards to carry out extrusion, and grouting liquid is extruded into the extrusion pipe, enters the stretching assembly through the conveying pipe and is sprayed out, and through the design, the effect that the grouting liquid is sprayed out when grouting is carried out is realized; automatic grouting can be carried out through the device only by adding grouting liquid into the cavity and putting the stretching-in assemblies into the grouting holes, so that manual participation is reduced, the labor of workers is reduced, and meanwhile, simultaneous grouting of the multiple grouting holes can be achieved by connecting the multiple stretching-in assemblies through the multiple connectors; therefore, the time for operation is reduced, and the operation efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of diversion tunnel grouting reinforcement devices, in particular to a rapid grouting reinforcement device for a diversion tunnel of a hydropower station. Background Art

[0002] During the long-term use of the water diversion tunnel of the hydropower station, some cracks will appear, causing water leakage. In order to solve this problem, the leakage channel will be closed after the source of leakage is treated. The main method is to backfill and consolidate grouting within 20m of the water diversion tunnel on the upstream and downstream sides of the plug and at the plug, so as to cut off the leakage and prevent it from continuing to leak. In this process, a grouting reinforcement device will be used for grouting.

[0003] During the use of the traditional syringe grouting device, not only the grouting liquid needs to be manually sucked into the device, but also it needs to be manually discharged. Therefore, its working efficiency is low and a lot of manpower is wasted. In addition, during the grouting process, workers need to hold the grouting device by hand to prevent the device from falling, which will further lead to labor waste. In order to solve the above problems, a hydropower station water diversion tunnel rapid grouting reinforcement device is urgently needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the traditional syringe-type grouting device not only requires manual suction of the grouting liquid into the device during use, but also requires manual discharge of the grouting liquid, so its working efficiency is low and a large amount of manpower is wasted. In addition, during the grouting process, workers need to hold the grouting device by hand to prevent the device from falling, which further leads to the problem of labor waste. A rapid grouting and reinforcement device for the diversion tunnel of a hydropower station is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a rapid grouting and reinforcement device for a diversion tunnel of a hydropower station, comprising a mobile cart, the top surface of the mobile cart is fixedly connected to a cavity, an extrusion assembly is provided in the cavity, a support seat is fixedly connected to the bottom end of the cavity, the top surface of the mobile cart is fixedly connected to a placement frame, and an insertion assembly is provided in the placement frame;

[0006] The extrusion assembly includes a motor, the output shaft of the motor is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to an extrusion block, the bottom end of the threaded rod is fixedly connected to a first bevel gear, one side of the first bevel gear is meshed with a second bevel gear, one side of the cavity is fixedly connected to an extrusion tube, and a spiral rod is provided in the extrusion tube.

[0007] As a further description of the above technical solution:

[0008] One end of the spiral rod is fixedly connected to the second bevel gear, and one end of the extrusion tube is fixedly connected to a plurality of joints, and one end of some of the joints is provided with a plug.

[0009] As a further description of the above technical solution:

[0010] Another part of the joint is fixedly connected to the delivery pipe, and the threaded rod is rotatably connected to the delivery pipe through a through hole opened at the top of the cavity.

[0011] As a further description of the above technical solution:

[0012] The extrusion block is slidably connected to the inner wall of the cavity, the spiral rod is rotatably connected to the support seat through a through hole opened in the support seat, and the inner cavity of the extrusion tube is communicated with the inner cavity of the cavity.

[0013] As a further description of the above technical solution:

[0014] The insertion component includes a grouting pipe, the outer wall of the grouting pipe is fixedly connected to a mounting frame, the mounting frame is slidably connected to a slider through a groove opened therein, one end of the slider is serrated, and one end of the grouting pipe is fixed to one end of the delivery pipe.

[0015] As a further description of the above technical solution:

[0016] The top of the slider is fixedly connected with a shift block, the outer wall of the grouting pipe is provided with a thread and the thread is connected with a tapered block, the tapered block is in contact with the slider and the contact surface thereof has a certain angle.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] 1. In the utility model, an extrusion block is provided inside. When grouting operation is carried out, the motor is started to drive the extrusion block to move downward and squeeze the space in the cavity, thereby squeezing the grouting liquid into the extrusion tube, and further squeezing the grouting liquid into the joint through the spiral rod, so that the grouting liquid enters the insertion component through the delivery pipe and is sprayed out. Through this design, it is achieved that when grouting is carried out, only the grouting liquid needs to be added to the cavity and the insertion component is placed into the grouting hole, and the grouting can be automatically carried out by the device, thereby reducing manual participation and reducing the labor of workers. At the same time, multiple insertion components can be connected by multiple joints to realize grouting of multiple grouting holes at the same time, thereby reducing the time required for the operation and improving the work efficiency. At the same time, the equipment can be conveniently carried by the mobile cart, which is convenient for workers to use. Moreover, it can be used not only for grouting of tunnels, but also for grouting of buildings such as the ground.

