Pulse blowing dust removal system for dust removal pipeline

By designing a pulse blowing dust removal system for dust removal pipes and utilizing components such as mounting plates and motor-driven threaded rods, the problems of inconvenient installation and disassembly and limited dust blowing range in the existing technology are solved, and rapid installation and all-round cleaning of the inner wall of the pipe are achieved.

CN223360663UActive Publication Date: 2025-09-19NINGXIA RONGLIXIN EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422449470.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing pulse soot blowers are cumbersome to install and remove during pipeline installation, have a limited soot blowing range, and are difficult to effectively clean away from the air nozzle.

Method used

A pulse blowing and dust removal system for dust removal pipes was designed. The system used components such as mounting plates, threaded rods, sliding rods, air outlet ring pipes and electromagnetic valves. The system could be quickly installed and disassembled through threaded sleeves and drive motors. The air outlet nozzles and cleaning rings could be used to thoroughly clean the inner wall of the pipes.

Benefits of technology

It realizes the rapid installation and disassembly of the pipeline, can carry out all-round cleaning of the inner wall of the pipeline, and improves the cleaning efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue dust blowing, and discloses a dust removal pipeline pulse blowing dust removal system which comprises a mounting plate, one side face of the mounting plate is rotationally connected with a threaded rod, the surface of the threaded rod is sleeved with a threaded sleeve in a threaded mode, one side face of the mounting plate is fixedly connected with a sliding rod, and the sliding rod is fixedly connected with the threaded sleeve in a threaded mode. The surface of the sliding rod is slidably sleeved with a sliding sleeve, the outer surface of the sliding sleeve and the outer surface of the threaded sleeve are fixedly sleeved with an air outlet ring pipe, a circle of air outlet nozzles are arranged on the air outlet ring pipe, and two storage cylinders are fixedly connected to one side face of the mounting plate. One end of each storage barrel extends to the other side face of the mounting plate and is provided with an opening, when the pulse blowing dust removal system is used, the pulse blowing dust removal system and a pipeline can be rapidly mounted and dismounted, meanwhile, different positions of the pipeline can be thoroughly cleaned and subjected to dust blowing, cleaning is cleaner, and cleaning is convenient and rapid.
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Description

Technical Field

[0001] The invention relates to the technical field of flue soot blowing, in particular to a dust removal pipeline pulse blowing and dust removal system. Background Art

[0002] During the operation of coal-fired and oil-fired boilers, ash accumulation generally occurs on the rear heating surface, which increases the flue gas resistance and exhaust gas temperature, seriously affecting the normal operation of the boiler. Therefore, it is necessary to remove the ash accumulation. Currently, pulse soot blower ash removal is a new generation of ash removal technology. It uses acetylene to burn in a specially designed combustion chamber and emits shock waves from the nozzle on the output pipe. The shock wave is used to remove the ash on the heating surface.

[0003] The search results show an energy-saving pulse sootblower structure with the announcement number CN 219775775 U. A connecting pipe is fixed to one end of the outlet pipe, a nozzle is provided on the outside of the connecting pipe, a connecting sleeve is symmetrically provided on the outside of the outlet pipe, a limiting rod is provided on the inside of the connecting sleeve on the outside of the nozzle, and a limiting hole is provided on the outside of the nozzle that is compatible with the limiting rod; the air inlet end of the pulse tank body is connected to the air inlet pipe, the air inlet pipe is threadedly connected to a filter cartridge, and the inside of the filter cartridge is provided with a filter screen and a dehumidification screen from top to bottom. In the present invention, the spring is deformed by the tension when the connecting sleeve is pulled, and the distance between the two connecting sleeves is increased. At this time, the nozzle can be installed on the outside of the connecting pipe, and the limiting rod is embedded in the limiting hole, so that the nozzle can be quickly installed. This arrangement is easy to operate and the nozzle can be quickly replaced.

[0004] However, the above-mentioned pulse soot blower still has some shortcomings during use. It is troublesome to install and disassemble between the pipeline, and it is not convenient to disassemble and maintain. The soot blowing range has certain limitations. The soot blowing near the air nozzle is relatively clean, but the position far away from the air nozzle cannot be effectively removed and cleaned, which is inconvenient to use. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides a pulse blowing and dust removal system for dust removal pipes, which solves the problems of troublesome installation and disassembly between the pipes, inconvenience in disassembly and maintenance, and certain limitations in the dust blowing range. The dust blowing near the air nozzle is relatively clean, but the position far away from the air nozzle cannot be effectively removed and cleaned, making it inconvenient to use.

