Energy-saving air compressor device

Abstract

The utility model relates to the technical field of air compressors, and discloses an energy-saving air compressor device which comprises a shell, a compressor body is mounted on the inner bottom wall of the shell, a driving motor is mounted on the inner bottom wall of the shell, and the output end of the driving motor is fixedly connected with the input end of the compressor body; the upper surface of the compressor body fixedly communicates with a compression cylinder, and the inner wall of the compression cylinder is rotationally connected with a rotating rod. According to the energy-saving air compressor device, air entering the filter cylinder can be filtered by installing the filter screen and the filter cotton, the surface of the filter screen can be cleaned through cooperation of the cleaning plate, the filter screen is prevented from being blocked, air entering the filter cylinder can be preheated by installing the preheating piece, and therefore the energy-saving effect is achieved. The air temperature is increased, the energy consumption of the compressor is reduced, the air can be pre-compressed through cooperation of the vortex flow deflectors, and therefore the efficiency of the compressor body is improved.

Description

Technical Field

[0001] The present application relates to the technical field of air compressors, and specifically to an energy-saving air compressor device. Background Art

[0002] An air compressor is a mechanical device that compresses air into high-pressure gas. By compressing the gas, it increases its pressure and density, making it easier to store and use. In the manufacturing industry, air compressors can be used to control and operate equipment, cool down, and transmit, mix and spray gases and liquids. In the automotive manufacturing, aerospace, electronics and other industries, air compressors provide compressed air as a power source.

[0003] An existing patent (publication number: CN215333317U) discloses an energy-saving air compressor with a waste heat collection function, relating to the technical field of air compressors. Specifically, the invention relates to an energy-saving air compressor with a waste heat collection function, comprising a support plate, wherein limit thread grooves are provided on the left and right sides of the front and rear sides of the upper surface of the support plate, wherein limit bolts are threadedly connected to the limit thread grooves provided on the left and right sides of the upper surface of the support plate, and a slide groove is provided at the right end of the support plate, wherein an extension plate is movably connected to the slide groove provided at the right end of the support plate, and a slide groove is provided on the right side of the upper surface of the extension plate. This energy-saving air compressor with a waste heat collection function, through the interaction between the thermostat and the condenser, can generate convection between the heat dissipated from the air compressor body and the cold air surrounding the condenser, thereby maintaining a constant temperature in the thermostat, dissipating heat and cooling the air compressor body, and improving the heat dissipation efficiency of the device.

[0004] The above-mentioned document can improve the heat dissipation efficiency of the compressor during use, but it lacks the ability to filter the air as a whole, and also lacks the ability to preheat and compress the air. The overall practicality needs to be improved. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the present application provides an energy-saving air compressor device with the advantages of filtering air and preheating compression, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: an energy-saving air compressor device, comprising a shell, a compressor body is installed on the inner bottom wall of the shell, a drive motor is installed on the inner bottom wall of the shell, the output end of the drive motor is fixedly connected to the input end of the compressor body, the upper surface of the compressor body is fixedly connected to a compression cylinder, the inner wall of the compression cylinder is rotatably connected to a rotating rod, the outer surface of the rotating rod is fixedly connected to a vortex guide vane, the upper surface of the drive motor is installed with a filter cylinder, the inner wall of the filter cylinder is installed with a filter mesh and filter cotton, and the inner wall of the filter cylinder is installed with a preheating element.

[0007] Through the above solution, the air entering the filter cartridge can be filtered by installing the filter screen and the filter cotton, and the surface of the filter screen can be cleaned by cooperating with the cleaning plate.

[0008] Furthermore, the inner wall of the filter cartridge is rotatably connected to a rotating column, and the rotating column does not contact the filter screen. The outer surface of the rotating column is fixedly connected to multiple cleaning plates distributed in a circle, and the multiple cleaning plates are in contact with the filter screen. The outer surface of the filter cartridge is provided with multiple sewage grooves.

[0009] Through the above solution, installing multiple cleaning plates can clean the surface of the filter, preventing the surface of the filter from being blocked due to a large amount of impurities attached, thereby affecting the air intake.

[0010] Furthermore, a dual-axis motor is installed on the inner wall of the shell, and the output end of the dual-axis motor is fixedly connected to the rotating rod.

[0011] Through the above solution, the dual-axis motor can drive the rotating rod to rotate, so that the rotating rod can cooperate with the vortex guide vane to pre-compress the air.

[0012] Furthermore, pulleys are installed on the output ends of the rotating column and the dual-axis motor, and the two pulleys are connected via a belt transmission.

[0013] Through the above solution, the cooperation between the installed pulley and the belt can transmit power, so that the dual-axis motor can drive the rotating column to rotate through the belt, so that the rotating column can drive multiple cleaning plates to clean the filter.

