Device for detecting size and flatness of ceramic tile

Abstract

The utility model discloses a device for detecting the size and flatness of a ceramic tile, which relates to the technical field of ceramic tile production and processing and comprises a base plate, a ceramic tile arranged at the top of the base plate, a plane detection assembly arranged on one side, close to the ceramic tile, of the top of the base plate, an electric telescopic rod connected with a connecting plate, and a fixing rod arranged at the bottom of the connecting plate. A button is arranged at the bottom of the fixing rod, a second spring is arranged at the bottom of the connecting plate, an abutting piece is connected to the bottom of the second spring, a cleaning assembly is arranged on the side, close to a tile, of the top of the base plate, a connecting shaft is arranged on the fixing plate, and a rotating disc is rotationally connected to the connecting shaft; the side, close to the rotating disc, of the connecting shaft is connected with a pushing part, the side, close to the rotating disc, of the top of the base plate is provided with a limiting part, the flatness of the surfaces of the ceramic tiles is detected through the plane detection assembly, water drops condensed on the surfaces of the ceramic tiles can be cleaned through the cleaning assembly, and the detection accuracy is prevented from being affected.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile production and processing, in particular to a device for detecting the size and flatness of ceramic tiles. Background Art

[0002] Ceramic tiles are a type of plate-shaped or block-shaped ceramic product made of clay and other inorganic non-metallic raw materials. They are mainly used to decorate and protect the walls and floors of buildings and structures. The size and flatness detection device of ceramic tiles is an important tool for evaluating the quality of ceramic tiles.

[0003] In the existing technology, the contact point between the detection contact and the ceramic tile body changes, resulting in a change in the extrusion of the detection contact on the piezoelectric ceramic sensor, which causes the waveform and amplitude of the piezoelectric ceramic sensor to change, thereby detecting the flatness of the ceramic tile body. The detection accuracy is high, effectively replacing manual detection, reducing labor intensity, improving work efficiency, and reducing production costs.

[0004] However, the detection process should be carried out under conditions of appropriate humidity. Excessive humidity may affect the surface quality of the tiles. In a high humidity environment, water vapor may condense on the surface of the tiles, which may affect the smoothness and uniformity of the tile surface. The existing technology does not have a function designed to clean water droplets on the surface of the tiles to be tested. Therefore, we propose a device for detecting the size and flatness of ceramic tiles. Utility Model Content

[0005] The purpose of the present invention is to provide a device for detecting the size and flatness of ceramic tiles to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for detecting the size and flatness of ceramic tiles, comprising a base plate, a ceramic tile is arranged on the top of the base plate, a plane detection component is arranged on the side of the top of the base plate close to the ceramic tile, the plane detection component comprises a column, a top plate is arranged on the top of the column, an electric telescopic rod is arranged at the bottom of the top plate, the output end of the electric telescopic rod is fixedly connected to a connecting plate, a fixing rod is arranged at the bottom of the connecting plate, a button is arranged at the bottom of the fixing rod, a second spring is arranged at the bottom of the connecting plate, and a resistance member is connected to the bottom of the second spring A cleaning assembly is provided on the side of the top of the base plate close to the tiles, and the cleaning assembly includes a fixed plate, a shell is provided on the fixed plate, a first motor is provided in the shell, a connecting shaft is provided on the fixed plate, a turntable is rotatably connected to the connecting shaft, a first spring is connected between the turntable and the fixed plate, a protrusion is provided on the side of the turntable away from the first spring, a pushing member is connected to the side of the connecting shaft close to the turntable, a limiting member is provided on the side of the top of the base plate close to the turntable, a connecting rope is sleeved on the turntable, and a brush plate is provided on the side of the top of the base plate close to the tiles.

[0007] As a preferred embodiment, an auxiliary component is provided on the side of the top of the base plate close to the ceramic tile, and the auxiliary component includes a slide rail, a slider is slidably connected to the slide rail, and the slider is connected to the ceramic tile. A limiting plate is provided on the side of the top of the base plate close to the cleaning component, and a third spring is fixedly connected between the limiting plate and the ceramic tile.

[0008] The above technical solution is adopted: by setting an auxiliary component, when the brush plate is given stability during movement, the third spring can reset it so that it can clean the tile surface in a reciprocating motion.

[0009] As a preferred embodiment, a detector is provided on the top of the base plate, and a clamping assembly is provided on the side of the top of the base plate close to the detector. The clamping assembly includes a rotating shaft, a torsion spring is provided on the rotating shaft, and a clamp is rotatably connected to the torsion spring.

[0010] By adopting the above technical solution, a detector can be provided to detect the surrounding humidity, and the clamping component can fix the detector.

