Efficient air compression energy-saving equipment

Abstract

The utility model relates to the technical field of air compression equipment, and discloses efficient air compression energy-saving equipment which comprises a shell, a mounting table is fixedly connected to the top of the shell, a fixed motor is fixedly connected to the right side of the top of the mounting table, a transmission shell is fixedly connected to the rear side of the fixed motor, a left connecting cover is fixedly connected to the left side of the shell, and a right connecting cover is fixedly connected to the right side of the shell. A left fixing cover is fixedly connected to the left side of the shell, a right fixing cover is fixedly connected to the right side of the shell, a connecting opening is fixedly connected to the left side of a left connecting cover, a mounting ring is slidably connected to the interior of the lower side of the shell, a filter element is arranged in the mounting ring, and fixing crosses are connected to the left side and the right side of the mounting ring in a buckled mode. According to the utility model, the burden of the compressor can be reduced, the air quality can be improved, the energy consumption can be reduced by using the efficient air filter, the filter element is used for removing moisture in air and preventing pipelines and equipment from rusting, the pressure loss of compressed air can be reduced, and the performance of the equipment can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of air compressor equipment, in particular to a high-efficiency air compressor energy-saving equipment. Background Art

[0002] In industrial production, air compressors are important equipment for providing compressed air and are widely used in manufacturing, chemical and food industries. Traditional air compressors consume high energy during operation and often waste energy, which not only increases the operating costs of enterprises, but also does not conform to the current development trend of energy conservation, emission reduction and green manufacturing. Developing high-efficiency air compressor energy-saving equipment, reducing energy consumption and improving energy utilization efficiency have become important topics in the field of industrial energy conservation.

[0003] The air compressor energy-saving technologies on the market mainly include variable frequency speed regulation technology, which adjusts the motor speed through the frequency converter and adjusts the air compressor output pressure according to actual needs, thereby achieving energy saving. Permanent magnet synchronous motors use permanent magnet synchronous motors to replace traditional asynchronous motors to improve motor efficiency and reduce energy consumption. Heat recovery technology uses the heat generated during the operation of the air compressor for heat recovery.

[0004] Air compressors are important equipment for providing compressed air and are widely used in industrial production. However, when existing air compressors compress air for equipment, they directly extract the air through the compressor. The air contains a large amount of moisture, which will affect the service life of the structure when it is drawn into the equipment. The lack of air processing equipment leads to excessive consumption of kinetic energy of the compressor. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency air compression energy-saving device, which aims to improve the problem in the prior art that there is a lack of air processing equipment, resulting in excessive kinetic energy consumption of the compressor.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency air compression energy-saving device, including a shell, the top of the shell is fixedly connected to a mounting platform, the top right side of the mounting platform is fixedly connected to a fixed motor, the rear side of the fixed motor is fixedly connected to a transfer shell, the left side of the shell is fixedly connected to a left connecting cover, the right side of the shell is fixedly connected to a right fixed cover, the left side of the left connecting cover is fixedly connected to a connecting port, the lower side of the shell is slidably connected to a mounting ring, the interior of the mounting ring is provided with a filter element, the left and right sides of the mounting ring are snap-connected with a fixed cross, the bottom outer wall of the mounting ring is fixedly connected to a semicircular sealing cover, the front and rear sides of the semicircular sealing cover are fixedly connected to a lock, the front and rear sides of the outer wall of the shell are fixedly connected to a handle, the outer wall of the handle is rotatably connected to a lock, and the top of the shell is provided with an energy recovery mechanism, which is used for energy recovery and utilization.

[0007] Through the above technical solution: the shell carries the main structure of the entire equipment, the mounting table provides a stable platform for the installation of the equipment, the transfer shell ensures the effective transmission and conversion of energy, the connection port is the interface between the equipment and the outside, which is convenient for the input and output of gas, the fixed motor is the power core of the equipment, responsible for driving the operation of the entire equipment, the lock ensures the firm closure of the semicircular sealing cover, the function of the filter element is to ensure the purity of the gas entering the system and prevent impurities from damaging the equipment, the fixed cross enhances the stability of the structure and facilitates maintenance and replacement of the filter element, and the energy recovery mechanism can recycle energy that may have been wasted in the system, thereby improving the energy efficiency ratio of the equipment.