[0014] Furthermore, the left end of the filter cylinder is fixedly connected to a heat preservation pipe, and the other end of the heat preservation pipe is fixedly connected to the compression cylinder.

[0015] Through the above solution, the provision of the insulation pipe can insulate the preheated air and reduce the temperature loss in the hot air.

[0016] Furthermore, a base is provided below the shell, and a plurality of air bags are provided inside the base, and the plurality of air bags are in contact with the outer surface of the shell.

[0017] Through the above solution, installing multiple air bags can reduce the vibration transmitted to the base when the compressor body is working, thereby reducing the noise generated by the vibration.

[0018] Furthermore, a plurality of elastic members are fixedly connected to the inner wall of the base, and the plurality of elastic members are in contact with the outer surface of the shell.

[0019] Through the above solution, installing the elastic member can buffer the vibration force, thereby reducing the instability caused by vibration.

[0020] Furthermore, a maintenance cover is hinged on the upper surface of the shell, and a plurality of air inlet slots are opened on the right side of the shell.

[0021] Through the above solution, installing the maintenance cover can facilitate maintenance of the compressor body, and opening the air inlet slot can facilitate air to enter the shell, making it easier to extract air for compression.

[0022] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0023] This energy-saving air compressor device can filter the air entering the filter cartridge by installing a filter screen and filter cotton, and can clean the surface of the filter screen through the cooperation of a cleaning plate to avoid clogging of the filter screen. By installing a pre-heating element, the air entering the filter cartridge can be preheated to increase the air temperature and reduce the energy consumption of the compressor. The air can be pre-compressed through the cooperation of a vortex guide vane, thereby improving the efficiency of the compressor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is the overall structure of the application Figure 1 ;

[0025] Figure 2 For this application Figure 1 A magnified schematic diagram of the structure at A;

[0026] Figure 3 This is the overall structure of the application Figure 2 ;

[0027] Figure 4 This is a schematic diagram of the overall structure of this application.

[0028] In the picture:

[0029] 1. Shell; 2. Compressor body; 3. Drive motor; 4. Compression cylinder; 5. Rotating rod; 6. Vortex guide vane; 7. Filter cylinder; 8. Filter screen; 9. Filter cotton; 10. Preheating element; 11. Rotating column; 12. Cleaning plate; 13. Drain trough; 14. Dual-axis motor; 15. Pulley; 16. Insulation tube; 17. Base; 18. Airbag; 19. Elastic part; 20. Maintenance cover; 21. Air inlet slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] See also Figure 1 、 Figure 2 and Figure 3 The air filter 7 of the present invention is connected with the air filter 1 of the compressor body 2, and the air filter 1 of the compressor body 2 is connected with the air filter 1 of the compressor body 2.

[0032] See also Figure 1 、 Figure 2 and Figure 3 The inner wall of the filter drum 7 is rotatably connected with a rotating column 11, and the rotating column 11 does not contact the filter screen 8. The outer surface of the rotating column 11 is fixedly connected with a plurality of cleaning plates 12 distributed in a circumference, and the plurality of cleaning plates 12 are in contact with the filter screen 8. The outer surface of the filter drum 7 is provided with a plurality of sewage grooves 13. The installation of multiple cleaning plates 12 can clean the surface of the filter screen 8 to prevent the surface of the filter screen 8 from being blocked by a large amount of impurities, thereby affecting the air intake. A dual-axis motor 14 is installed on the inner wall of the shell 1, and the output end of the dual-axis motor 14 is fixedly connected to the rotating rod 5. The dual-axis motor 14 can drive the rotating rod 5 to rotate, so that the rotating rod 5 can cooperate with the vortex guide vane to pre-compress the air. The output end of the rotating column 11 and the dual-axis motor 14 is equipped with a pulley 15, and the two pulleys 15 are connected by a belt drive. The installation of the pulley 15 and the belt can transmit power, so that the dual-axis motor 14 can drive the rotating column 11 to rotate through the belt, so that the rotating column 11 can drive multiple cleaning plates 12 to clean the filter screen 8.

[0033] See also Figure 1 、 Figure 2 and Figure 4The left end of the filter cylinder 7 is fixedly connected to an insulation pipe 16, and the other end of the insulation pipe 16 is fixedly connected to the compression cylinder 4. The insulation pipe 16 is provided to insulate the preheated air and reduce the temperature loss in the hot air. A base 17 is provided at the bottom of the shell 1. A plurality of air bags 18 are provided inside the base 17. The plurality of air bags 18 are in contact with the outer surface of the shell 1. The installation of multiple air bags 18 can reduce the vibration transmitted to the base 17 when the compressor body 2 is working, thereby reducing the noise caused by vibration. The inner wall of the base 17 is fixedly connected to a plurality of elastic members 19, and the plurality of elastic members 19 are in contact with the outer surface of the shell 1. The installation of the elastic members 19 can buffer the vibration force, thereby reducing the instability caused by vibration. A maintenance cover 20 is hingedly provided on the upper surface of the shell 1, and a plurality of air inlet slots 21 are provided on the right side of the shell 1. Installing the maintenance cover 20 can facilitate maintenance of the compressor body 2. The opening of the air inlet slots 21 can facilitate air to enter the shell 1, making it convenient to extract air for compression.

