Flatness detection device

By designing a flatness detection device and utilizing a combination of a clamping assembly and a feeler gauge assembly, the problem of low efficiency in detecting the flatness of the screw column end face was solved, and efficient mass production detection was achieved.

CN223361346UActive Publication Date: 2025-09-19HUIZHOU TONLY ELECTRONICS LTD
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Patent Information

Application Number
CN202422746267.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-19
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the existing technology, the flatness detection efficiency of the screw column end face is low and cannot meet the full inspection requirements of mass production.

Method used

A flatness detection device is designed, which includes a base plate, a clamping assembly and a feeler gauge assembly. The workpiece to be tested is fixed on the base plate by the clamping assembly, and the fit between the threaded column and the base plate is detected by rotating the feeler gauge assembly to determine the flatness.

Benefits of technology

The testing process is simplified, the testing efficiency is improved, and it can meet the full inspection needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flatness detection device, and relates to the technical field of detection equipment, the flatness detection device comprises a bottom plate, a pressing assembly and a feeler gauge assembly, the pressing assembly is arranged on the bottom plate and is used for pressing a piece to be detected on the bottom plate; the feeler gauge assembly is rotatably arranged on the bottom plate, and when the pressing assembly presses a to-be-measured piece on the bottom plate, the feeler gauge assembly is rotated so that the feeler gauge assembly can pass through the space between the bottom plate and the to-be-measured piece.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a flatness detection device. Background Art

[0002] When assembling the atomizer bracket, ensure that the end faces of the multiple screw posts on the bracket are aligned with the PCB, and then tighten the bracket and PCB with screws. If the end faces of the screw posts are uneven, the PCB will be subjected to bending stress after tightening the screws, which may cause damage to the PCB.

[0003] In the prior art, the flatness of the screw column end face is usually measured using CCD. The measurement process is long and inefficient, and cannot meet the full inspection requirements of mass production. Utility Model Content

[0004] The main purpose of the utility model is to provide a flatness detection device, aiming to solve the technical problem that the existing technology often uses CCD for measurement, the measurement process is long, the efficiency is low, and it cannot meet the full inspection requirements of mass production.

[0005] To achieve the above objectives, the present invention provides a flatness detection device, which includes:

[0006] base plate;

[0007] A pressing assembly, the pressing assembly being arranged on the bottom plate and being used to press the workpiece to be tested onto the bottom plate;

[0008] The feeler gauge assembly is rotatably arranged on the base plate. When the pressing assembly presses the workpiece to be measured on the base plate, the feeler gauge assembly is rotated to pass between the base plate and the workpiece to be measured. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0010] Figure 1 This is a schematic diagram of the structure of the flatness detection device provided by the utility model when pressing the workpiece to be tested;

[0011] Figure 2 This is a schematic diagram of the structure of the flatness detection device provided by the utility model when the workpiece to be tested is released;

[0012] Figure 3 This is a schematic diagram of the bottom structure of the workpiece to be tested in the flatness detection device provided by the utility model.

[0013] Description of Figure Numbers:

[0014] 10. Base plate; 11. Threaded hole; 20. Clamping assembly; 21. Pressure rod; 211. Avoidance groove; 22. Rotating part; 221. Mounting plate; 222. Connecting plate; 23. Pin; 30. Feeler gauge assembly; 31. Standard ruler; 32. Hinge; 40. Part to be tested; 41. Threaded column.

[0015] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0017] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0018] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0019] The utility model provides a flatness detection device.

[0020] See also Figure 1In one embodiment of the present invention, the flatness detection device includes a base plate 10, a pressing assembly 20 and a feeler gauge assembly 30. The pressing assembly 20 is arranged on the base plate 10 and is used to press the workpiece 40 to be tested onto the base plate 10; the feeler gauge assembly 30 is rotatably arranged on the base plate 10. When the pressing assembly 20 presses the workpiece 40 to be tested onto the base plate 10, the feeler gauge assembly 30 is rotated so that the feeler gauge assembly 30 passes between the base plate 10 and the workpiece 40.

[0021] The surface of the bottom plate 10 is a standard plane and is used to place a test object 40. In this embodiment, the test object is the lower bracket of the atomizer, which has at least three threaded posts 41. When the lower bracket is placed on the bottom plate 10, the bottom surface of the threaded posts 41 is in contact with the surface of the bottom plate 10.

