Automatic control device for flue turning plate

Abstract

The utility model relates to the technical field of flue turning plates, in particular to an automatic flue turning plate control device which comprises a flue side plate and a chain plate tail plate arranged on the inner side of the flue side plate, an installation support is arranged on the outer side of the flue side plate, a turning mechanism is arranged on the top of the installation support, and the turning mechanism comprises an air cylinder fixed to the top of the installation support. A lantern ring is fixed to a piston rod of the air cylinder, a steel wire rope is connected to the inner side of the lantern ring in a sleeved mode, a pulley is in transmission connection with the outer side of the steel wire rope, a traction wheel is connected to the tail end of the steel wire rope in a sleeved mode, a traction rope is connected to the outer side of the traction wheel in a sleeved mode, a balancing weight is fixed to the bottom end of the traction rope, and a connecting mechanism is arranged on the inner side of the flue side plate. By arranging the turnover mechanism, manual operation of the flue turnover plate of the calcium carbide furnace is transformed into remote operation, potential safety hazards during manual operation of personnel are effectively reduced, the operation of manually opening and closing the flue turnover plate on site can be completely replaced, and the operation safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of flue flaps, in particular to an automatic control device for flue flaps. Background Art

[0002] A flue flap is a device used to control the flow and direction of gas in a flue. It usually consists of movable baffles or blades and can be adjusted by a manual or automatic control system. The main functions of a flue flap include flow control: by adjusting the position of the flap, the size of the flue opening can be changed, thereby controlling the gas flow through the flue. Pressure regulation: the opening and closing of the flap can affect the airflow resistance in the flue, thereby regulating the pressure in the system. Direction control: certain designs of flaps can also change the flow direction of the gas to adapt to different process requirements or environmental conditions. Safety function: in an emergency, the flap can be quickly closed to prevent fire or other dangerous substances from spreading through the flue. Flue flaps are widely used in various industrial fields, such as power generation, chemical industry, metallurgy, papermaking, etc., as well as in ventilation and air-conditioning systems in commercial and residential buildings.

[0003] Currently, the furnace worker pulls the flap chain to open the flap, and then manually hangs the counterweight on the chain after the flap is opened. The entire operation requires manual operation, and the flue flap area is a high-temperature dangerous area. Especially during the furnace operation, the process of pulling the flap chain requires proximity to high-temperature calcium carbide of 1000°C. This process poses a huge safety hazard. Secondly, when the furnace worker hangs the counterweight, because he wears thick gloves, the counterweight is easy to slip, and there is a risk of personal injury. Utility Model Content

[0004] The purpose of the present utility model is to provide a flue flap automatic control device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a flue flap automatic control device, comprising a flue side panel, and further comprising:

[0006] A chain plate tail plate is arranged on the inner side of the flue side plate, and a mounting bracket is provided on the outer side of the flue side plate. A flip mechanism for driving the chain plate tail plate to adjust is provided on the top of the mounting bracket. The flip mechanism includes a cylinder fixed to the top of the mounting bracket, a piston rod of the cylinder is fixed with a collar, a steel wire rope is sleeved on the inner side of the collar, a pulley is connected to the outer side of the steel wire rope for transmission, a traction wheel is sleeved on the end of the steel wire rope, a traction rope is sleeved on the outer side of the traction wheel, a counterweight is fixed to the bottom end of the traction rope, and a connecting mechanism is provided on the inner side of the flue side plate.

[0007] Preferably, the inner wall of the cylinder is connected to an air pipe, one end of the air pipe is connected to an air compressor, and the air compressor is fixed to the top of the mounting bracket.

[0008] Preferably, the inner wall of the air compressor is electrically connected to a cable, and one end of the cable is electrically connected to a controller.

[0009] Preferably, a limiting rod is fixed on one side of the traction wheel, a limiting groove is provided on the inner wall of the flue side plate, and the limiting rod is slidably connected to the inner wall of the limiting groove.

[0010] Preferably, the connecting mechanism includes a driving wheel fixed to the outer side of the chain plate tail plate, the outer side of the driving wheel is connected to the transmission of a toothed belt, the inner side of the toothed belt is connected to the driven wheel, and a chain plate connecting plate is fixed to one side of the driven wheel.

