Wallboard forming and airing structure
By setting up blowing and suction components on both sides of the wall panels to form an air circulation, the problems of low wall panel drying efficiency and dust deposition are solved, achieving fast and uniform drying and cleaning effects, and improving product quality.
Patent Information
- Application Number
- CN202422577722.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the existing technology, the wall panel drying efficiency is low, and the poor air flow leads to dust deposition, which affects the appearance quality of the product and may cause quality problems such as mildew and cracking.
A wall panel forming and drying structure including a blowing component and an air suction component is adopted. The blowing component blows dry air on one side of the wall panel, and the air suction component sucks away the moist air on the other side, forming a local efficient air flow circulation to promote uniform drying and cleaning.
It accelerates the drying process of wall panels, reduces the risk of mildew and cracking, improves product appearance quality, shortens production cycle, and effectively prevents dust deposition.
Smart Images

Figure CN223360993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall panel production, in particular to a wall panel forming and drying structure. Background Art
[0002] Wallboard is a building material used for interior or exterior wall coverings. It typically consists of a sheet or panel, used to cover the wall surface, providing decorative, thermal, and moisture-proof functions. Air-drying plays a crucial role in the wallboard production process, directly impacting its quality, strength, and ultimately market acceptance.
[0003] However, the traditional drying methods currently in widespread use, such as natural air drying or reliance on simple air blowers, struggle to achieve comprehensive, uniform, and precise drying of the wallboard surface, resulting in low drying efficiency and increased production cycles. Furthermore, due to poor air flow, dust and suspended matter in the air easily settle on the wallboard surface, forming dust accumulation, which affects the product's appearance. Insufficient air drying can cause moisture to accumulate within the wallboard, prolonging drying time and potentially causing quality issues such as mold and cracking, further increasing production costs and after-sales risks. Utility Model Content
[0004] The utility model addresses the technical problems existing in the prior art and provides a wall panel forming and drying structure to solve the problem of low drying efficiency and increased production cycle. Secondly, due to poor air flow, dust and suspended matter in the air are easily deposited on the wall panel surface, forming dust accumulation, which affects the appearance quality of the product.
[0005] The utility model solves the above technical problems with the following technical solutions: A wall panel forming and drying structure, comprising:
[0006] At least one set of drying racks for placing wall panels for drying, wherein each set of the drying racks comprises four vertical rods arranged in a rectangular shape and a plurality of bearing assemblies for supporting the wall panels, the plurality of bearing assemblies being arranged on the vertical rods in a linear array along a path of the vertical rods;
[0007] An air blowing assembly is provided on one side of the drying rack and is used to blow air toward the upper and lower surfaces of the wallboard;
[0008] An air suction component is arranged on the other side of the drying rack and is used to suck air flow toward both sides of the wall panel.
[0009] The beneficial effects of the utility model are:
[0010] 1) The device enables the blowing component to blow dry air on one side of the wall panel, while the suction component sucks away the moist air on the other side. The two work together on the surface of the wall panel to form a local and efficient air circulation. Therefore, the air circulation accelerates the air flow on the surface of the wall panel, ensuring a comprehensive and uniform air drying effect, reducing quality problems such as mildew and cracking, and significantly shortening the drying cycle. Moreover, the air circulation not only promotes the evaporation of moisture, but also effectively prevents the deposition of dust and suspended matter in the air. The continuous air flow is used to flush the surface of the wall panel, so that the surface of the wall panel remains clean, reducing dust accumulation and improving the appearance quality of the product.
[0011] On the basis of the above technical solution, the present invention can also be improved as follows.
[0012] Furthermore, each of the bearing components includes a connecting rod and a support block, the connecting rod is fixed between adjacent vertical rods, and the support blocks are respectively fixed on one side of two connecting rods arranged opposite to each other.
[0013] The beneficial effect of adopting the above further solution is that the wall panels can be placed on the support blocks, and the support blocks can be used to support the wall panels.
