Underwater pile concrete over-filling height measuring device

By designing a device to measure the over-filling height of underwater pile concrete and utilizing hopper tactile feedback and scale measurement, the problem of measuring the over-filling height of underwater pile concrete was solved, thus achieving reliable control of construction quality and cost savings.

CN223358327UActive Publication Date: 2025-09-19SHENZHEN POWER SUPPLY BUREAU
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Patent Information

Application Number
CN202422369600.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the prior art, the measurement of the overfill height of underwater pile concrete has the problem that the operation relies on manual experience and the accuracy is low, which leads to increased construction costs and waste of resources.

Method used

A device for measuring the overfilling height of underwater pile concrete was designed, which included a fixed benchmark and a hopper. The hopper provided obvious tactile feedback when the density changed, and combined with scale measurement, the concrete liquid level could be accurately determined.

Benefits of technology

It improves measurement accuracy and reliability, reduces concrete waste, saves project costs, and ensures construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an underwater pile concrete over-filling height measuring device which comprises a fixed marker post ruler and a hopper, the hopper is installed at the bottom end of the fixed marker post ruler, and scales are arranged on the fixed marker post ruler. The underwater pile concrete over-pouring height measuring device is easy to operate, obvious in touch feedback, capable of improving measuring accuracy and measuring result reliability, convenient to accurately control over-pouring height and control construction quality, capable of strictly controlling concrete consumption and reducing concrete waste while guaranteeing the strength of concrete at the head of a pile foundation, and capable of reducing construction cost. The construction cost is saved, the practicability is high, and the generalizability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a device for measuring the over-pouring height of underwater pile concrete. Background Art

[0002] During underwater pile pouring, to ensure the quality and stability of the pile foundation, the overfill height of the concrete must be precisely controlled, directly impacting the pile's quality and bearing capacity. Controlling the pouring height of underwater concrete has always been a challenge for construction workers. In actual projects, the top of the pile is typically below ground level, sometimes as deep as 10 meters, while the overfill depth is typically limited to 1-3 meters. For large-scale projects with numerous pile foundations, the overfilled concrete and subsequent pile head chiseling and removal increase construction costs and result in significant waste of resources.

[0003] At present, the height of cast-in-place pile concrete is generally measured by wire rope and counterweight head. The concrete liquid level is judged by the feedback touch of the wire rope connected to the counterweight head. It needs to rely on the long-term experience accumulation of operators to make judgments. It is easily affected by factors such as operator experience, end touch, and counterweight type. There are large deviations and it is not universal.

[0004] Therefore, it is particularly important to develop a device for measuring the overfilling height of underwater pile concrete that is simple to operate and accurate in measurement. Utility Model Content

[0005] The purpose of this utility model is to provide a device for measuring the overfill height of underwater pile concrete to solve the problems raised in the above background technology. To achieve the above purpose, this utility model provides the following technical solutions:

[0006] A device for measuring the overfilling height of underwater pile concrete comprises a fixed benchmark and a hopper. The hopper is installed at the bottom end of the fixed benchmark, and the fixed benchmark is provided with a scale.

[0007] Furthermore, the hopper has a flat bottom structure.

[0008] Furthermore, the hopper is provided with a filter hole.

[0009] Furthermore, the underwater pile concrete overfilling height measuring device also includes an extended benchmark ruler, the extended benchmark ruler is provided with a scale, and the extended benchmark ruler is detachably connected to the top end of the fixed benchmark ruler.

[0010] Furthermore, one end of the extended ruler is provided with an internal threaded hole and the other end is provided with an external thread; the top end of the fixed ruler is provided with an internal threaded hole or an external thread, and the extended ruler is connected to the top end of the fixed ruler through internal and external threads.

[0011] Furthermore, the fixed benchmark ruler and the extended benchmark ruler are both hollow structures.

[0012] Furthermore, the fixed ruler and the extended ruler are both made of aluminum.

[0013] Furthermore, the scale lengths of the fixed benchmark ruler and the extended benchmark ruler are both 1 meter.