[0011] Preferably, one side of the driving wheel and the driven wheel are both rotatably connected to bearings, and the bearings are fixed to the inner wall of the flue side plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The utility model has a simple structure. By setting a flip mechanism, the manual operation of the flue flap of the calcium carbide furnace is transformed into remote operation, which effectively reduces the safety hazards during manual operation by personnel. After the automatic control device of the flue flap of the calcium carbide furnace is put into use, it can completely replace the manual on-site opening and closing of the flue flap, thereby improving the safety of operation and avoiding the huge safety hazards in operation in high-temperature dangerous areas. At the same time, it can prevent the counterweight from slipping easily and will not cause injuries to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic structural diagram of a preferred embodiment of the flue flap automatic control device provided by the present invention;

[0015] Figure 2 This is a structural diagram of the inner side of the flue side panel provided by the utility model;

[0016] Figure 3 A schematic diagram of the structure of the flip mechanism provided by the utility model;

[0017] Figure 4 for Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0018] In the figure: 1. Flue side panel; 2. Chain plate tail plate; 3. Mounting bracket; 4. Turning mechanism; 41. Cylinder; 42. Ring; 43. Wire rope; 44. Pulley; 45. Traction wheel; 46. Traction rope; 47. Counterweight; 48. Air pipe; 49. Air compressor; 410. Cable; 411. Controller; 412. Limit rod; 413. Limit groove; 5. Connecting mechanism; 51. Driving wheel; 52. Toothed belt; 53. Driven wheel; 54. Chain plate connecting plate; 55. Bearing. DETAILED DESCRIPTION

[0019] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0020] See also Figure 1-4 As shown, a flue flap automatic control device includes a flue side panel 1, by which a chain plate tail panel 2 and a plurality of chain plate connecting panels 54 can be installed; it also includes a chain plate tail panel 2 arranged on the inner side of the flue side panel 1, by which the chain plate tail panel 2 can be turned over to drive the plurality of chain plate connecting panels 54 to turn over; a mounting bracket 3 is provided on the outer side of the flue side panel 1, by which a fixed cylinder 41 and an air compressor 49 can be installed; a turning mechanism 4 for driving the chain plate tail panel 2 to adjust is provided on the top of the mounting bracket 3, by which the turning mechanism 4 is provided, the chain plate tail panel 2 can be driven to adjust; the turning mechanism 4 includes a cylinder 41 fixed to the top of the mounting bracket 3, by which the cylinder 41 can be driven to move a collar 42; a piston rod of the cylinder 41 is fixed with a collar 42, by which a wire rope 43 can be fixed, thereby driving the wire rope 43 to move; the inner sleeve of the collar 42 A wire rope 43 is connected, and by setting the wire rope 43, it can be connected to a traction wheel 45 to drive the traction wheel 45 to move; the outer side of the wire rope 43 is connected to a pulley 44 for transmission, and by setting the pulley 44, the stability of the movement of the wire rope 43 can be improved; the end of the wire rope 43 is sleeved with a traction wheel 45, and by setting the traction wheel 45, the wire rope 43 and the traction rope 46 can be connected; the outer side of the traction wheel 45 is sleeved with a traction rope 46, and by setting the traction rope 46, it can be connected to a counterweight 47, so that when the traction wheel 45 moves, the counterweight 47 is driven to move; the bottom end of the traction rope 46 is fixed with a counterweight 47, and by setting the counterweight 47, the traction rope 46 can be driven to move by its own gravity, and then the traction wheel 45 is driven to rotate, so that the chain plate tail plate 2 is turned over; a connecting mechanism 5 is provided on the inner side of the flue side plate 1, and the chain plate tail plate 2 can be connected to a plurality of chain plate connecting plates 54 by providing the connecting mechanism 5.

[0021] See also Figure 2 、 Figure 3 and Figure 4As shown, the inner wall of the cylinder 41 is connected to an air pipe 48, which can be connected to an air compressor 49 to transport air and provide power for the cylinder 41; one end of the air pipe 48 is connected to an air compressor 49, which can provide air pressure by setting the air compressor 49; the air compressor 49 is fixed to the top of the mounting bracket 3; the inner wall of the air compressor 49 is electrically connected to a cable 410, which can be powered by setting the cable 410; one end of the cable 410 is electrically connected to a controller 411, which can control the air compressor 49 to be powered on; a limit rod 412 is fixed to one side of the traction wheel 45, and the stability of the chain plate tail plate 2 being flipped over can be improved by setting the limit rod 412 to rotate; a limit groove 413 is provided on the inner wall of the flue side plate 1, and the limit groove 413 can facilitate the rotation of the limit rod 412 therein; the limit rod 412 is slidably connected to the inner wall of the limit groove 413.

