Arch frame position adjusting mechanism and three-arm arch frame mounting trolley
By designing an arch frame position adjustment mechanism and using hydraulic drive components to automatically adjust the installation angle and position of the arch frame, the high labor intensity and safety hazards caused by manual adjustment in the existing technology are solved, and efficient and safe arch frame installation is achieved.
Patent Information
- Application Number
- CN202423120033.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-17
AI Technical Summary
During the arch frame installation process, the existing three-arm arch frame installation trolley needs to manually adjust the arch frame's docking angle, position and height, which leads to high labor intensity for workers and poses a safety hazard.
An arch frame position adjustment mechanism is designed, which includes an adjustment base frame, multiple brackets and a telescopic drive component. The angle and position of the arch frame can be automatically adjusted through hydraulic drive, reducing the labor intensity of workers.
Automatic adjustment of the arch installation angle is achieved, which reduces the labor intensity of workers, reduces safety hazards and improves construction efficiency.
Smart Images

Figure CN223359117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a three-arm arch frame installation trolley, in particular to an arch frame position adjustment mechanism and a three-arm arch frame installation trolley. Background Art
[0002] During tunnel construction, the arch frame, along with anchor rods, steel mesh, connecting rebar, and concrete, forms a rigid body, forming a support surface to prevent collapse of the tunnel construction surface. Traditionally, arch frame installation was largely manual, requiring a large number of workers. Consequently, accidents during tunnel construction could easily pose a threat to the safety of construction workers. The use of a three-arm arch frame installation trolley can reduce the number of construction personnel to 3-4 and significantly shorten construction time.
[0003] Currently, the three-arm arch frame installation trolley is a frequently used equipment in tunnel engineering and underground engineering. Before the arch frame is installed, the three-arm arch frame installation trolley finds that there are some under-excavated locations after the blasting of the tunnel face. The crushing device is operated to complete the under-excavation processing. After that, the arch frame trolley clamps the arch frame on the ground through the arch frame clamping mechanism. After the arm mechanism is extended to the corresponding construction position, the construction workers stand in the work fence to complete the docking and installation of multiple sections of the arch frame. During the arch frame installation process, since the arch frame is a multi-section arch frame, the three-arm arch frame installation trolley is used to lift the segmented arch frame to the installation position. Then, the multiple sections of the arch frame need to be manually docked. During the docking, the docking angle, position, direction and height of the arch frame need to be manually adjusted.
[0004] Therefore, it is necessary to design an arch frame position adjustment mechanism and a three-arm arch frame installation trolley that can adjust the installation angle of the arch frame, reduce the labor intensity of workers, and reduce safety hazards. Utility Model Content
[0005] In response to the above-mentioned problems in the prior art, the present application proposes an arch frame position adjustment mechanism and a three-arm arch frame installation trolley, which can adjust the installation angle of the arch frame, reduce the labor intensity of workers, and reduce safety hazards.
[0006] One aspect of the present invention provides an arch frame position adjustment mechanism, the arch frame position adjustment mechanism comprising an adjustment base frame, a first bracket, a second bracket, and a third bracket, the adjustment base frame being fixedly mounted on a telescopic arm frame of a three-arm arch frame mounting trolley, one end of the first bracket being rotatably mounted on the adjustment base frame in a vertical direction, a first telescopic driving member being hinged on the adjustment base frame, a telescopic end of the first telescopic driving member being hinged on the first bracket, and the first telescopic driving member being capable of driving the first bracket to rotate relative to the adjustment base frame;
[0007] The lower end of the second bracket is rotatably mounted on the other end of the first bracket about a first horizontal direction, a second telescopic driving member is hingedly connected to the first bracket, a telescopic end of the second telescopic driving member is hingedly connected to the second bracket, and the second telescopic driving member is capable of driving the second bracket to rotate relative to the first bracket;
[0008] The lower end of the third bracket is rotatably mounted on the upper end of the second bracket, and the second horizontal direction is perpendicular to the first horizontal direction. A third telescopic driving member is hinged on the second bracket, and the telescopic end of the third telescopic driving member is hinged on the third bracket. The third telescopic driving member can drive the third bracket to rotate relative to the second bracket.
[0009] As a further improvement of the above technical solution:
[0010] The above-mentioned arch frame position adjustment mechanism further includes a fourth bracket, one end of the fourth bracket is rotatably installed around the first horizontal direction on the upper end of the third bracket, and a fourth telescopic driving component is hinged on the third bracket, and the telescopic end of the fourth telescopic driving component is hinged on the fourth bracket.