[0006] The present invention provides the following technical solution: a pulse blowing and dust removal system for a dust removal duct, comprising a mounting plate, one side of the mounting plate being rotatably connected to a threaded rod, a surface of the threaded rod being threadedly sleeved with a threaded sleeve, one side of the mounting plate being fixedly connected to a sliding rod, a surface of the sliding rod being slidably sleeved with a sliding sleeve, an outer surface of the sliding sleeve and the threaded sleeve being fixedly sleeved with an air outlet ring pipe, a circle of air outlet nozzles being provided on the air outlet ring pipe, one side of the mounting plate being fixedly connected to two storage cylinders, one end of each of the two storage cylinders extending to the other side of the mounting plate and having an opening, the sides of the two storage cylinders being fixedly connected to a pulse tank, the air outlet ends of the two pulse tanks being connected to an air outlet pipe, one end of each of the two air outlet pipes respectively extending into the interior of the two storage cylinders, the surface of the air outlet ring pipe being connected to two connecting pipes, one end of each of the two connecting pipes being respectively connected to the two air outlet pipes, a plurality of fixing components being provided on the mounting plate, and electromagnetic valves being provided on the two air outlet pipes.

[0007] Preferred technical solution 1: A driving motor is fixedly connected to the side of the mounting plate, and the output end of the driving motor passes through the connected mounting plate and is fixedly connected to one end of the threaded rod.

[0008] Preferred technical solution two: the fixing assembly includes a short plate fixedly connected to the mounting plate, a threaded hole is provided on the surface of the short plate, a screw rod is connected to the internal thread of the threaded hole, the bottom end of the screw rod is rotatably connected to the fixing plate, a limiting hole is provided on the short plate, a limiting rod is slidably connected to the inside of the limiting hole, and the limiting rod is fixedly connected to the fixing plate.

[0009] Preferred technical solution three: a mounting groove is provided on one side of the mounting plate, and a sealing gasket is provided between the inner walls of the mounting groove.

[0010] Preferred technical solution four: The air inlet end of each air outlet nozzle is connected to a short tube, the surface of each short tube is provided with an external thread, the surface of the air outlet ring tube is provided with a plurality of thread grooves matching the external thread, and the air outlet nozzle is installed inside the thread groove through the external thread on the short tube.

[0011] Preferred technical solution five: the connecting pipe is a corrugated hose, the length of the connecting pipe is long enough and the material can withstand the working temperature and pressure of the pulse soot blower.

[0012] Preferred technical solution six: a rubber pad is fixedly provided on the surface of each fixing plate, and an anti-slip pattern is provided on the surface of each rubber pad.

[0013] Preferred technical solution seven: one end of the sliding rod is fixedly connected to a connecting plate, the threaded rod and the connecting plate are rotatably connected, a cleaning ring is fixedly sleeved on the connecting plate, and bristles are provided on the surface of the cleaning ring.

[0014] Compared with the prior art, the present invention provides a pulse blowing and dust removal system for dust removal pipes, which has the following beneficial effects: when in use, the cleaning ring, the threaded rod and the air outlet ring pipe are extended into the interior of the pipe, so that one end of the pipe is inserted into the interior of the installation groove, and then the screw rod on the fixing assembly is rotated to drive the fixing plate to press and fix the pipe, so that the device is fixedly installed on the pipe, which is convenient and fast, and then the pulse tank gas is sprayed out through the connecting pipe and the air outlet nozzle by controlling the electromagnetic valve to clean the inner wall of the pipe, and at the same time, the threaded rod is driven to rotate by the rotation of the driving motor, thereby driving the threaded sleeve, the sliding sleeve and the air outlet ring pipe to move, so as to facilitate dust removal and cleaning at different positions inside the pipe. When cleaning is completed, the device is removed from the pipe by rotating the screw rod in the opposite direction, and the inner wall of the pipe is further cleaned by the cleaning ring and the bristles. The pulse blowing and dust removal system can be quickly installed and disassembled from the pipe when in use, and can thoroughly clean and blow dust at different positions of the pipe, making the cleaning cleaner, more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a right side view of the structure of the present invention;

[0016] Figure 2 For the present invention Figure 1 A magnified view of the structure of middle A;

[0017] Figure 3 For the present invention Figure 1 A magnified view of the structure of middle B;

[0018] Figure 4 It is a left side view of the structure of the present invention;

[0019] Figure 5 This is a disassembled diagram of the air outlet ring pipe and the air outlet nozzle structure of the present invention;

[0020] Figure 6 This is a disassembled diagram of the fixing component structure of the present invention.