[0008] As a further description of the above technical solution:

[0009] The energy recovery mechanism includes a compressor, the bottom of the compressor is fixedly connected to the top of the fixed motor, the right side of the compressor is fixedly connected to a horizontal pipe, the bottom of the horizontal pipe is fixedly connected to a vertical pipe, the other end of the vertical pipe is fixedly connected to an air supply pipe, the right and left ends of the air supply pipe are fixedly connected to a wind pressure generator, the wind pressure generator is electrically connected to the fixed motor through a transfer shell, the top right side of the shell is fixedly connected to an exhaust pipe, and the top of the exhaust pipe is fixedly connected to the bottom end of the horizontal pipe.

[0010] Through the above technical solution: the right side of the compressor is firmly connected to the horizontal pipe, ensuring the stability of the structure and the reliability of operation. The horizontal pipe and the vertical pipe ensure the smooth operation of the entire system. The gas pipe forms a gas transmission path. The wind pressure generator is electrically connected to the fixed motor through the transfer shell, ensuring the effective recovery and utilization of energy.

[0011] As a further description of the above technical solution:

[0012] A main controller is fixedly connected to the front side of the mounting platform, and the main controller is electrically connected to the fixed motor, the compressor and the wind pressure generator.

[0013] Through the above technical solution: the electrical connection between the main controller and the fixed motor, compressor and wind turbine generator ensures the efficient operation of the entire system.

[0014] As a further description of the above technical solution:

[0015] A sensor is fixedly connected to the right side of the top of the shell, a pressure gauge is fixedly connected to the top of the sensor, and a pressure controller is fixedly connected to the top of the left side of the shell.

[0016] Through the above technical solution: the pressure gauge is used to monitor the pressure status inside the system in real time to ensure the safety of operation.

[0017] As a further description of the above technical solution:

[0018] A push-pull handle is fixedly connected to the right side of the top of the shell, and a protective cover is fixedly connected to the outer wall of the push-pull handle.

[0019] Through the above technical solution: the protective cover ensures that the user's hands can be protected during use.

[0020] As a further description of the above technical solution:

[0021] The left and right sides of the bottom of the shell are both fixedly connected with semicircular brackets, and the bottom of the semicircular bracket is fixedly connected with a fixing frame.

[0022] Through the above technical solution: the semicircular bracket firmly supports the entire structure, and the stability is further enhanced by the fixed frame fixedly connected to the bottom of the semicircular bracket.

[0023] As a further description of the above technical solution:

[0024] The bottom of the fixing frame is fixedly connected with a connecting piece, and the bottom of the connecting piece is rotatably connected with a roller.

[0025] Through the above technical solution: the roller makes the entire device more flexible and convenient when moving.

[0026] As a further description of the above technical solution:

[0027] A small handle is fixedly connected to the bottom of the semicircular sealing cover, and an anti-slip sleeve is fixedly connected to the outer wall of the small handle.

[0028] Through the above technical solution: the small handle makes it easy for the user to pull out the semicircular sealing cover to replace the filter element, and the anti-slip cover protects the user's hands and prevents slipping.

[0029] The utility model has the following beneficial effects:

[0030] 1. In the utility model, the fixed crosses on both sides of the mounting ring are opened to replace the filter element. The lock is locked and fixed after repeated operation. The main controller is started to make the motor drive the compressor to work and complete the air compression in the equipment. The use of high-efficiency air filters can reduce the burden on the compressor, improve air quality, and reduce energy consumption. The filter element is used to remove moisture from the air, prevent pipes and equipment from rusting, reduce the pressure loss of compressed air, and improve equipment performance.