[0022] One end of the clamping assembly 20 is fixed to the edge of the base plate 10, and the lower bracket is placed in the middle of the base plate 10 to ensure stable placement of the lower bracket. The other end of the clamping assembly 20 is rotated toward the middle of the base plate 10 until it abuts against the lower bracket, thereby pressing the lower bracket between the clamping assembly 20 and the base plate 10.

[0023] After the lower bracket is tightened, under normal conditions, the bottom surface of the threaded post 41 will completely mate with the surface of the base plate 10, leaving no gap. In this embodiment, to verify the function of the lower bracket, the feeler gauge assembly 30 is rotated until it is positioned between the lower bracket and the base plate 10. It will be appreciated that since there is no gap between the lower bracket and the base plate 10, the feeler gauge assembly 30 cannot be rotated between the test piece 40 and the base plate 10. Therefore, if the feeler gauge assembly 30 cannot be rotated between the test piece 40 and the base plate 10, the lower bracket is functioning properly. Otherwise, the lower bracket is abnormal.

[0024] It should be noted that before testing, the position of the feeler gauge assembly 30 is adjusted in advance according to the shape and size of the lower bracket, so that when the lower bracket is placed on the base plate 10, the threaded column 41 is exactly within the rotation path range of the feeler gauge assembly 30, ensuring that the feeler gauge assembly 30 can perform measurements stably.

[0025] The present invention utilizes the clamping assembly 20 to compress and secure the bracket to the base plate 10. The feeler gauge assembly 30 is rotated between the base plate 10 and the bracket to determine whether the bracket's flatness meets the required standards. This simple and effective testing process improves testing efficiency to meet mass production requirements.

[0026] In one embodiment, the pressing assembly 20 includes a pressing rod 21 and a rotating member 22 , wherein one end of the pressing rod 21 is connected to the rotating member 22 , and the other end of the pressing rod 21 rotates toward one side of the base plate 10 to press the test piece 40 onto the base plate 10 .

[0027] The rotating member 22 is fixed to the edge of the bottom plate 10, and one end of the pressure rod 21 is hinged to the rotating member 22, so that the other end of the pressure rod 21 rotates around the hinge position, and the rotation axis of the pressure rod 21 is parallel to the surface of the bottom plate 10. Figure 1 and Figure 2 The rotating member 22 is fixed to the bottom of the base plate 10. When the workpiece 40 needs to be inspected, the pressure rod 21 is controlled to rotate clockwise so that the pressure rod 21 is pressed against the workpiece 40. When the inspection of the workpiece 40 is completed, the pressure rod 21 is controlled to rotate counterclockwise so that the pressure rod 21 is released from the workpiece 40.

[0028] The rotating member 22 specifically comprises a mounting plate 221 and two connecting plates 222. The mounting plate 221 is arranged parallel to the base plate 10 and fixed to the base plate 10 on both sides by screws. The two connecting plates 222 are arranged perpendicular to the base plate 10 and parallel to each other. This creates a mounting gap between the two connecting plates 222, into which the pressure rod 21 extends. The pin 23 passes through the left connecting plate 222, the pressure rod 21, and the right connecting plate 222 in sequence, allowing the pressure rod 21 to rotate about the pin 23.

[0029] In this embodiment, the mounting plate 221 and the two connecting plates 222 are integrally formed to improve the connection strength of the rotating member 22 and enhance the stability and reliability of the pressure rod 21 during testing.

[0030] In one embodiment, the pressure rod 21 is provided with an escape groove 211, and the shape of the escape groove 211 is adapted to the shape of the test piece 40. Figure 1 and Figure 2 The piece to be tested 40 is rod-shaped, and the position where it abuts the pressure rod 21 is the side wall of the cylinder. The avoidance groove 211 on the pressure rod 21 is correspondingly set to be an arc shape. When the pressure rod 21 is pressed tightly on the lower bracket, the lower bracket is accommodated in the avoidance groove 211, thereby achieving a positioning effect for the lower bracket and preventing the position of the lower bracket from being offset after being pressed.

[0031] It should be noted that a plurality of pressure rods 21 with avoidance grooves 211 of different shapes can be configured, and the pressure rod 21 and the rotating part 22 are detachably connected, so that when dealing with test pieces 40 of different models and shapes, the pressure rod 21 with the avoidance groove 211 corresponding to its shape can be replaced, thereby improving the compatibility of the equipment.