[0014] Furthermore, the blowing assembly includes a blower, a duct, and a plurality of blowing nozzles whose number is the same as the number of the load-bearing components. The blower is arranged on one side of the vertical rod, one end of the duct is connected to the air outlet end of the blower, and the other end of the duct is arranged along the path of the vertical rod and on one side of the connecting rod. A plurality of the blowing nozzles are arranged in a linear array on the duct and correspond one-to-one to the load-bearing components.
[0015] Furthermore, each of the air blowing nozzles includes an air blowing pipe, multiple nozzle 1s, and multiple nozzle 2s. The air blowing pipe is located on one side of the connecting rod and is vertically connected to the conduit. A linear array of multiple nozzle 1s is arranged on the upper side of the air blowing pipe, and a linear array of multiple nozzle 2s is arranged on the lower side of the air blowing pipe. The nozzle 1 and the nozzle 2 are both tilted on the air blowing pipe so that the nozzle axis of the nozzle 1 forms an angle with the nozzle axis of the nozzle 2.
[0016] The beneficial effect of adopting the above-mentioned further scheme is that a positive-pressure airflow is blown into the duct by the blower, and the positive-pressure airflow is ejected outward from nozzle one and nozzle two respectively through the air blowing pipe. Since the nozzle axis of nozzle one forms an angle with the nozzle axis of nozzle two, the intersection of the axis of nozzle one and the axis of nozzle two is exactly located on the wall panel at this moment, and an airflow angle can be formed on the upper and lower surfaces of the wall panel, so that the ejected positive-pressure airflow sweeps both sides of the wall panel, and the fast-flowing airflow not only promotes the evaporation of moisture on the wall panel, but also effectively prevents the deposition of dust and suspended matter in the air, so that the surface of the wall panel remains clean and reduces dust accumulation.
[0017] Furthermore, the suction component includes a negative pressure fan, a negative pressure pipe, and a plurality of suction nozzles whose number is the same as the number of the load-bearing components. The negative pressure fan is arranged on one side of the vertical pole, one end of the negative pressure pipe is connected to the suction end of the negative pressure fan, and the other end of the negative pressure pipe is arranged along the path of the vertical pole on one side of the connecting rod. A linear array of the plurality of suction nozzles is arranged on the negative pressure pipe and corresponds one-to-one to the load-bearing components.
[0018] Furthermore, each of the suction nozzles includes an suction pipe, multiple suction nozzles 1, and multiple suction nozzles 2. The suction pipe is located on one side of the connecting rod and is vertically connected to the negative pressure pipe. A linear array of multiple suction nozzles 1 is arranged on the upper side of the suction pipe, and a linear array of multiple suction nozzles 2 is arranged on the lower side of the suction pipe, wherein the suction nozzles 1 and the suction nozzles 2 are both tilted on the negative pressure pipe so that the axis of the suction port of the suction nozzle 1 forms an angle with the axis of the suction port of the suction nozzle 2.
[0019] The beneficial effect of adopting the above-mentioned further scheme is that negative pressure airflow is blown into the negative pressure pipe through the negative pressure fan, and the negative pressure airflow is then extracted outward from suction nozzle 1 and suction nozzle 2 respectively through the suction pipe. Since the suction port axis of suction nozzle 1 and the suction port axis of suction nozzle 2 form an angle, an adsorption angle can be formed on the upper and lower surfaces of the wall panel, so that the negative pressure airflow acts on both sides of the wall panel, and then extracts the air on both sides of the wall panel, and can absorb the humid air and raised dust after blowing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the overall partial structure of the utility model from another perspective;
[0022] Figure 3 This is a schematic diagram of the angle formed by the airflow of the present invention.