[0011] The above-mentioned arch frame position adjustment mechanism, further, one end of the clamping base frame of the arch frame clamping and crushing mechanism of the three-arm arch frame mounting trolley can be rotatably installed around the second horizontal direction on the fourth bracket, and the fourth bracket is hinged with a fifth telescopic driving component, and the telescopic end of the fifth telescopic driving component can be hinged to the other end of the clamping base frame of the arch frame clamping and crushing mechanism of the three-arm arch frame mounting trolley.
[0012] The above-mentioned arch position adjustment mechanism, further, the third bracket includes an outer cavity of the bracket and an inner cavity of the bracket, the lower end of the outer cavity of the bracket is rotatably installed on the upper end of the second bracket around the second horizontal direction, the lower end of the inner cavity of the bracket is sleeved on the upper end of the outer cavity of the bracket, and a sixth telescopic driving component is hinged in the outer cavity of the bracket, the telescopic end of the sixth telescopic driving component is hinged on the inner cavity of the bracket, and the sixth telescopic driving component can drive the inner cavity of the bracket to move relative to the outer cavity of the bracket along the axial direction of the outer cavity of the bracket.
[0013] Another aspect of the present invention provides a three-arm arch frame installation trolley, which includes the arch frame position adjustment mechanism as described above.
[0014] The above technical features can be combined in various suitable ways or replaced by equivalent technical features, as long as the purpose of the present invention can be achieved.
[0015] The present invention provides an arch frame position adjustment mechanism and a three-arm arch frame installation trolley, which have at least the following beneficial effects compared to the prior art: when in use, the adjustment base of the arch frame position adjustment mechanism is fixedly installed on the telescopic arm of the three-arm arch frame installation trolley, and the arch frame clamping and crushing mechanism of the three-arm arch frame installation trolley is installed on the third bracket. When it is necessary to install the arch frame, first, the arch frame clamping and crushing mechanism of the three-arm arch frame installation trolley clamps the arch frame to be installed to the installation position, and then, as needed, the first telescopic drive member drives the first bracket to rotate relative to the adjustment base, the second telescopic drive member drives the second bracket to rotate relative to the first bracket, and the third telescopic drive member drives the third bracket to rotate relative to the second bracket, thereby adjusting the installation angle and position of the arch frame clamping and crushing mechanism clamping the arch frame to be installed, so as to facilitate the installation of the arch frame at the installation position. The arch frame position adjustment mechanism can adjust the installation angle of the arch frame, which can reduce the labor intensity of workers and reduce safety hazards compared to the existing manual adjustment solution.
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings, wherein:
[0019] Figure 1 Shows a structural schematic diagram of the arch position adjustment mechanism provided by an embodiment of the utility model;
[0020] Figure 2 A partial structural diagram of the arch position adjustment mechanism provided by an embodiment of the present utility model is shown;
[0021] Figure 3 A schematic structural diagram showing the third bracket of the arch position adjustment mechanism provided by an embodiment of the present utility model is shown;
[0022] Figure 4 A schematic diagram of the internal structure of the third bracket of the arch position adjustment mechanism provided in an embodiment of the present utility model is shown.
[0023] In the drawings, like reference numerals are used for like parts, but the drawings are not necessarily true to scale.
[0024] Description of reference numerals:
[0025] 100-arch frame position adjustment mechanism, 110-adjustment base, 111-first telescopic drive member, 120-first bracket, 121-second telescopic drive member, 130-second bracket, 131-third telescopic drive member, 140-third bracket, 141-fourth telescopic drive member, 142-bracket outer cavity, 143-bracket inner cavity, 144-sixth telescopic drive member, 150-fourth bracket, 151-fifth telescopic drive member, 200-arch frame clamping and crushing mechanism, 210-clamping base. DETAILED DESCRIPTION
[0026] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0029] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0031] The present invention will be further described below with reference to the accompanying drawings.
[0032] The embodiment of the present utility model provides an arch position adjustment mechanism 100, which can adjust the installation angle of the arch, reduce the labor intensity of workers, and reduce safety hazards.
[0033] See also Figure 1 and Figure 2 The embodiment of the utility model provides an arch frame position adjustment mechanism 100, which includes an adjustment base frame 110, a first bracket 120, a second bracket 130 and a third bracket 140. The adjustment base frame 110 can be fixedly installed on the telescopic arm frame of the three-arm arch frame mounting trolley. One end of the first bracket 120 is rotatably installed on the adjustment base frame 110 in a vertical direction. A first telescopic driving member 111 is hinged on the adjustment base frame 110. The telescopic end of the first telescopic driving member 111 is hinged on the first bracket 120. The first telescopic driving member 111 can drive the first bracket 120 to rotate relative to the adjustment base frame 110.