[0032] In one embodiment, the feeler gauge assembly 30 includes a standard ruler 31 and a hinge 32. The standard ruler 31 is set on the base plate 10, and the surface of the standard ruler 31 is in contact with the surface of the base plate 10; the hinge 32 is set at one end of the standard ruler 31 so that the other end of the standard ruler 31 rotates around the hinge 32 as the center.

[0033] The standard ruler 31 is a thickness gauge, and its thickness can be adjusted according to the production requirements of the test piece 40. After the test piece 40 is pressed against the base plate 10, the standard ruler 31 is rotated so that it passes between the lower bracket threaded column 41 and the base plate 10. If the test piece 40 is of acceptable quality, the standard ruler 31 will not be able to enter between the test piece 40 and the base plate 10. If the test piece 40 is of abnormal quality, the standard ruler 31 can be rotated between the test piece 40 and the base plate 10. The inspector can determine whether the test piece 40 is qualified by observing whether the standard ruler 31 can enter between the test piece 40 and the base plate 10.

[0034] Please refer to Figure 3 In this embodiment, the test piece 40 is provided with three threaded posts 41. Correspondingly, three test areas are provided on the base plate 10, with each threaded post 41 corresponding to a test area. A feeler gauge assembly 30 is positioned within each test area, meaning each feeler gauge assembly 30 is positioned at the edge of a threaded post 41. The standard ruler 31 has a certain length; ensuring that the threaded post 41 is within the corresponding rotational path of the standard ruler 31 is sufficient.

[0035] The standard ruler 31 is flat and is placed on the surface of the base plate 10. One end of the standard ruler 31 is hinged by a screw, so that the standard ruler 31 can rotate around the screw connection position.

[0036] In one embodiment, the base plate 10 is provided with a plurality of threaded holes 11, which are used to connect with threaded posts 41 on the test piece 40. The number of threaded holes 11 is the same as the number of threaded posts 41, and the positions are arranged in a one-to-one correspondence. During testing, each threaded post 41 is associated with a threaded hole 11. Screws are screwed into the threaded holes 11 and threaded posts 41 to achieve positioning of the test piece 40.

[0037] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A flatness detection device, characterized in that: The flatness detection device comprises: base plate; A pressing assembly, the pressing assembly being arranged on the bottom plate and being used to press the workpiece to be tested onto the bottom plate; The feeler gauge assembly is rotatably arranged on the base plate. When the pressing assembly presses the workpiece to be measured on the base plate, the feeler gauge assembly is rotated to pass between the base plate and the workpiece to be measured.

2. The flatness detection device according to claim 1, wherein: The pressing assembly comprises: pressure rod; A rotating member, one end of the pressing rod is connected to the rotating member, and the other end of the pressing rod rotates toward one side of the bottom plate to press the workpiece to be tested onto the bottom plate.

3. The flatness detection device according to claim 2, wherein: The pressure rod is provided with an avoidance groove, and the shape of the avoidance groove is adapted to the shape of the workpiece to be tested.

4. The flatness detection device according to claim 2, wherein: The rotating member comprises: a mounting plate, the mounting plate being arranged on the bottom plate; Two connecting plates, the two connecting plates are arranged opposite to each other on the mounting plate, and one end of the pressure rod is arranged between the two connecting plates; A pin shaft is provided on the pressure rod and the two connecting plates.

5. The flatness detection device according to claim 4, wherein: The mounting plate and the two connecting plates are integrally formed.

6. The flatness detection device according to claim 2, wherein: The pressing rod is detachably connected to the rotating member.

7. The flatness detection device according to claim 1, wherein: The feeler gauge assembly comprises: A standard ruler, the standard ruler is arranged on the bottom plate, and the surface of the standard ruler is attached to the surface of the bottom plate; A hinge is provided at one end of the standard ruler so that the other end of the standard ruler rotates with the hinge as the center.

8. The flatness detection device according to claim 7, wherein: The hinge is a screw.

9. The flatness detection device according to claim 1, wherein: The bottom plate is provided with a plurality of threaded holes, and the threaded holes are used to connect with the threaded columns on the test piece.

10. The flatness detection device according to any one of claims 1 to 9, wherein: The bottom plate is provided with a plurality of test areas, and the number of the feeler gauge assemblies is plural, wherein at least one feeler gauge assembly is provided in each of the test areas.

Citation Information

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