[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0024] 100. Drying rack, 110. Vertical rod, 120. Load-bearing assembly, 121. Connecting rod, 122. Support block, 200. Blowing assembly, 210. Blower, 220. Conduit, 230. Blowing nozzle, 231. Blowing pipe, 232. Nozzle 1, 233. Nozzle 2, 300. Suction assembly, 310. Negative pressure fan, 320. Negative pressure pipe, 330. Suction nozzle, 331. Suction pipe, 332. Suction nozzle 1, 333. Suction nozzle 2. DETAILED DESCRIPTION
[0025] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0026] Wallboard is a building material used for interior or exterior wall coverings. It typically consists of a sheet or panel, used to cover the wall surface, providing decorative, thermal, and moisture-proof functions. Air-drying plays a crucial role in the wallboard production process, directly impacting its quality, strength, and ultimately market acceptance.
[0027] However, the traditional drying methods currently widely used, such as natural air drying or relying on simple blowing equipment, are difficult to achieve comprehensive, uniform, and precise drying of the wallboard surface, resulting in low drying efficiency and increased production cycle. Secondly, due to poor air flow, dust and suspended matter in the air are easily deposited on the wallboard surface, forming dust accumulation, which affects the appearance quality of the product. Insufficient air drying will cause moisture to be retained inside the wallboard, which not only prolongs the drying time, but may also cause quality problems such as mildew and cracking, further increasing production costs and after-sales risks. In response to this, the utility model proposes a wallboard forming and drying structure to solve the above problems.
[0028] The utility model provides the following preferred embodiments
[0029] like Figure 1 、 Figure 2 and Figure 3 As shown, a wall panel forming and drying structure comprises:
[0030] At least one set of drying racks 100 for placing wall panels for drying, wherein each set of drying racks 100 includes four vertical rods 110 arranged in a rectangular shape and a plurality of bearing assemblies 120 for supporting the wall panels, wherein the plurality of bearing assemblies 120 are arranged on the vertical rods 110 in a linear array along the path of the vertical rods 110;
[0031] The air blowing assembly 200 is provided on one side of the drying rack 100 and is used to blow air toward the upper and lower surfaces of the wallboard;
[0032] The air suction component 300 is provided on the other side of the drying rack 100 and is used to suck air toward both sides of the wall panel;
[0033] The device enables the blowing component 200 to blow dry air on one side of the wall panel, while the suction component 300 sucks away the moist air on the other side. The two work together on the surface of the wall panel to form a local and efficient air circulation. Therefore, the air circulation accelerates the air flow on the surface of the wall panel, ensures a comprehensive and uniform air-drying effect, reduces quality problems such as mildew and cracking, and significantly shortens the drying cycle. Moreover, the air circulation not only promotes the evaporation of moisture, but also effectively prevents the deposition of dust and suspended matter in the air. It uses continuous airflow to flush the surface of the wall panel, so that the surface of the wall panel remains clean, reduces dust accumulation, and improves the appearance quality of the product.
[0034] In this embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, each bearing assembly 120 includes a connecting rod 121 and a support block 122. The connecting rod 121 is fixed between adjacent vertical rods 110, and the support blocks 122 are respectively fixed on one side of two connecting rods 121 arranged opposite to each other. The wall panel is placed on the support block 122, and the support block 122 can be used to support the wall panel.
[0035] In this embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, the blowing assembly 200 includes a blower 210, a duct 220, and a plurality of blowing nozzles 230, the number of which is the same as that of the supporting assembly 120. The blower 210 is arranged on one side of the vertical rod 110, one end of the duct 220 is connected to the air outlet end of the blower 210, and the other end of the duct 220 is arranged along the path of the vertical rod 110 and on one side of the connecting rod 121. A plurality of blowing nozzles 230 are arranged in a linear array on the duct 220 and correspond one to one with the supporting assembly 120. Each blowing nozzle 230 includes The air blowing pipe 231, a plurality of nozzles 1 232, and a plurality of nozzles 2 233 are provided. The air blowing pipe 231 is located on one side of the connecting rod 121 and is vertically connected to the guide tube 220. The plurality of nozzles 1 232 are arranged in a linear array on the upper side of the air blowing pipe 231, and the plurality of nozzles 2 233 are arranged in a linear array on the lower side of the air blowing pipe 231. The nozzles 1 232 and 233 are both inclined on the air blowing pipe 231 so that the nozzle axis of the nozzle 1 232 forms an angle with the nozzle axis of the nozzle 2 233.