[0034] The lower end of the second bracket 130 is rotatably installed around the first horizontal direction on the other end of the first bracket 120. A second telescopic driving member 121 is hinged on the first bracket 120. The telescopic end of the second telescopic driving member 121 is hinged on the second bracket 130. The second telescopic driving member 121 can drive the second bracket 130 to rotate relative to the first bracket 120.
[0035] The lower end of the third bracket 140 is rotatably mounted on the upper end of the second bracket 130 about a second horizontal direction. The second horizontal direction is perpendicular to the first horizontal direction. A third telescopic driving member 131 is hingedly connected to the second bracket 130. The telescopic end of the third telescopic driving member 131 is hingedly connected to the third bracket 140. The third telescopic driving member 131 can drive the third bracket 140 to rotate relative to the second bracket 130.
[0036] During use, the adjustment base 110 of the arch frame position adjustment mechanism 100 provided in the embodiment of the utility model is fixedly installed on the telescopic arm of the three-arm arch frame installation trolley, and the arch frame clamping and crushing mechanism 200 of the three-arm arch frame installation trolley is installed on the third bracket 140. When the arch frame needs to be installed, first, the arch frame clamping and crushing mechanism 200 of the three-arm arch frame installation trolley clamps the arch frame to be installed to the installation position, and then, as needed, the first telescopic driving member 111 drives the first bracket 120 to rotate relative to the adjustment base 110, the second telescopic driving member 121 drives the second bracket 130 to rotate relative to the first bracket 120, and the third telescopic driving member 131 drives the third bracket 140 to rotate relative to the second bracket 130, thereby adjusting the installation angle and position of the arch frame to be installed by the arch frame clamping and crushing mechanism 200, so as to facilitate the installation of the arch frame at the installation position.
[0037] The first telescopic drive member 111 can drive the first bracket 120 to rotate vertically relative to the adjustment base 110, the second telescopic drive member 121 can drive the second bracket 130 to rotate relative to the first bracket 120 about a first horizontal direction, and the third telescopic drive member 131 can drive the third bracket 140 to rotate relative to the second bracket 130 about a second horizontal direction, thereby enabling the arch position adjustment mechanism 100 to arbitrarily adjust the installation angle of the arch, thereby meeting the installation angle requirements of the arch. The arch position adjustment mechanism 100 provided by the embodiment of the utility model can adjust the installation angle of the arch, which can reduce the labor intensity of workers and reduce safety hazards compared to existing manual adjustment solutions.
[0038] The arch position adjustment mechanism 100 provided in the embodiment of the present invention is further described. Figure 1 and Figure 2The arch position adjustment mechanism 100 further includes a fourth bracket 150, one end of which is rotatably mounted on the upper end of the third bracket 140 about a first horizontal direction. A fourth telescopic drive member 141 is hingedly connected to the third bracket 140, and the telescopic end of the fourth telescopic drive member 141 is hingedly connected to the fourth bracket 150. One end of the clamping base 210 of the arch clamping and crushing mechanism 200 of the three-arm arch mounting trolley is rotatably mounted on the fourth bracket 150 about a second horizontal direction. A fifth telescopic drive member 151 is hingedly connected to the fourth bracket 150, and the telescopic end of the fifth telescopic drive member 151 is hingedly connected to the other end of the clamping base 210 of the arch clamping and crushing mechanism 200 of the three-arm arch mounting trolley.
[0039] The fourth telescopic drive member 141 can drive the fourth bracket 150 to rotate relative to the third bracket 140 about a first horizontal direction, thereby fine-tuning the arch frame's installation angle about the first horizontal direction. The fifth telescopic drive member 151 can drive the clamping base 210 of the arch frame clamping and crushing mechanism 200 of the three-arm arch frame installation trolley to rotate relative to the fourth bracket 150 about a second horizontal direction, thereby fine-tuning the arch frame's installation angle about the second horizontal direction. This structure further facilitates adjustment of the arch frame's installation angle, thereby meeting the required arch frame installation angle.
[0040] The arch position adjustment mechanism 100 provided in the embodiment of the present invention is further combined with Figure 3 and Figure 4 The third bracket 140 includes an outer bracket body 142 and an inner bracket body 143. The lower end of the outer bracket body 142 is rotatably mounted on the upper end of the second bracket 130 about a second horizontal direction. The lower end of the inner bracket body 143 is sleeved within the upper end of the outer bracket body 142. A sixth telescopic drive member 144 is hingedly connected within the outer bracket body 142. The telescopic end of the sixth telescopic drive member 144 is hingedly connected to the inner bracket body 143. The sixth telescopic drive member 144 can drive the inner bracket body 143 to move axially relative to the outer bracket body 142 along the outer bracket body 142. The lower end of the inner bracket body 143 is sleeved within the upper end of the outer bracket body 142. The piston rod of the sixth telescopic drive member 144 extends and retracts, driving the inner bracket body 143 to slide within the outer bracket body 142, thereby adjusting the installation height during the clamping arch process.