[0014] Furthermore, the underwater pile concrete over-filling height measuring device also includes a clamping piece, which is nested on the fixed benchmark ruler. A first connecting hole is opened at both ends of the clamping piece, and the hopper is provided with a second connecting hole corresponding to the position of the first connecting hole. The first connecting hole and the second connecting hole are connected by bolts and nuts to achieve a fixed connection between the hopper and the fixed benchmark ruler.

[0015] Furthermore, an anti-slip pad is provided between the clamping member and the fixed benchmark ruler.

[0016] The beneficial effects of the present invention are as follows: the underwater pile concrete over-pouring height measuring device of the present invention is simple to operate, has obvious tactile feedback, can improve the measurement accuracy and the reliability of the measurement results, is convenient for accurately controlling the over-pouring height and managing the construction quality, and while ensuring the concrete strength of the pile head, strictly controls the concrete usage, reduces concrete waste, saves engineering cost, has high practicality and strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 It is a structural schematic diagram of the extended benchmark ruler of the present utility model.

[0020] Figure 3 This is a schematic structural diagram of the connection between the fixed benchmark ruler and the extended benchmark ruler of the present invention.

[0021] It should be noted that the drawings are not necessarily drawn to scale, but are merely shown in a schematic manner that does not affect the reader's understanding. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In this utility model, terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "center," "vertical," "horizontal," "transverse," and "longitudinal" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are primarily intended to better describe the utility model and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed or operated in a specific orientation.

[0024] Furthermore, some of the above terms may be used to express other meanings besides indicating a position or location. For example, the term "on" may also be used to indicate a dependency or connection in certain circumstances. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0025] Furthermore, the terms "installed," "disposed," "provided with," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0026] Furthermore, the terms "first," "second," etc., are primarily used to distinguish between different devices, elements, or components (which may or may not be of the same type and configuration), and are not intended to indicate or imply the relative importance or quantity of the devices, elements, or components indicated. Unless otherwise specified, "plurality" means two or more.

[0027] It should also be understood that the terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in this specification and the appended claims, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly indicates otherwise.

[0028] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0029] like Figure 1 and Figure 3 As shown, a device for measuring the overfilling height of underwater pile concrete includes a fixed benchmark 1 and a hopper 2. The hopper 2 is installed at the bottom end of the fixed benchmark 1, and the fixed benchmark 1 is provided with a scale.

[0030] As an example, an embodiment of the present application provides a device for measuring the overfilling height of underwater pile concrete, comprising a fixed ruler 1 and a hopper 2. The hopper 2 is mounted on the bottom end of the fixed ruler 1, and the bottom surface of the hopper 2 is flush with the bottom end surface of the fixed ruler 1. The fixed ruler 1 is a hard ruler, and a scale is provided along its length. When measuring the overfilling height of underwater pile concrete, the operator holds the top of the fixed ruler 1, and then slowly sinks the bottom end of the fixed ruler 1 into the cast-in-place pile. As the hopper 2 passes from a low-density liquid medium to a high-density liquid medium material, a significant change in buoyancy will occur, and the force will be transmitted to the operator's hand through the hard fixed ruler 1, thereby providing the operator with a clear and direct sense of touch. Feedback: When the hopper 2 passes through the mud layer on the upper part of the bored pile and reaches the concrete stopping surface, the operator can sense the significant increase in buoyancy through the tactile feedback of the fixed benchmark 1. From this, it can be judged that the bottom surface of the hopper 2 has bottomed out and reached the stopping surface, that is, the top of the underwater pile foundation; at this time, the operator can accurately and directly measure the depth of the concrete stopping surface or the top of the pile foundation by reading the scale on the fixed benchmark 1, and learn about the over-filling situation, so as to reduce problems such as insufficient concrete filling or excessive over-filling height at the pile top, which is beneficial to construction quality control. After the measurement is completed, the operator can also salvage and extract concrete aggregates through the hopper 2 to verify the bottoming measurement operation; at the same time, check the concrete quality, coarse aggregate ratio and other pouring conditions at the interface of the pile top. After use, it can also be easily cleaned and maintained for the next use.