[0019] 2. In the utility model, a slider is provided inside. When grouting is performed, the grouting pipe and the mounting frame are extended into the grouting hole, and the conical block is rotated to move it into the mounting frame and squeeze the slider so that it moves and contacts the inner wall of the grouting hole, thereby increasing the friction between the slider and the grouting hole. Through this design, it is achieved that when grouting is performed, the slider is squeezed by the conical block so that it contacts the grouting hole closely, thereby avoiding slipping during the grouting process without manual support, thereby avoiding the situation where the slipping affects the grouting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a rapid grouting reinforcement device for a water diversion tunnel of a hydropower station.

[0021] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of a rapid grouting reinforcement device for a hydropower station diversion tunnel.

[0022] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of an extrusion component in a rapid grouting reinforcement device for a water diversion tunnel of a hydropower station.

[0023] Figure 4 This is a schematic diagram of the exploded three-dimensional structure of a component inserted into a rapid grouting reinforcement device for a water diversion tunnel of a hydropower station.

[0024] Legend:

[0025] 1. Mobile cart; 2. Cavity; 3. Placement rack; 4. Extrusion assembly; 41. Motor; 42. Threaded rod; 43. Extrusion block; 44. First bevel gear; 45. Second bevel gear; 46. Screw rod; 47. Extrusion tube; 48. Connector; 49. Plug; 410. Delivery pipe; 5. Insertion assembly; 51. Conical block; 52. Slider; 53. Shift block; 54. Mounting rack; 55. Grouting pipe; 6. Support seat. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-4The utility model provides a technical solution: a rapid grouting reinforcement device for a diversion tunnel of a hydropower station, comprising a mobile cart 1, a cavity 2 being fixedly connected to the top surface of the mobile cart 1, an extrusion assembly 4 being provided in the cavity 2, a support seat 6 being fixedly connected to the bottom end of the cavity 2, a placement frame 3 being fixedly connected to the top surface of the mobile cart 1, and an insertion assembly 5 being provided in the placement frame 3;

[0028] The extrusion assembly 4 includes a motor 41, the output shaft of the motor 41 is fixedly connected to a threaded rod 42, the outer wall of the threaded rod 42 is threadedly connected to an extrusion block 43, the bottom end of the threaded rod 42 is fixedly connected to a first bevel gear 44, one side of the first bevel gear 44 is meshed with a second bevel gear 45, and one side of the cavity 2 is fixedly connected to an extrusion tube 47, and a screw rod 46 is provided in the extrusion tube 47.

[0029] One end of the screw rod 46 is fixedly connected to the second bevel gear 45, and one end of the extrusion tube 47 is fixedly connected to a plurality of joints 48, one end of one portion of the joints 48 is provided with a plug 49, and the other portion of the joint 48 is fixedly connected to the delivery tube 410, the threaded rod 42 is rotatably connected to the through hole opened at the top of the cavity 2, the extrusion block 43 is slidably connected to the inner wall of the cavity 2, the screw rod 46 is rotatably connected to the through hole opened in the support seat 6, and the inner cavity of the extrusion tube 47 is communicated with the inner cavity of the cavity 2;

[0030] The specific implementation method is as follows: when performing the grouting operation, the extrusion block 43 is raised to the highest point and the grouting liquid is added to the cavity 2, and the plug 49 at one end of the joint 48 is opened as needed and the corresponding delivery pipe 410 is fixed to it, and then the insertion component 5 is inserted into the grouting hole, and the motor 41 is started. The output shaft of the motor 41 rotates to drive the threaded rod 42 to rotate, thereby driving the extrusion block 43 to move downward and squeeze the space in the cavity 2, thereby squeezing the grouting liquid into the extrusion pipe 47. At the same time, the rotation of the threaded rod 42 drives the first bevel gear 44 to rotate, thereby driving the screw rod 46 to rotate through the second bevel gear 45, thereby further squeezing the grouting liquid into the joint 48, so that the grouting liquid enters the insertion component 5 through the delivery pipe 410 and is sprayed out. The assembly can reduce the workload of workers, thereby reducing their labor intensity.

[0031] The insertion component 5 includes a grouting pipe 55, the outer wall of which is fixedly connected to a mounting bracket 54, and the mounting bracket 54 is slidably connected to a slider 52 through a groove provided therein, one end of the slider 52 is serrated, one end of the grouting pipe 55 is fixed to one end of the delivery pipe 410, and a shift block 53 is fixedly connected to the top of the slider 52, the outer wall of the grouting pipe 55 is provided with a thread and the thread is connected to a conical block 51, the conical block 51 is in contact with the slider 52 and the contact surface thereof has a certain angle.