[0031] 2. In the present invention, wind energy is converted into energy by the wind pressure generator and transmitted to the motor through the transfer shell to complete the conversion of excess energy. Energy recovery enables the equipment to flexibly adapt to different application scenarios and needs, improve the utilization rate and economic benefits of the equipment, help reduce energy consumption and environmental pollution, promote energy conservation and emission reduction and green manufacturing in the industrial field, and achieve sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a perspective view of the front side of the shell of a high-efficiency air compressor and energy-saving device proposed in the utility model;

[0033] Figure 2 This is a left-side perspective view of the housing of a high-efficiency air compressor and energy-saving device proposed in the utility model;

[0034] Figure 3 This is a partial structural diagram of the filter element of a high-efficiency air compression energy-saving equipment proposed by the utility model;

[0035] Figure 4 This is a structural diagram of the energy recovery mechanism of a high-efficiency air compressor energy-saving device proposed in this utility model;

[0036] Figure 5 This is a three-dimensional view of the rear side of the shell of a high-efficiency air compression and energy-saving device proposed in the utility model.

[0037] Legend:

[0038] 1. Shell; 2. Energy recovery mechanism; 201. Compressor; 202. Horizontal pipe; 203. Vertical pipe; 204. Gas pipe; 205. Wind pressure generator; 206. Exhaust pipe; 3. Fixed motor; 4. Mounting platform; 5. Right fixing cover; 6. Left connecting cover; 7. Mounting ring; 8. Fixed cross; 9. Filter element; 10. Semicircular sealing cover; 11. Lock; 12. Lock; 13. Handle; 14. Small handle; 15. Anti-slip cover; 16. Transfer shell; 17. Main controller; 18. Sensor; 19. Pressure gauge; 20. Pressure controller; 21. Push-pull handle; 22. Protective cover; 23. Semicircular bracket; 24. Fixing frame; 25. Connector; 26. Roller; 27. Connecting port. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Please see the attached Figure 1 , Attachment Figure 3 and attached Figure 5 , the utility model provides an embodiment: a high-efficiency air compression energy-saving device, including a shell 1, the top of the shell 1 is fixedly connected with a mounting platform 4, which provides a stable platform for the installation of the equipment, the top right side of the mounting platform 4 is fixedly connected with a fixed motor 3, and the rear side of the fixed motor 3 is fixedly connected with a transmission shell 16, to ensure the effective transmission and conversion of energy, the left side of the shell 1 is fixedly connected with a left connecting cover 6, the right side of the shell 1 is fixedly connected with a right fixed cover 5, and the left side of the left connecting cover 6 is fixedly connected with a connecting port 27, the lower side of the shell 1 is slidably connected with a mounting ring 7, the interior of the mounting ring 7 is provided with a filter element 9, the left and right sides of the mounting ring 7 are snap-connected with a fixed cross 8, the bottom outer wall of the mounting ring 7 is fixedly connected with a semicircular sealing cover 10, the front and rear sides of the semicircular sealing cover 10 are fixedly connected with a lock 11, the front and rear sides of the outer wall of the shell 1 are fixedly connected with a handle 13, the outer wall of the handle 13 is rotatably connected with a lock 12, and the top of the shell 1 is provided with an energy recovery mechanism 2, which is used for energy recovery and utilization;

[0041] Specifically, the shell 1 carries the main structure of the entire device, the mounting table 4 provides a stable platform for the installation of the device, the fixed motor 3 is the power core of the device, responsible for driving the operation of the entire device, the transfer shell 16 ensures the effective transmission and conversion of energy, the connection port 27 is the interface between the device and the outside, which is convenient for the input and output of gas, the function of the filter element 9 is to ensure the purity of the gas entering the system and avoid damage to the equipment by impurities, the fixed cross 8 enhances the stability of the structure and facilitates the maintenance and replacement of the filter element 9, the lock 11 ensures the firm closure of the semicircular sealing cover 10, and the energy recovery mechanism 2 can recycle the energy that may have been wasted in the system, thereby improving the energy efficiency ratio of the equipment.