[0031] The advantages of the underwater pile concrete over-pouring height measuring device of this embodiment are: simple operation, obvious tactile feedback, can improve measurement accuracy and reliability of measurement results, facilitate accurate control of over-pouring height and management of construction quality, while ensuring the concrete strength of the pile foundation head, strictly control the amount of concrete used, reduce concrete waste, save project cost, high practicality and strong scalability.

[0032] In one embodiment, see Figure 1 and Figure 3 , hopper 2 is a flat bottom structure.

[0033] As an example, the bottom surface of the hopper 2 of this embodiment is set to a flat bottom structure, which is convenient for sensing buoyancy changes and providing accurate tactile feedback and bottoming judgment.

[0034] In one embodiment, see Figure 1 and Figure 3 The hopper 2 is provided with a filtering hole 201 .

[0035] As an example, filter holes 201 are provided on the side walls and bottom of the hopper 2. The aperture of the filter port is smaller than the particle size of the concrete aggregate. In this embodiment, the aperture of the filter hole 201 is preferably 10 mm, which facilitates the rapid discharge of the mud in the hopper 2 while retaining the concrete aggregate.

[0036] In one embodiment, see Figure 2 and Figure 3 The underwater pile concrete overfilling height measuring device also includes an extended benchmark ruler 3, on which a scale is set, and the extended benchmark ruler 3 is detachably connected to the top of the fixed benchmark ruler 1.

[0037] As an example, to accommodate the measurement requirements of underwater pile foundations at varying depths, the underwater pile concrete overfill height measurement device of this embodiment is further designed with multiple extension rods 3, each provided with graduations. The extension rods 3 are detachably connected to the top of the fixed rod 1. By adding multiple extension rods 3, the overall length of the measurement device can be flexibly adjusted to accommodate the measurement requirements of underwater piles at varying depths.

[0038] In one embodiment, see Figure 2 and Figure 3 One end of the extended benchmark ruler 3 is provided with an internal threaded hole and the other end is provided with an external thread; the top of the fixed benchmark ruler 1 is provided with an internal threaded hole or an external thread, and the extended benchmark ruler 3 is connected to the top of the fixed benchmark ruler 1 through internal and external threads.

[0039] As an example, one end of the extended ruler 3 is provided with an internal threaded hole and the other end is provided with an external thread, while the top end of the fixed ruler 1 is provided with an internal threaded hole that matches the external thread of the extended ruler 3. The extended ruler 3 and the fixed ruler 1 are connected by internal and external threads to achieve extension. At the same time, the external threaded end of the extended ruler 3 can also be connected to other extended rulers 3 through internal and external threads to achieve further extension. This connection method is simple and reliable, and is convenient for quick installation and removal. Similarly, in other embodiments, the top end of the fixed ruler 1 can also be provided with external threads that match the internal threaded hole of the extended ruler 3 to achieve the same internal and external thread connection and extension effect.

[0040] In one embodiment, the fixed measuring rod 1 and the extended measuring rod 3 are both hollow structures.

[0041] As an example, the fixed benchmark ruler 1 and the extended benchmark ruler 3 are both hollow structures, which can reduce the mass of the benchmark rulers and improve the sensitivity of tactile feedback; at the same time, the bottom end of the fixed benchmark ruler 1 is a closed structure to prevent mud and concrete from being injected.

[0042] In one embodiment, the fixed ruler 1 and the extended ruler 3 are both made of aluminum.

[0043] As an example, the fixed ruler 1 and the extended ruler 3 are both made of aluminum. The wall thickness of the hollow structure ruler is about 5 mm. Since the density of aluminum is less than 2.7 g / cm 3 Close to the mud density, during the measurement of mud wall pile foundation, the measuring device can reach a suspended state close to the buoyancy balance, making the bottoming buoyancy change more obvious and improving the measurement accuracy.

[0044] In one embodiment, the scale lengths of the fixed ruler 1 and the extended ruler 3 are both 1 meter.

[0045] As an example, the scale lengths of the fixed benchmark ruler 1 and the extended benchmark ruler 3 are both set to 1 meter. This design is convenient for reading and can shorten the occupied space after disassembly, making it easy to carry.