[0036] A positive pressure airflow is blown into the conduit 220 by the blower 210, and the positive pressure airflow is ejected outward from the first nozzle 232 and the second nozzle 233 through the air blowing pipe 231. Since the nozzle axis of the first nozzle 232 and the nozzle axis of the second nozzle 233 form an angle, clamping the wallboard in the middle, an airflow angle is formed between the upper and lower surfaces of the wallboard, so that the ejected positive pressure airflow sweeps both sides of the wallboard. The fast-flowing airflow not only promotes the evaporation of water, but also effectively prevents the deposition of dust and suspended matter in the air, keeping the wallboard surface clean and reducing dust accumulation.
[0037] Secondly, in order to ensure that the airflow blown out by the nozzle is dry, a drying filter can be provided between the air blowing pipe 231 and the conduit 220, and a silica gel desiccant is provided on the drying filter to ensure that the airflow blown out by the air blowing assembly 200 is dry.
[0038] In this embodiment, Figure 1 、 Figure 2 and Figure 3 As shown, the suction assembly 300 includes a negative pressure fan 310, a negative pressure pipe 320, and a plurality of suction nozzles 330 that are the same in number as the supporting assembly 120. The negative pressure fan 310 is arranged on one side of the vertical rod 110, one end of the negative pressure pipe 320 is connected to the suction end of the negative pressure fan 310, and the other end of the negative pressure pipe 320 is arranged along the path of the vertical rod 110 and on one side of the connecting rod 121. A plurality of suction nozzles 330 are arranged in a linear array on the negative pressure pipe 320 and correspond one to one with the supporting assembly 120. Each suction nozzle 330 includes a suction nozzle. The air pipe 331, multiple suction nozzles 1 332, and multiple suction nozzles 2 333, the suction pipe 331 is located on one side of the connecting rod 121 and is vertically connected to the negative pressure pipe 320, the multiple suction nozzles 1 332 are arranged in a linear array on the upper side of the suction pipe 331, and the multiple suction nozzles 2 333 are arranged in a linear array on the lower side of the suction pipe 331, wherein the suction nozzles 1 332 and the suction nozzles 2 333 are both inclined on the negative pressure pipe 320 so that the suction port axis of the suction nozzle 1 332 forms an angle with the suction port axis of the suction nozzle 2 333;
[0039] A negative pressure airflow is blown into the negative pressure pipe 320 through the negative pressure fan 310, and the negative pressure airflow is then extracted outward from the suction nozzle 1 332 and the suction nozzle 2 333 through the suction pipe 331. Since the suction port axis of the suction nozzle 1 332 and the suction port axis of the suction nozzle 2 333 form an angle, an adsorption angle can be formed on the upper and lower surfaces of the wall panel, so that the negative pressure airflow acts on both sides of the wall panel, and then extracts the air on both sides of the wall panel, and can also suck away the humid air and raised dust after blowing.
[0040] The specific working process of this utility model is as follows:
[0041] (1) Place wall panels
[0042] First, place the wall panel on the support block 122 and use the support block 122 to support the wall panel.
[0043] (2) Blowing the wall panels
[0044] A positive pressure airflow is blown into the duct 220 through the blower 210, and the positive pressure airflow is ejected outward from the nozzle 1 232 and the nozzle 2 233 respectively through the air blowing pipe 231. Since the nozzle axis of the nozzle 1 232 forms an angle with the nozzle axis of the nozzle 2 233, the intersection of the axis of the nozzle 1 232 and the axis of the nozzle 2 233 is located on the wall panel at this moment, and an airflow angle can be formed on the upper and lower surfaces of the wall panel, so that the ejected positive pressure airflow sweeps both surfaces of the wall panel.
