Structural composite aluminum plate flatness detection device

By designing a structural composite aluminum plate flatness detection device and adopting assembly line automatic detection and multi-angle detection methods, the time-consuming and labor-intensive problems of existing detection methods are solved, and efficient and accurate flatness detection is achieved.

CN223361428UActive Publication Date: 2025-09-19CHINA CONSTR SECOND BUREAU DECORATION ENG CO
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Patent Information

Application Number
CN202422969981.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-09-19
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing flatness detection method of composite aluminum plates is time-consuming and labor-intensive, making it difficult to achieve efficient and automated detection.

Method used

A structural composite aluminum plate flatness detection device is designed. It adopts assembly line automatic detection, realizes multi-angle detection through the cooperation of conveying device and transmission device, and performs automatic detection using gap sensor and leveling plate.

Benefits of technology

The efficiency of flatness detection of composite aluminum plates is improved, ensuring the accuracy and consistency of detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flatness detection device for a structural composite aluminum plate. The device comprises a mounting frame arranged in the middle of the rear side of a conveying assembly line, the conveying assembly line comprises two first conveying devices, a second transmission device is installed between the two first conveying devices, the second transmission device comprises a fixing plate fixedly installed between the two first conveying devices, and a U-shaped plate is fixedly connected to the bottom of the fixing plate. According to the utility model, the transmission device I and the transmission device II are matched for use, so that the composite aluminum plate is transmitted and steered, and the flatness of the composite aluminum plate is automatically detected through the matched use of the mounting frame, the fixing rod, the leveling plate and the gap sensor; and the flatness of the composite aluminum plate is detected at multiple angles under the rotation of the transmission device II, so that the purposes of effectively improving the flatness detection efficiency of the aluminum plate and enabling the detection effect to be better can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of composite aluminum plate flatness production, in particular to a structural composite aluminum plate flatness detection device. Background Art

[0002] Composite aluminum panels are composed of three parts: the outer surface layer, the middle layer and the back layer. The outer surface layer is pure aluminum or aluminum alloy, the middle layer is a polymer composite material, and the back layer is a metal material such as aluminum or aluminum alloy. Due to its light weight, high strength, waterproof and fireproof characteristics, it is widely used in building curtain wall decoration.

[0003] Composite aluminum panels are made using a lamination process, where three layers of material are bonded together with adhesive. After production, they need to undergo a series of tests, including flatness, wind and water resistance, etc. The most common method for flatness detection is for operators to use a long pole to visually check whether there is a gap between the long pole and the aluminum panel. This method is time-consuming and labor-intensive, so it is necessary to design a structural composite aluminum panel flatness detection device that uses an assembly line-type automatic detection method for composite aluminum panels, and performs multi-angle detection, effectively improving the efficiency of aluminum panel flatness detection while achieving better detection results. Utility Model Content

[0004] The purpose of this utility model is to provide a structural composite aluminum plate flatness detection device, which has the advantages of adopting an assembly line-type automatic detection method for composite aluminum plates and multi-angle detection, effectively improving the efficiency of aluminum plate flatness detection while achieving better detection results, thereby solving the above-mentioned technical problems.

[0005] The technical solution of the utility model to solve the above technical problems is as follows: a structural composite aluminum plate flatness detection device, which includes a mounting frame arranged in the middle of the rear side of a transmission line: the transmission line includes two transmission devices 1, a transmission device 2 is installed between the two transmission devices 1, the transmission device 2 includes a fixed plate fixedly installed between the two transmission devices 1, the bottom of the fixed plate is fixedly connected to a U-shaped plate, the inner cavity of the U-shaped plate is fixedly installed with a motor 1, the output shaft of the motor 1 is fixedly connected to a rotating shaft rotatably connected to the inside of the fixed plate, the top of the rotating shaft is fixedly connected to a rectangular plate, and the top of the rectangular plate is fixedly installed It is equipped with a belt conveyor, and the top of the transmission line transmits multiple composite aluminum plates. The mounting frame includes a column, and a mounting plate is welded to the bottom of the column. The mounting plate is fixed to the ground by multiple expansion bolts. Two short plates are welded to the top of the front side of the column, and the top of the short plate at the top is fixedly installed with Motor 2. The output shaft of Motor 2 is fixedly connected to a threaded column that is rotatably connected to the inside of the two short plates. The surface of the threaded column is threadedly connected to a long plate. Multiple fixing rods are welded to the bottom of the long plate, and multiple leveling plates are installed between the bottoms of the multiple fixing rods. A gap sensor is fixedly installed on the front side of the leveling plate.

[0006] The above-mentioned device for detecting flatness of structural composite aluminum plates of the present invention is further provided with: the rear side of the long plate penetrates into the interior of the column, and the front side of the column is provided with a guide groove adapted to the rear side of the long plate.

[0007] The above-mentioned device for detecting the flatness of a structural composite aluminum plate of the present invention is further characterized in that: the plurality of fixing rods are arranged transversely, and the plurality of leveling plates are arranged longitudinally.

[0008] The above-mentioned structural composite aluminum plate flatness detection device of the present invention further comprises: a limit ring rotatably connected to the interior of the fixed plate is fixedly connected to the surface of the rotating shaft.

[0009] The above-mentioned device for detecting flatness of structural composite aluminum plates of the present invention is further provided with pulleys installed on both sides of the bottom of the rectangular plate, and a wheel groove adapted to the pulley is provided on the top of the fixed plate.

[0010] The above-mentioned device for detecting the flatness of structural composite aluminum plates of the present invention is further provided with a pushing device installed on the right side of the rear side of the transmission line.