[0021] In the figure: 1. Mounting plate; 2. Threaded rod; 3. Threaded sleeve; 4. Sliding rod; 5. Sliding sleeve; 6. Air outlet ring pipe; 7. Air outlet nozzle; 8. Storage cylinder; 9. Pulse tank; 10. Air outlet pipe; 11. Connecting pipe; 12. Fixing assembly; 13. Drive motor; 14. Short plate; 15. Threaded hole; 16. Screw rod; 17. Fixing plate; 18. Limiting hole; 19. Limiting rod; 20. Mounting slot; 21. Short tube; 22. External thread; 23. Threaded groove; 24. Connecting plate; 25. Cleaning ring. DETAILED DESCRIPTION

[0022] See also Figure 1-6 ,

[0023] Embodiment 1: A pulse blowing and dust removal system for a dust removal duct comprises a mounting plate 1, one side of the mounting plate 1 is rotatably connected to a threaded rod 2, the surface of the threaded rod 2 is threadedly sleeved with a threaded sleeve 3, one side of the mounting plate 1 is fixedly connected to a sliding rod 4, the surface of the sliding rod 4 is slidably sleeved with a sliding sleeve 5, the outer surfaces of the sliding sleeve 5 and the threaded sleeve 3 are fixedly sleeved with an air outlet ring pipe 6, a circle of air outlet nozzles 7 is provided on the air outlet ring pipe 6, one side of the mounting plate 1 is fixedly connected to two storage cylinders 8, one end of the two storage cylinders 8 extends to the other side of the mounting plate 1 and is provided with an opening, the sides of the two storage cylinders 8 are fixedly connected to a pulse tank 9, the air outlet ends of the two pulse tanks 9 are connected to an air outlet pipe 10, one end of the two air outlet pipes 10 respectively extends to the interior of the two storage cylinders 8, the surface of the air outlet ring pipe 6 is connected to two connecting pipes 11, one end of the two connecting pipes 11 is respectively connected to the two air outlet pipes 10, a plurality of fixing components 12 are provided on the mounting plate 1, and electromagnetic valves are provided on the two air outlet pipes 10.

[0024] Example 2: The difference between this example and Example 1 is that a drive motor 13 is fixedly connected to the side of the mounting plate 1, and the output end of the drive motor 13 passes through the connected mounting plate 1 and is fixedly connected to one end of the threaded rod 2. The rotation of the drive motor 13 automatically drives the air outlet ring pipe 6 to move to clean different positions of the inner wall of the pipeline.

[0025] Example 3: The difference between this example and Example 1 is that the fixing component 12 includes a short plate 14 fixedly connected to the mounting plate 1, a threaded hole 15 is provided on the surface of the short plate 14, the internal thread of the threaded hole 15 is sleeved with a screw rod 16, the bottom end of the screw rod 16 is rotatably connected to a fixing plate 17, a limiting hole 18 is provided on the short plate 14, the internal sliding sleeve of the limiting hole 18 is sleeved with a limiting rod 19, and the limiting rod 19 is fixedly connected to the fixing plate 17, which makes it convenient to install the pulse blowing and dust removal system on the pipeline and can be quickly installed and disassembled.

[0026] Example 4: The difference between this example and Example 1 is that a mounting groove 20 is provided on one side of the mounting plate 1, and a sealing gasket is provided between the inner walls of the mounting groove 20 to make the connection between the pipeline and the pulse purge dust removal system tighter.

[0027] Example 5: The difference between this example and Example 1 is that the air inlet end of each air outlet nozzle 7 is connected to a short tube 21, the surface of each short tube 21 is provided with an external thread 22, and the surface of the air outlet ring tube 6 is provided with a plurality of thread grooves 23 matching the external thread 22. The air outlet nozzle 7 is installed inside the thread groove 23 through the external thread 22 on the short tube 21, which facilitates the rapid installation and disassembly of the air outlet nozzle 7 and facilitates replacement and maintenance.

[0028] Example 6: The difference between this example and Example 1 is that the connecting pipe 11 is a corrugated hose, the length of the connecting pipe 11 is long enough and the material can withstand the working temperature and pressure of the pulse soot blower, so as to facilitate the delivery of the gas in the pulse tank 9 to the air outlet nozzle 7 for spraying.

[0029] Embodiment 7: The difference between this embodiment and embodiment 1 is that a rubber pad is fixedly provided on the surface of each fixing plate 17, and the surface of each rubber pad is provided with anti-slip grooves, which can make the connection with the pipeline more stable.

[0030] Example 8: The difference between this example and Example 1 is that one end of the sliding rod 4 is fixedly connected to a connecting plate 24, the threaded rod 2 and the connecting plate 24 are rotatably connected, a cleaning ring 25 is fixedly sleeved on the connecting plate 24, and the surface of the cleaning ring 25 is provided with bristles, so that the inner wall of the pipe can be cleaned when installing and disassembling the pulse blowing and dust removal system.