[0041] In this embodiment, all telescopic drive parts are telescopic oil cylinders, and are equipped with hydraulic locks to ensure that the oil cylinders remain stationary when they stop, thereby ensuring construction safety; the arch frame position adjustment mechanism 100 provided in the embodiment of the present invention includes multiple sets of motion mechanisms, which have high flexibility of movement. A certain action can be completed alone, or multiple actions can be completed simultaneously, which can effectively ensure the position adjustment during the installation of the arch frame, making it convenient for workers to complete the installation of multiple sections of arch frames, reducing labor intensity, and ensuring the safety of construction personnel; the driving components of the arch frame position adjustment mechanism 100 provided in the embodiment of the present invention are all hydraulic components, and the structure and hydraulic system are simple and clear, which is convenient for equipment repair and maintenance.
[0042] The present invention also provides a three-arm arch mounting trolley, which includes the arch position adjustment mechanism 100 provided in any of the above embodiments. The specific structure of the arch position adjustment mechanism 100 is similar to that of the above embodiments. Since the present three-arm arch mounting trolley adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, which will not be described in detail here.
[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
Claims
1. An arch position adjustment mechanism, characterized in that: The arch frame position adjustment mechanism (100) comprises an adjustment base frame (110), a first bracket (120), a second bracket (130) and a third bracket (140); the adjustment base frame (110) can be fixedly mounted on the telescopic arm frame of the three-arm arch frame mounting trolley; one end of the first bracket (120) is mounted on the adjustment base frame (110) in a vertically rotatable manner; a first telescopic driving member (111) is hingedly connected to the adjustment base frame (110); the telescopic end of the first telescopic driving member (111) is hingedly connected to the first bracket (120); and the first telescopic driving member (111) can drive the first bracket (120) to rotate relative to the adjustment base frame (110); The lower end of the second bracket (130) is rotatably mounted on the other end of the first bracket (120) around a first horizontal direction, a second telescopic driving member (121) is hingedly connected to the first bracket (120), a telescopic end of the second telescopic driving member (121) is hingedly connected to the second bracket (130), and the second telescopic driving member (121) is capable of driving the second bracket (130) to rotate relative to the first bracket (120); The lower end of the third bracket (140) is rotatably mounted on the upper end of the second bracket (130) around a second horizontal direction, the second horizontal direction being perpendicular to the first horizontal direction, a third telescopic driving member (131) is hingedly connected to the second bracket (130), a telescopic end of the third telescopic driving member (131) is hingedly connected to the third bracket (140), and the third telescopic driving member (131) is capable of driving the third bracket (140) to rotate relative to the second bracket (130).
2. The arch position adjustment mechanism according to claim 1, characterized in that: The arch position adjustment mechanism (100) further includes a fourth bracket (150), one end of the fourth bracket (150) being rotatably mounted on the upper end of the third bracket (140) around the first horizontal direction, a fourth telescopic driving member (141) being hingedly connected to the third bracket (140), and a telescopic end of the fourth telescopic driving member (141) being hingedly connected to the fourth bracket (150).
3. The arch position adjustment mechanism according to claim 2, characterized in that: One end of the clamping base frame (210) of the arch frame clamping crushing mechanism (200) of the three-arm arch frame mounting trolley can be rotatably mounted on the fourth bracket (150) around the second horizontal direction, and a fifth telescopic driving member (151) is hingedly connected to the fourth bracket (150), and the telescopic end of the fifth telescopic driving member (151) can be hingedly connected to the other end of the clamping base frame (210) of the arch frame clamping crushing mechanism (200) of the three-arm arch frame mounting trolley.
4. The arch position adjustment mechanism according to claim 1, characterized in that: The third bracket (140) includes a bracket outer cavity (142) and a bracket inner cavity (143), the lower end of the bracket outer cavity (142) is rotatably mounted on the upper end of the second bracket (130) around a second horizontal direction, the lower end of the bracket inner cavity (143) is sleeved on the upper end of the bracket outer cavity (142), and a sixth telescopic driving member (144) is hinged in the bracket outer cavity (142), the telescopic end of the sixth telescopic driving member (144) is hinged on the bracket inner cavity (143), and the sixth telescopic driving member (144) can drive the bracket inner cavity (143) to move axially relative to the bracket outer cavity (142) along the bracket outer cavity (142).
5. A three-arm arch mounting trolley, characterized in that: The three-arm arch mounting trolley comprises the arch position adjustment mechanism (100) according to any one of claims 1 to 4.