[0022] See also Figure 2 、 Figure 3 and Figure 4 As shown, the connecting mechanism 5 includes a driving wheel 51 fixed to the outer side of the chain plate tail plate 2, and the toothed belt 52 can be driven to rotate by rotating the driving wheel 51; the outer side of the driving wheel 51 is connected to the toothed belt 52 for transmission, and the driven wheel 53 can be driven to rotate by setting the toothed belt 52; the inner side of the toothed belt 52 is connected to the driven wheel 53 for transmission, and the chain plate connecting plate 54 can be driven to flip synchronously by rotating the driven wheel 53; a chain plate connecting plate 54 is fixed to one side of the driven wheel 53; one side of the driving wheel 51 and the driven wheel 53 are both rotatably connected to a bearing 55, and the bearing 55 is fixed to the inner wall of the flue side plate 1. By setting the bearing 55, the rotation stability of the driving wheel 51 and the driven wheel 53 can be improved.

[0023] Working Principle: A worker uses controller 411 to turn on air compressor 49 via cable 410. Air compressor 49 transmits air to cylinder 41 through air pipe 48. Cylinder 41 pulls wire rope 43, which moves, pulling traction wheel 45. The rotation of traction wheel 45 reels traction rope 46, causing counterweight 47 to move upward. At this time, the chain plate tail plate 2 is in the open state. Conversely, cylinder 41 drives wire rope 43 to move and reset. The weight of counterweight 47 drives traction wheel 45 to rotate, causing wire rope 43 to reel, and then the chain plate tail plate 2 flips and closes. As the chain plate tail plate 2 flips, it drives driving wheel 51 to rotate, which drives toothed belt 52. The toothed belt 52 drives driven wheel 53, which in turn drives chain plate link 54 to flip synchronously. At this time, multiple chain plate link 54 move in conjunction with the flip of chain plate tail plate 2.

[0024] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A flue flap automatic control device, comprising a flue side panel (1), characterized in that: Also includes: A chain plate tail plate (2) is arranged on the inner side of the flue side plate (1); a mounting bracket (3) is arranged on the outer side of the flue side plate (1); a flip mechanism (4) for driving the chain plate tail plate (2) to adjust is arranged on the top of the mounting bracket (3); the flip mechanism (4) comprises a cylinder (41) fixed to the top of the mounting bracket (3); a piston rod of the cylinder (41) is fixed with a collar (42); a steel wire rope (43) is sleeved on the inner side of the collar (42); a pulley (44) is connected to the outer side of the steel wire rope (43); a traction wheel (45) is sleeved on the end of the steel wire rope (43); a traction rope (46) is sleeved on the outer side of the traction wheel (45); a counterweight (47) is fixed to the bottom end of the traction rope (46); and a connecting mechanism (5) is arranged on the inner side of the flue side plate (1).

2. The automatic control device for flue flap according to claim 1, characterized in that: The inner wall of the cylinder (41) is connected to an air pipe (48), one end of the air pipe (48) is connected to an air compressor (49), and the air compressor (49) is fixed to the top of the mounting bracket (3).

3. The automatic control device for flue flap according to claim 2, characterized in that: The inner wall of the air compressor (49) is electrically connected to a cable (410), and one end of the cable (410) is electrically connected to a controller (411).

4. The automatic control device for flue flap according to claim 1, characterized in that: A limiting rod (412) is fixed on one side of the traction wheel (45), a limiting groove (413) is provided on the inner wall of the flue side plate (1), and the limiting rod (412) is slidably connected to the inner wall of the limiting groove (413).

5. The automatic control device for flue flap according to claim 1, characterized in that: The connecting mechanism (5) comprises a driving wheel (51) fixed to the outside of the chain plate tail plate (2); the outer side of the driving wheel (51) is connected to a toothed belt (52); the inner side of the toothed belt (52) is connected to a driven wheel (53); and a chain plate connecting plate (54) is fixed to one side of the driven wheel (53).

6. The automatic control device for flue flap according to claim 5, characterized in that: One side of the driving wheel (51) and the driven wheel (53) are both rotatably connected to a bearing (55), and the bearing (55) is fixed to the inner wall of the flue side plate (1).

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