[0031] To sum up, when using the pulse blowing and dust removal system for dust removal pipes, the cleaning ring 25, the threaded rod 2 and the air outlet ring pipe 6 are extended into the interior of the pipe so that one end of the pipe is inserted into the interior of the mounting groove 20. Then, by rotating the screw 16 on the fixing assembly 12, it drives the fixing plate 17 to press and fix the pipe, thereby fixing the device on the pipe, which is convenient and quick. Then, by controlling the electromagnetic valve, the gas in the pulse tank 9 is sprayed out through the connecting pipe 11 and the air outlet nozzle 7 to clean the inner wall of the pipe. At the same time, the threaded rod 2 is driven to rotate by the rotation of the driving motor 13, thereby driving the threaded sleeve 3, the sliding sleeve 5 and the air outlet ring pipe 6 to move, so as to facilitate dust removal and cleaning of different positions inside the pipe. When cleaning is completed, the device is removed from the pipe by rotating the screw 16 in the opposite direction, and the inner wall of the pipe is further cleaned by the cleaning ring 25 and the bristles.

Claims

1. A dust removal system for a dust removal duct with pulse blowing, comprising a mounting plate (1), characterized in that: One side of the mounting plate (1) is rotatably connected to a threaded rod (2), the surface of the threaded rod (2) is threadedly sleeved with a threaded sleeve (3), one side of the mounting plate (1) is fixedly connected to a sliding rod (4), the surface of the sliding rod (4) is slidably sleeved with a sliding sleeve (5), the outer surfaces of the sliding sleeve (5) and the threaded sleeve (3) are fixedly sleeved with an air outlet ring tube (6), a circle of air outlet nozzles (7) is provided on the air outlet ring tube (6), one side of the mounting plate (1) is fixedly connected to two storage cylinders (8), one end of each of the two storage cylinders (8) extends to the mounting plate (1) The other side of the air outlet ring (6) is provided with an opening, the sides of the two storage cylinders (8) are fixedly connected to pulse tanks (9), the air outlet ends of the two pulse tanks (9) are connected to air outlet pipes (10), one end of the two air outlet pipes (10) respectively extends to the interior of the two storage cylinders (8), the surface of the air outlet ring pipe (6) is connected to two connecting pipes (11), one end of the two connecting pipes (11) is respectively connected to the two air outlet pipes (10), a plurality of fixing components (12) are provided on the mounting plate (1), and the two air outlet pipes (10) are provided with electromagnetic valves.

2. The pulse purge dust removal system for dust removal ducts according to claim 1, characterized in that: A drive motor (13) is fixedly connected to the side of the mounting plate (1), and an output end of the drive motor (13) passes through the connected mounting plate (1) and is fixedly connected to one end of the threaded rod (2).

3. The pulse purge dust removal system for dust removal ducts according to claim 1 is characterized in that: The fixing assembly (12) includes a short plate (14) fixedly connected to the mounting plate (1), a threaded hole (15) is provided on the surface of the short plate (14), a screw rod (16) is threadedly sleeved inside the threaded hole (15), and the bottom end of the screw rod (16) is rotatably connected to the fixing plate (17), a limiting hole (18) is provided on the short plate (14), a limiting rod (19) is slidably sleeved inside the limiting hole (18), and the limiting rod (19) is fixedly connected to the fixing plate (17).

4. The pulse purge dust removal system for dust removal ducts according to claim 1 is characterized in that: A mounting groove (20) is provided on one side of the mounting plate (1), and a sealing gasket is provided between the inner walls of the mounting groove (20).

5. The pulse purge dust removal system for dust removal ducts according to claim 1 is characterized in that: The air inlet end of each air outlet nozzle (7) is connected to a short tube (21), the surface of each short tube (21) is provided with an external thread (22), the surface of the air outlet ring tube (6) is provided with a plurality of thread grooves (23) matching the external thread (22), and the air outlet nozzle (7) is installed inside the thread groove (23) through the external thread (22) on the short tube (21).

6. The pulse purge dust removal system for dust removal ducts according to claim 1, characterized in that: The connecting pipe (11) is a corrugated hose, the length of the connecting pipe (11) is long enough and the material can withstand the working temperature and pressure of the pulse soot blower.

7. The pulse purge dust removal system for dust removal ducts according to claim 3, characterized in that: A rubber pad is fixedly provided on the surface of each fixing plate (17), and an anti-skid pattern is provided on the surface of each rubber pad.

8. The pulse purge dust removal system for dust removal ducts according to claim 1, characterized in that: One end of the sliding rod (4) is fixedly connected to a connecting plate (24), the threaded rod (2) and the connecting plate (24) are rotatably connected, a cleaning ring (25) is fixedly sleeved on the connecting plate (24), and bristles are provided on the surface of the cleaning ring (25).

Citation Information

Patent Citations

  • Energy-saving pulse soot blower structure

    CN219775775U