[0011] As a preferred embodiment, a fixing seat is provided on the brush plate, a rotating rod is provided on the fixing seat, and the side of the connecting rope away from the turntable is connected to the rotating rod.

[0012] By adopting the above technical solution, the connecting rope and the brush plate can be connected by arranging a fixing seat and a rotating rod.

[0013] As a preferred embodiment, a size detection component is provided at the bottom of the connecting plate, and the size detection component includes a support plate, a screw rod is rotatably connected to the support plate, a sliding rod is threadedly connected to the screw rod, a sliding groove is provided on the side of the bottom of the connecting plate close to the sliding rod, the sliding rod is slidably connected in the sliding groove, and a first scale bar is provided at the bottom of the connecting plate.

[0014] With the above technical solution, by setting a size detection component, the width of the tile can be detected, and its size can be accurately recorded through the first scale bar.

[0015] As a preferred embodiment, a slot is provided on a side of the top of the base plate close to the tile, the tile is located in the slot, and a second scale bar is provided on the inner wall of the slot.

[0016] By adopting the above technical solution, the thickness of the ceramic tile can be detected and recorded by providing the card slot and the second scale bar.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are:

[0018] In the utility model, by setting a cleaning component, when the surrounding humidity is too high, the water droplets condensed on the surface of the tile can be cleaned to prevent affecting the accuracy of the detection, and the problem that the detection process should be carried out under conditions of appropriate humidity. Excessive humidity may affect the surface quality of the tile. In a high humidity environment, water vapor condensation may appear on the surface of the tile, which may affect the smoothness and uniformity of the tile surface. The existing technology does not have a function for cleaning the water droplets on the surface of the tile to be detected. By setting a detector, the surrounding humidity can be detected, the clamping component can fix the detector, and by setting a size detection component, the size width of the tile can be detected, and its size can be accurately recorded through the first scale bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of a device for detecting the size and flatness of ceramic tiles.

[0020] Figure 2 The figure is a structural diagram of a cleaning component used in a device for detecting the size and flatness of ceramic tiles.

[0021] Figure 3 The figure is a structural diagram of a detection component used in a device for detecting the size and flatness of ceramic tiles.

[0022] Figure 4 This is a disassembled diagram of a device for detecting the size and flatness of ceramic tiles.

[0023] Numbers in the figure:

[0024] 1. Base plate; 2. Ceramic tiles;

[0025] 3. Cleaning assembly; 31. Fixing plate; 32. Connecting shaft; 33. Rotating disc; 34. Protruding member; 35. Pushing member; 36. First spring; 37. Limiting member; 38. Connecting rope; 39. Brush plate;

[0026] 4. Detector;

[0027] 5. Clamping assembly; 51. Rotating shaft; 52. Torsion spring; 53. Clamping member;

[0028] 6. Plane detection assembly; 61. Column; 62. Top plate; 63. Electric telescopic rod; 64. Connecting plate; 65. Fixing rod; 66. Button; 67. Second spring; 68. Resistance member;

[0029] 7. Dimension detection assembly; 71. Support plate; 72. Screw; 73. Slide; 74. Sliding rod; 75. First scale bar;

[0030] 8. Card slot;

[0031] 9. Auxiliary components; 91. Slide rail; 92. Slider; 93. Third spring; 94. Limit plate;

[0032] 10. Housing; 11. Fixed seat; 12. Rotating rod; 13. Second scale bar. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] like Figure 1 and Figure 2As shown, a device for detecting the size and flatness of ceramic tiles includes a base plate 1, a ceramic tile 2 is arranged on the top of the base plate 1, a cleaning assembly 3 is arranged on the side of the top of the base plate 1 close to the ceramic tile 2, the cleaning assembly 3 includes a fixing plate 31, a shell 10 is arranged on the fixing plate 31, a first motor is arranged in the shell 10, a connecting shaft 32 is provided on the fixing plate 31, a turntable 33 is rotatably connected to the connecting shaft 32, a first spring 36 is connected between the turntable 33 and the fixing plate 31, and the turntable 33 is away from the first spring 36. The top of the base plate 1 is provided with a brush plate 39 on the side close to the tile 2, and the brush plate 39 is provided with a fixing seat 11. The fixing seat 11 is provided with a rotating rod 12. The side of the connecting rope 38 away from the turntable 33 is connected to the rotating rod 12. A detector 4 is provided on the top of the base plate 1, and a clamping assembly 5 is provided on the side close to the detector 4 of the top of the base plate 1. The clamping assembly 5 includes a rotating shaft 51, a torsion spring 52 is provided on the rotating shaft 51, and a clamping member 53 is rotatably connected to the torsion spring 52. In the process of detecting the tile 2, it is necessary to ensure that the surrounding humidity is appropriate. When the humidity in the surrounding environment is high, water droplets will form on the surface of the tile 2, affecting the detection structure. At this time, the detector 4 will send a signal to the first motor, so that after the first motor is started, the connecting shaft 32 will be driven to rotate, and the connecting shaft 32 drives the pushing member 35. The moving member 35 rotates. When the pushing member 35 contacts the protrusion 34 on the turntable 33, the protrusion 34 and the turntable 33 are driven to rotate, thereby driving the connecting rope 38 and the brush plate 39 to clean the water droplets on the surface of the tile 2. When the pushing member 35 drives the protrusion 34 to contact the limiting member 37, the top side of the limiting member 37 is provided with an oblique opening. The pushing member 35 drives the turntable 33 to contract and separate from the protrusion 34 through the first spring 36, thereby returning the brush plate 39 to its original position and performing reciprocating motion.