[0034] An energy-saving air compressor device in this embodiment can filter the air entering the filter cartridge 7 by installing a filter screen 8 and filter cotton 9, and can clean the surface of the filter screen 8 through the cooperation of the cleaning plate 12 to prevent the filter screen 8 from being blocked. By installing a pre-heating element 10, the air entering the filter cartridge 7 can be preheated to increase the air temperature and reduce the energy consumption of the compressor. The air can be pre-compressed through the cooperation of the vortex guide vane, thereby improving the efficiency of the compressor body 2.

[0035] The working principle of the above embodiment is as follows: first, when the compressor body 2 is working, the outside air can enter the filter cylinder 7 and be filtered by the filter screen 8 and the filter cotton 9, thereby purifying the air. At this time, the preheating element 10 can preheat the filtered air, increase the temperature of the air, and reduce the energy consumption of the compressor body 2. Then the preheated air can be input into the compression cylinder 4 through the insulation pipe 16. The insulation pipe 16 can be set to keep the preheated air warm and reduce the temperature loss in the hot air. Then the dual-axis motor 14 is started and drives the rotating rod 5 to rotate. The rotating rod 5 can irrigate the air through the vortex guide vane during the rotation process. Pre-compression is performed to improve the efficiency of the compressor body 2. When the dual-axis motor 14 is started, it can drive the rotating column 11 to rotate through the belt, so that the rotating column 11 can drive multiple cleaning plates 12 to clean the filter 8, thereby avoiding the adhesion of more impurities on the filter 8 and causing the filter 8 to be blocked. By pre-compressing and preheating the air, the workload of the compressor body 2 can be reduced, and the energy consumption of the compressor body 2 can be reduced. When the compressor body 2 is working, the air bag 18 and the elastic member 19 can be set to reduce the vibration transmitted to the base 17 when the compressor body 2 is working, thereby reducing the noise generated by the vibration.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0037] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An energy-saving air compressor device, comprising a housing (1), characterized in that: The inner bottom wall of the shell (1) is mounted with a compressor body (2), the inner bottom wall of the shell (1) is mounted with a drive motor (3), the output end of the drive motor (3) is fixedly connected to the input end of the compressor body (2), the upper surface of the compressor body (2) is fixedly connected with a compression cylinder (4), the inner wall of the compression cylinder (4) is rotatably connected with a rotating rod (5), the outer surface of the rotating rod (5) is fixedly connected with a vortex guide vane (6), the upper surface of the drive motor (3) is mounted with a filter cylinder (7), the inner wall of the filter cylinder (7) is mounted with a filter screen (8) and filter cotton (9), and the inner wall of the filter cylinder (7) is mounted with a preheating element (10).

2. The energy-saving air compressor device according to claim 1, characterized in that: The inner wall of the filter cylinder (7) is rotatably connected to a rotating column (11), the rotating column (11) does not contact the filter screen (8), the outer surface of the rotating column (11) is fixedly connected to a plurality of circumferentially distributed cleaning plates (12), the plurality of cleaning plates (12) are all in contact with the filter screen (8), and the outer surface of the filter cylinder (7) is provided with a plurality of drainage grooves (13).

3. The energy-saving air compressor device according to claim 1, characterized in that: A dual-axis motor (14) is installed on the inner wall of the housing (1), and the output end of the dual-axis motor (14) is fixedly connected to the rotating rod (5).

4. The energy-saving air compressor device according to claim 2, characterized in that: The output ends of the rotating column (11) and the dual-axis motor (14) are both equipped with pulleys (15), and the two pulleys (15) are connected via a belt transmission.

5. The energy-saving air compressor device according to claim 1, characterized in that: The left end of the filter cylinder (7) is fixedly connected to a heat preservation pipe (16), and the other end of the heat preservation pipe (16) is fixedly connected to the compression cylinder (4).

6. The energy-saving air compressor device according to claim 1, characterized in that: A base (17) is provided below the shell (1), and a plurality of air bags (18) are provided inside the base (17), and the plurality of air bags (18) are in contact with the outer surface of the shell (1).

7. The energy-saving air compressor device according to claim 6, characterized in that: A plurality of elastic members (19) are fixedly connected to the inner wall of the base (17), and the plurality of elastic members (19) are in contact with the outer surface of the shell (1).

8. The energy-saving air compressor device according to claim 1, characterized in that: A maintenance cover (20) is hingedly connected to the upper surface of the shell (1), and a plurality of air inlet slots (21) are provided on the right side of the shell (1).

Images