[0042] Please see the attached Figure 2 and attached Figure 4 The energy recovery mechanism 2 includes a compressor 201. The bottom of the compressor 201 is fixedly connected to the top of the fixed motor 3. The right side of the compressor 201 is fixedly connected to a horizontal pipe 202. The bottom of the horizontal pipe 202 is fixedly connected to a vertical pipe 203. The other end of the vertical pipe 203 is fixedly connected to an air supply pipe 204. The right and left ends of the air supply pipe 204 are fixedly connected to a wind pressure generator 205. The wind pressure generator 205 is electrically connected to the fixed motor 3 through the transfer shell 16. The right side of the top of the shell 1 is fixedly connected to an exhaust pipe 206. The top of the exhaust pipe 206 is fixedly connected to the bottom end of the horizontal pipe 202.

[0043] Specifically, the right side of the compressor 201 is firmly connected to the transverse pipe 202, ensuring the stability of the structure and the reliability of operation. The transverse pipe 202 and the longitudinal pipe 203 ensure the smooth operation of the entire system. The gas pipe 204 forms a gas transmission path. The wind pressure generator 205 is electrically connected to the fixed motor 3 through the transfer shell 16, ensuring the effective recovery and utilization of energy.

[0044] Please see the attached Figure 1 and attached Figure 2 , the front side of the mounting platform 4 is fixedly connected to a main controller 17, which is electrically connected to the fixed motor 3, the compressor 201 and the wind pressure generator 205, ensuring the efficient operation of the entire system. The top right side of the shell 1 is fixedly connected to a sensor 18, the top of the sensor 18 is fixedly connected to a pressure gauge 19, the top left side of the shell 1 is fixedly connected to a pressure controller 20, the bottom of the semicircular sealing cover 10 is fixedly connected to a small handle 14, and the outer wall of the small handle 14 is fixedly connected to an anti-slip cover 15;

[0045] Specifically, the main controller 17 is electrically connected to the fixed motor 3, the compressor 201 and the wind pressure generator 205, ensuring the efficient operation of the entire system. A pressure gauge 19 is installed on the top of the sensor 18 to monitor the pressure status inside the system in real time to ensure the safety of operation. The pressure controller 20 can accurately adjust and control the pressure inside the system to adapt to different work requirements.

[0046] Please see the attached Figure 1 and attached Figure 5 A push-pull handle 21 is fixedly connected to the right side of the top of the shell 1, and a protective cover 22 is fixedly connected to the outer wall of the push-pull handle 21. Semicircular brackets 23 are fixedly connected to the left and right sides of the bottom of the shell 1. The bottom of the semicircular bracket 23 is fixedly connected to a fixing frame 24. The bottom of the fixing frame 24 is fixedly connected to a connecting piece 25. The bottom of the connecting piece 25 is rotatably connected to a roller 26.

[0047] Specifically, the protective cover 22 ensures that the user's hands are protected during use, the semicircular bracket 23 firmly supports the entire structure, and the fixing frame 24 fixedly connected to its bottom further enhances the stability. The bottom of the connecting member 25 is rotatably connected to the roller 26, making the entire device more flexible and convenient when moving.

[0048] Working principle: Pull up the handle 13 to disengage the latch 12 from the lock buckle 11, pull down the small handle 14 to slide the mounting ring 7 downward out of the interior of the housing 1, open the fixed crosses 8 on both sides of the mounting ring 7 to replace the filter element 9, and repeat the operation to fix the latch 12 in the lock buckle 11. Start the main controller 17 to make the motor 3 drive the compressor 201 to work and complete the air compression in the equipment. Using a high-efficiency air filter can reduce the burden on the compressor, improve air quality, and reduce energy consumption. The filter element 9 is used to remove moisture from the air, prevent rust on pipes and equipment, reduce the pressure loss of compressed air, and improve equipment performance.