[0032] The specific implementation method is as follows: when grouting is performed, the grouting pipe 55 and the mounting bracket 54 are extended into the grouting hole, and the conical block 51 is rotated to move it into the mounting bracket 54 and squeeze the slider 52 so that it moves and contacts the inner wall of the grouting hole, thereby increasing the friction between it and the grouting hole. At the end of grouting, the conical block 51 is reversed to move it out of the mounting bracket 54 and separate it from the slider 52 to avoid it blocking the slider 52, and the slider 52 is separated from the grouting hole by moving the shifting block 53, so that the grouting pipe 55 is taken out. This component can reduce the occurrence of the grouting pipe 55 slipping during the grouting process.

[0033] Working principle: When grouting, raise the extrusion block 43 to the highest point and add the grouting liquid into the cavity 2. Open the plug 49 at one end of the joint 48 as needed and fix the corresponding delivery pipe 410 to it. Then extend the grouting pipe 55 and the mounting bracket 54 into the grouting hole. Then, rotate the conical block 51 to move it into the mounting bracket 54 and squeeze the slider 52 so that it moves and contacts the inner wall of the grouting hole, thereby increasing the friction between it and the grouting hole. Start the motor 41, and the output shaft of the motor 41 rotates to drive the threaded rod 42 to rotate, thereby driving the extrusion block 43 to move downward. The space in the cavity 2 is squeezed, thereby squeezing the grouting liquid into the extrusion tube 47. At the same time, the rotation of the threaded rod 42 drives the first bevel gear 44 to rotate, thereby driving the screw rod 46 to rotate through the second bevel gear 45 to further squeeze the grouting liquid into the joint 48, so that the grouting liquid enters the grouting pipe 55 through the delivery pipe 410 and is sprayed out. At the end of grouting, the conical block 51 is reversed to move it out of the mounting bracket 54 and separate it from the slider 52 to avoid it blocking the slider 52, thereby driving the slider 52 to separate from the grouting hole by moving the shift block 53, thereby taking out the grouting pipe 55.

[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station, comprising a mobile trolley (1), characterized in that: The top surface of the mobile cart (1) is fixedly connected to a cavity (2), an extrusion assembly (4) is provided in the cavity (2), a support seat (6) is fixedly connected to the bottom end of the cavity (2), the top surface of the mobile cart (1) is fixedly connected to a placement rack (3), and an insertion assembly (5) is provided in the placement rack (3); The extrusion assembly (4) comprises a motor (41), the output shaft of the motor (41) is fixedly connected to a threaded rod (42), the outer wall of the threaded rod (42) is threadedly connected to an extrusion block (43), the bottom end of the threaded rod (42) is fixedly connected to a first bevel gear (44), one side of the first bevel gear (44) is meshedly connected to a second bevel gear (45), and one side of the cavity (2) is fixedly connected to an extrusion tube (47), and a screw rod (46) is provided in the extrusion tube (47).

2. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station according to claim 1, characterized in that: One end of the spiral rod (46) is fixedly connected to the second bevel gear (45), and one end of the extrusion tube (47) is fixedly connected to a plurality of connectors (48), one end of a portion of the connectors (48) is provided with a plug (49).

3. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station according to claim 2, characterized in that: Another portion of the joint (48) is fixedly connected to a delivery pipe (410), and the threaded rod (42) is rotatably connected to the delivery pipe (410) through a through hole provided at the top of the cavity (2).

4. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station according to claim 3, characterized in that: The extrusion block (43) is slidably connected to the inner wall of the cavity (2), the screw rod (46) is rotatably connected to the support seat (6) through a through hole provided in the support seat (6), and the inner cavity of the extrusion tube (47) is in communication with the inner cavity of the cavity (2).

5. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station according to claim 4, characterized in that: The insertion assembly (5) comprises a grouting pipe (55), the outer wall of the grouting pipe (55) is fixedly connected to a mounting frame (54), the mounting frame (54) is slidably connected to a slider (52) through a groove provided therein, one end of the slider (52) is serrated, and one end of the grouting pipe (55) is fixed to one end of the delivery pipe (410).

6. A rapid grouting and reinforcement device for a diversion tunnel of a hydropower station according to claim 5, characterized in that: The top of the slider (52) is fixedly connected to a shift block (53), the outer wall of the grouting pipe (55) is provided with a thread and the thread is connected to a tapered block (51), the tapered block (51) is in contact with the slider (52) and the contact surfaces have a certain angle.

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