[0046] In one embodiment, see Figure 1 and Figure 3 The underwater pile concrete over-filling height measuring device also includes a clamping part 4, which is nested on the fixed benchmark ruler 1. A first connecting hole is opened at both ends of the clamping part 4, and the hopper 2 is provided with a second connecting hole corresponding to the position of the first connecting hole. The first connecting hole and the second connecting hole are connected by bolts and nuts to realize the fixed connection between the hopper 2 and the fixed benchmark ruler 1.

[0047] As an example, to achieve a secure connection between the hopper 2 and the fixed scale bar 1, this embodiment employs a clamping member 4. The clamping member 4 utilizes a U-shaped saddle clip and is nested within the fixed scale bar 1. The clamping member 4 has first connection holes at both ends, and the hopper 2 has second connection holes corresponding to the first connection holes. The first and second connection holes are connected by bolts and nuts to securely connect the hopper 2 to the fixed scale bar 1. This connection is not only secure and reliable, but also facilitates replacement of the hopper 2. In other embodiments, welding, screwing, and other fixing methods may also be employed.

[0048] In one embodiment, see Figure 1 and Figure 3 An anti-slip pad 5 is provided between the clamping member 4 and the fixed benchmark ruler 1.

[0049] As an example, in order to prevent the hopper 2 from loosening or falling off during the measurement process, this embodiment also provides an anti-slip pad 5 between the clamping member 4 and the fixed benchmark ruler 1, which can effectively increase the friction between the two and ensure that the clamping member 4 can firmly tighten the hopper 2 and the fixed benchmark ruler 1.

[0050] Regarding the embodiments of the present invention, it should also be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other to obtain new embodiments.

[0051] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. The scope of protection of the present invention shall be subject to the scope of protection of the claims. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, make some changes or modifications to the above disclosed technical contents into equivalent embodiments. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the present invention are still within the scope of the present invention.

Claims

1. A device for measuring the overfill height of underwater pile concrete, characterized in that: The invention comprises a fixed ruler (1) and a hopper (2), wherein the hopper (2) is mounted on the bottom end of the fixed ruler (1), and a scale is provided on the fixed ruler (1); the hopper (2) is a flat bottom structure, and the hopper (2) is provided with a filter hole (201), and the aperture of the filter hole (201) is 10 mm.

2. The underwater pile concrete overfill height measuring device according to claim 1, characterized in that: The underwater pile concrete overfilling height measuring device further comprises an extended benchmark ruler (3), the extended benchmark ruler (3) is provided with a scale, and the extended benchmark ruler (3) is detachably connected to the top end of the fixed benchmark ruler (1).

3. The underwater pile concrete overfilling height measuring device according to claim 2, characterized in that: One end of the extended measuring rod (3) is provided with an internal threaded hole, and the other end is provided with an external thread; the top end of the fixed measuring rod (1) is provided with an internal threaded hole or an external thread, and the extended measuring rod (3) is connected to the top end of the fixed measuring rod (1) via internal and external threads.

4. The underwater pile concrete overfill height measuring device according to claim 2, characterized in that: The fixed benchmark ruler (1) and the extended benchmark ruler (3) are both hollow structures.

5. The underwater pile concrete overfilling height measuring device according to claim 4, characterized in that: The fixed ruler (1) and the extended ruler (3) are both made of aluminum.

6. The underwater pile concrete overfill height measuring device according to claim 2, characterized in that: The scale lengths of the fixed benchmark (1) and the extended benchmark (3) are both 1 meter.

7. The underwater pile concrete overfill height measuring device according to claim 1, characterized in that: The underwater pile concrete overfilling height measuring device further comprises a clamping member (4), wherein the clamping member (4) is nested on the fixed benchmark (1), and first connection holes are provided at both ends of the clamping member (4), and the hopper (2) is provided with a second connection hole corresponding to the position of the first connection hole, and the first connection hole and the second connection hole are connected by bolts and nuts to achieve fixed connection between the hopper (2) and the fixed benchmark (1).

8. The underwater pile concrete overfill height measuring device according to claim 7, characterized in that: An anti-slip pad (5) is provided between the clamping member (4) and the fixed marker (1).