[0049] The air extracted through the compressor 201 will generate a large amount of wind energy, which will be transported to the wind pressure generator 205 through the exhaust pipe 206, the longitudinal pipe 203 and the air supply pipe 204. After the energy conversion of the wind pressure generator 205, it will be transported to the motor 3 through the transfer shell 16 to complete the conversion of excess energy. Energy recovery enables the equipment to flexibly adapt to different application scenarios and needs, improve the utilization rate and economic benefits of the equipment, help reduce energy consumption and environmental pollution, promote energy conservation and emission reduction and green manufacturing in the industrial field, and achieve sustainable development.

[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency air compression energy-saving device, comprising a housing (1), characterized in that: The top of the shell (1) is fixedly connected to a mounting platform (4), the right side of the top of the mounting platform (4) is fixedly connected to a fixed motor (3), the rear side of the fixed motor (3) is fixedly connected to a transfer shell (16), the left side of the shell (1) is fixedly connected to a left connecting cover (6), the right side of the shell (1) is fixedly connected to a right fixed cover (5), the left side of the left connecting cover (6) is fixedly connected to a connecting port (27), the lower side of the shell (1) is slidably connected to a mounting ring (7), and the interior of the mounting ring (7) is provided with The filter element (9) is provided with a fixed cross (8) on both the left and right sides of the mounting ring (7), a semicircular sealing cover (10) is fixedly connected to the outer wall of the bottom of the mounting ring (7), a lock (11) is fixedly connected to the front and rear sides of the semicircular sealing cover (10), a handle (13) is fixedly connected to the front and rear sides of the outer wall of the shell (1), and a lock (12) is rotatably connected to the outer wall of the handle (13), and an energy recovery mechanism (2) is provided on the top of the shell (1), and the energy recovery mechanism (2) is used for energy recovery and utilization.

2. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: The energy recovery mechanism (2) comprises a compressor (201), the bottom of the compressor (201) is fixedly connected to the top of the fixed motor (3), the right side of the compressor (201) is fixedly connected to a transverse pipe (202), the bottom of the transverse pipe (202) is fixedly connected to a longitudinal pipe (203), the other end of the longitudinal pipe (203) is fixedly connected to an air supply pipe (204), the right and left ends of the air supply pipe (204) are fixedly connected to a wind pressure generator (205), the wind pressure generator (205) is electrically connected to the fixed motor (3) through a transfer shell (16), the right side of the top of the housing (1) is fixedly connected to an exhaust pipe (206), the top end of the exhaust pipe (206) is fixedly connected to the bottom end of the transverse pipe (202).

3. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: A main controller (17) is fixedly connected to the front side of the mounting platform (4), and the main controller (17) is electrically connected to the fixed motor (3), the compressor (201) and the wind pressure generator (205).

4. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: A sensor (18) is fixedly connected to the right side of the top of the housing (1), a pressure gauge (19) is fixedly connected to the top of the sensor (18), and a pressure controller (20) is fixedly connected to the top of the left side of the housing (1).

5. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: A push-pull handle (21) is fixedly connected to the right side of the top of the housing (1), and a protective cover (22) is fixedly connected to the outer wall of the push-pull handle (21).

6. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: Semicircular brackets (23) are fixedly connected to the left and right sides of the bottom of the shell (1), and a fixing frame (24) is fixedly connected to the bottom of the semicircular bracket (23).

7. The high-efficiency air compression energy-saving equipment according to claim 6, characterized in that: The bottom of the fixing frame (24) is fixedly connected to a connecting piece (25), and the bottom of the connecting piece (25) is rotatably connected to a roller (26).

8. The high-efficiency air compression energy-saving equipment according to claim 1, characterized in that: A small handle (14) is fixedly connected to the bottom of the semicircular sealing cover (10), and an anti-slip sleeve (15) is fixedly connected to the outer wall of the small handle (14).

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