[0035] Furthermore, Figure 1 and Figure 3As shown: a plane detection assembly 6 is provided on the side of the top of the base plate 1 close to the tile 2, the plane detection assembly 6 includes a column 61, a top plate 62 is provided on the top of the column 61, an electric telescopic rod 63 is provided at the bottom of the top plate 62, the output end of the electric telescopic rod 63 is fixedly connected to a connecting plate 64, a fixing rod 65 is provided at the bottom of the connecting plate 64, a button 66 is provided at the bottom of the fixing rod 65, a second spring 67 is provided at the bottom of the connecting plate 64, and a resistance member 68 is connected to the bottom of the second spring 67. When the flatness of the surface of the tile 2 is detected, the electric telescopic rod 63 is turned on to drive the connecting plate 64 to descend. When the resistance member 68 contacts the surface of the tile 2, the resistance member 68 will touch the button 66 through the contraction of the second spring 67. When the four buttons 66 are touched at the same time, a sound will be emitted, indicating that the surface of the tile 2 is completely flat, otherwise it means that the surface of the tile 2 is uneven.

[0036] The above solution only has the function of detecting the flatness of the tile 2, but has not yet realized the function of detecting the size of the tile 2. Figure 3 As shown: a size detection assembly 7 is provided at the bottom of the connecting plate 64, and the size detection assembly 7 includes a support plate 71, a screw rod 72 is rotatably connected to the support plate 71, and a sliding rod 74 is threadedly connected to the screw rod 72. A sliding groove 73 is provided on the side of the bottom of the connecting plate 64 close to the sliding rod 74, and the sliding rod 74 is slidably connected in the sliding groove 73. A first scale bar 75 is provided at the bottom of the connecting plate 64. The second motor is turned on to drive the screw rod 72 to rotate, and the screw rod 72 drives the sliding rod 74 to slide in the sliding groove 73 until the two sliding rods 74 contact the two sides of the tile 2. Then, the first scale bar 75 is observed to accurately measure the size of the tile 2;

[0037] The above solution also has the problem that the brush plate 39 cannot be kept stable during the cleaning process, and the connecting rope 38 has no elasticity and cannot complete the reciprocating motion. Figure 1 As shown: an auxiliary component 9 is provided on the side of the top of the base plate 1 near the tile 2. The auxiliary component 9 includes a slide rail 91. A slider 92 is slidably connected to the slide rail 91. The slider 92 is connected to the tile 2. A limit plate 94 is provided on the side of the top of the base plate 1 near the cleaning component 3. A third spring 93 is fixedly connected between the limit plate 94 and the tile 2. By providing the auxiliary component 9, when the brush plate 39 is given stability during movement, the third spring 93 can reset it, thereby reciprocating to clean the surface of the tile 2.

[0038] Furthermore, Figure 4 As shown: a slot 8 is provided on the top side of the base plate 1 close to the tile 2, the tile 2 is located in the slot 8, and a second scale bar 13 is provided on the inner wall of the slot 8. By setting the slot 8 and the second scale bar 13, the thickness of the tile 2 can be detected and recorded.