[0045] (3) Extract the air on both sides of the wall panel
[0046] Negative pressure airflow is blown into the negative pressure pipe 320 through the negative pressure fan 310, and the negative pressure airflow is then extracted outward from the suction nozzle 1 332 and the suction nozzle 2 333 through the suction pipe 331. Since the suction port axis of the suction nozzle 1 332 and the suction port axis of the suction nozzle 2 333 form an angle, the intersection of the axis of the suction nozzle 1 332 and the axis of the suction nozzle 2 333 is exactly located on the wall panel at this moment, and an adsorption angle can be formed on the upper and lower surfaces of the wall panel, so that the negative pressure airflow acts on both sides of the wall panel, and then extracts the air on both sides of the wall panel.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wall panel forming and drying structure, characterized in that: include: At least one set of drying racks for placing wall panels for drying, wherein each set of the drying racks comprises four vertical rods arranged in a rectangular shape and a plurality of bearing assemblies for supporting the wall panels, the plurality of bearing assemblies being arranged on the vertical rods in a linear array along a path of the vertical rods; An air blowing assembly is provided on one side of the drying rack and is used to blow air toward the upper and lower surfaces of the wallboard; An air suction component is arranged on the other side of the drying rack and is used to suck air flow toward both sides of the wall panel.
2. A wall panel forming and drying structure according to claim 1, characterized in that: Each of the bearing components includes a connecting rod and a support block. The connecting rod is fixed between adjacent vertical rods, and the support blocks are respectively fixed on one side of two connecting rods arranged opposite to each other.
3. A wall panel forming and drying structure according to claim 2, characterized in that: The blowing assembly includes a blower, a duct, and a plurality of blowing nozzles whose number matches the number of the load-bearing components. The blower is arranged on one side of the vertical rod, one end of the duct is connected to the air outlet end of the blower, and the other end of the duct is arranged along the path of the vertical rod and on one side of the connecting rod. A linear array of the plurality of blowing nozzles is arranged on the duct and corresponds one-to-one to the load-bearing components.
4. A wall panel forming and drying structure according to claim 3, characterized in that: Each of the air blowing nozzles includes an air blowing pipe, multiple nozzle 1s, and multiple nozzle 2s. The air blowing pipe is located on one side of the connecting rod and is vertically connected to the conduit. Multiple nozzle 1s are arranged in a linear array on the upper side of the air blowing pipe, and multiple nozzle 2s are arranged in a linear array on the lower side of the air blowing pipe. The nozzle 1 and the nozzle 2 are both tilted on the air blowing pipe so that the nozzle axis of the nozzle 1 forms an angle with the nozzle axis of the nozzle 2.
5. A wall panel forming and drying structure according to claim 4, characterized in that: The suction component includes a negative pressure fan, a negative pressure pipe, and a plurality of suction nozzles whose number is the same as the carrying components. The negative pressure fan is arranged on one side of the vertical pole, one end of the negative pressure pipe is connected to the suction end of the negative pressure fan, and the other end of the negative pressure pipe is arranged along the path of the vertical pole on one side of the connecting rod. A plurality of suction nozzles are arranged in a linear array on the negative pressure pipe and correspond one-to-one to the carrying components.
6. A wall panel forming and drying structure according to claim 5, characterized in that: Each of the suction nozzles includes an suction pipe, multiple suction nozzles 1, and multiple suction nozzles 2. The suction pipe is located on one side of the connecting rod and is vertically connected to the negative pressure pipe. Multiple suction nozzles 1 are arranged in a linear array on the upper side of the suction pipe, and multiple suction nozzles 2 are arranged in a linear array on the lower side of the suction pipe. The suction nozzles 1 and 2 are both tilted on the negative pressure pipe so that the axis of the suction port of the suction nozzle 1 forms an angle with the axis of the suction port of the suction nozzle 2.