[0039] Working principle: Figure 1 - Figure 4 As shown, first put the tile 2 into the slot 8 on the top of the base plate 1, and then observe the second scale bar 13 to detect and record the thickness of the tile 2. In the process of detecting the tile 2, it is necessary to ensure that the surrounding humidity is appropriate. When the humidity in the surrounding environment is high, water droplets will form on the surface of the tile 2, affecting the detection structure. At this time, the detector 4 will send a signal to the first motor, so that after the first motor is started, it drives the connecting shaft 32 to rotate, and the connecting shaft 32 drives the pushing member 35 to rotate. When the pushing member 35 contacts the protruding member 34 on the turntable 33, it drives the protruding member 34 and the turntable 33 to rotate, thereby driving the connecting rope 38 and the brush plate 39 to clean the water droplets on the surface of the tile 2. When the pushing member 35 drives the protruding member 34 to contact the limiting member 37, since the top side of the limiting member 37 is provided with an oblique opening, the pushing member 35 drives the turntable 33 through the first spring 36. 3 will contract and separate from the protrusion 34, so that the brush plate 39 will reset and perform reciprocating motion. By setting the auxiliary component 9, the brush plate 39 is given stability during the movement, and the third spring 93 provided can reset it so as to reciprocate and clean the surface of the tile 2. Then the electric telescopic rod 63 is turned on to drive the connecting plate 64 to descend. When the resistance member 68 contacts the surface of the tile 2, the resistance member 68 will touch the button 66 through the contraction of the second spring 67. When the four buttons 66 are touched at the same time, a sound will be emitted, indicating that the surface of the tile 2 is completely flat, otherwise it means that the surface of the tile 2 is uneven. Then the second motor is turned on to drive the screw rod 72 to rotate, and the screw rod 72 drives the sliding rod 74 to slide in the slide groove 73 until the two sliding rods 74 contact the two sides of the tile 2. Then observe the first scale bar 75 to accurately measure the size of the tile 2.

[0040] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments with equivalent changes using the above-mentioned technical contents without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A device for detecting the size and flatness of ceramic tiles, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a tile (2), and a plane detection component (6) is provided on a side of the top of the base plate (1) close to the tile (2). The plane detection assembly (6) comprises a column (61), a top plate (62) is provided on the top of the column (61), an electric telescopic rod (63) is provided on the bottom of the top plate (62), an output end of the electric telescopic rod (63) is fixedly connected to a connecting plate (64), a fixing rod (65) is provided on the bottom of the connecting plate (64), a button (66) is provided on the bottom of the fixing rod (65), a second spring (67) is provided on the bottom of the connecting plate (64), and a resisting member (68) is connected to the bottom of the second spring (67), a cleaning assembly (3) is provided on the top of the base plate (1) close to the tile (2), and the cleaning assembly (3) comprises a fixing plate (31), and a fixing plate (31) is provided on the fixing plate (31). A housing (10) is provided with a first motor in the housing (10), a connecting shaft (32) is provided on the fixing plate (31), a turntable (33) is rotatably connected to the connecting shaft (32), a first spring (36) is connected between the turntable (33) and the fixing plate (31), a protrusion (34) is provided on the side of the turntable (33) away from the first spring (36), a pushing member (35) is connected on the side of the connecting shaft (32) close to the turntable (33), a limiting member (37) is provided on the side of the top of the base plate (1) close to the turntable (33), a connecting rope (38) is sleeved on the turntable (33), and a brush plate (39) is provided on the side of the top of the base plate (1) close to the tile (2).

2. The device for detecting the size and flatness of ceramic tiles according to claim 1, characterized in that: An auxiliary component (9) is provided on the top of the base plate (1) on a side close to the tile (2), the auxiliary component (9) comprising a slide rail (91), a slider (92) being slidably connected to the slide rail (91), the slider (92) being connected to the tile (2), a limiting plate (94) is provided on the top of the base plate (1) on a side close to the cleaning component (3), a third spring (93) being fixedly connected between the limiting plate (94) and the tile (2).

3. The device for detecting the size and flatness of ceramic tiles according to claim 1, characterized in that: A detector (4) is provided on the top of the base plate (1), and a clamping assembly (5) is provided on a side of the top of the base plate (1) close to the detector (4). The clamping assembly (5) includes a rotating shaft (51), a torsion spring (52) is provided on the rotating shaft (51), and a clamping member (53) is rotatably connected to the torsion spring (52).

4. The device for detecting size and flatness of ceramic tiles according to claim 1, characterized in that: The brush plate (39) is provided with a fixing seat (11), the fixing seat (11) is provided with a rotating rod (12), and the connecting rope (38) is connected to the rotating rod (12) at a side away from the rotating disk (33).

5. The device for detecting the size and flatness of ceramic tiles according to claim 4, characterized in that: A size detection assembly (7) is provided at the bottom of the connecting plate (64), and the size detection assembly (7) includes a support plate (71), a screw rod (72) is rotatably connected to the support plate (71), a sliding rod (74) is threadedly connected to the screw rod (72), a sliding groove (73) is provided on the side of the bottom of the connecting plate (64) close to the sliding rod (74), and the sliding rod (74) is slidably connected in the sliding groove (73), and a first scale bar (75) is provided at the bottom of the connecting plate (64).

6. The device for detecting size and flatness of ceramic tiles according to claim 1, characterized in that: A slot (8) is provided on the top of the base plate (1) on one side close to the tile (2), the tile (2) is located in the slot (8), and a second scale bar (13) is provided on the inner wall of the slot (8).

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