[0011] The utility model is a structural composite aluminum plate flatness detection device as described above, further comprising: the pushing device includes an L-shaped plate fixedly installed on the rear side of the transmission line, an electric push rod is fixedly installed on the left side inside the L-shaped plate, and the output end of the electric push rod is fixedly connected to the push plate.

[0012] The above-mentioned structural composite aluminum plate flatness detection device of the present invention further comprises: a guide rod is slidably connected to the right side of the inside of the L-shaped plate, and the front side of the guide rod is fixedly connected to the rear side of the push plate.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model transmits and steers the composite aluminum plate through the coordinated use of the conveying device 1 and the transmission device 2. The coordinated use of the mounting frame, the fixing rod, the leveling plate and the gap sensor automatically detects the flatness of the composite aluminum plate. The flatness of the composite aluminum plate is detected at multiple angles under the rotation of the transmission device 2, thereby effectively improving the efficiency of the aluminum plate flatness detection and achieving better detection results.

[0015] 2. The utility model uses the pulley and the wheel groove in combination, so that the motor drives the rectangular plate to rotate on the top of the fixed plate, which plays a role in receiving and guiding, and supports the rectangular plate, thereby ensuring the stability of the rectangular plate during rotation.

[0016] 3. The utility model plays a role in pushing the composite aluminum plate through the setting of the pushing device. When the composite aluminum plate is detected to be unqualified and is conveyed to the front side of the pushing device, the pushing device can push the unqualified composite aluminum plate away from the top of the conveying device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or other advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings. These drawings are only illustrative and do not limit the present invention, wherein:

[0018] Figure 1 This is a schematic diagram of a main perspective view of an embodiment of the utility model;

[0019] Figure 2 It is a partial front view schematic diagram of an embodiment of the utility model;

[0020] Figure 3 This is a schematic cross-sectional view of a fixing plate according to an embodiment of the present invention;

[0021] Figure 4 This is a partial front view of a mounting frame according to an embodiment of the present invention;

[0022] Figure 5 This is a front perspective schematic diagram of a pushing device according to an embodiment of the present invention.

[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0024] 1. Transmission line, 11. Transmission device 1, 12. Transmission device 2, 121. Fixed plate, 122. U-shaped plate, 123. Motor 1, 124. Rotating shaft, 125. Rectangular plate, 126. Belt conveyor, 13. Composite aluminum plate, 2. Mounting frame, 21. Column, 22. Mounting plate, 23. Short plate, 24. Motor 2, 25. Threaded column, 26. Long plate, 3. Guide groove, 4. Fixed rod, 5. Leveling plate, 6. Gap sensor, 7. Limiting ring, 8. Pulley, 9. Wheel groove, 10. Pushing device, 101. L-shaped plate, 102. Electric push rod, 103. Guide rod, 104. Push plate. DETAILED DESCRIPTION

[0025] Hereinafter, an embodiment of the structural composite aluminum plate flatness detection device of the present invention will be described with reference to the accompanying drawings.

[0026] The embodiments described herein are specific embodiments of the present invention and are used to illustrate the concept of the present invention. They are illustrative and exemplary and should not be construed as limiting the embodiments and scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and the disclosure of the specification, including technical solutions that adopt any obvious substitutions and modifications to the embodiments described herein.

[0027] The accompanying drawings in this specification are schematic diagrams that assist in illustrating the concepts of the present invention and schematically illustrate the shapes of the various components and their interrelationships. Please note that to clearly illustrate the structures of the various components of the embodiments of the present invention, the drawings are not drawn to the same scale. The same reference numerals are used to indicate the same parts.

[0028] Figure 1-5The structural composite aluminum plate flatness detection device of an embodiment of the present invention is shown, which includes a mounting frame 2 arranged in the middle of the rear side of a transmission line 1: the transmission line 1 includes two conveying devices 11, and a transmission device 2 12 is installed between the two conveying devices 11. The transmission device 2 12 includes a fixed plate 121 fixedly installed between the two conveying devices 11, and the bottom of the fixed plate 121 is fixedly connected to a U-shaped plate 122, and the inner cavity of the U-shaped plate 122 is fixedly installed with a motor 123. The output shaft of the motor 123 is fixedly connected to a rotating shaft 124 that is rotatably connected to the inside of the fixed plate 121, and the top of the rotating shaft 124 is fixedly connected to a rectangular plate 125. The top of the rectangular plate 125 is fixedly installed. Equipped with a belt conveyor 126, the top of the transmission line 1 transmits multiple composite aluminum plates 13, the mounting frame 2 includes a column 21, the bottom of the column 21 is welded with a mounting plate 22, the mounting plate 22 is fixed to the ground by multiple expansion bolts, two short plates 23 are welded to the top of the front side of the column 21, and a motor 24 is fixedly installed on the top of the short plate 23 at the top. The output shaft of the motor 24 is fixedly connected with a threaded column 25 that is rotatably connected to the inside of the two short plates 23. The surface of the threaded column 25 is threadedly connected with a long plate 26. The rear side of the long plate 26 passes through the interior of the column 21, and the front side of the column 21 is provided with a guide groove 3 that is adapted to the rear side of the long plate 26. The bottom of the long plate 26 is welded with multiple fixed A plurality of leveling plates 5 are installed between the bottoms of the fixed rods 4, the plurality of fixed rods 4 are arranged horizontally, and the plurality of leveling plates 5 are arranged longitudinally. A gap sensor 6 is fixedly installed on the front side of the leveling plate 5, and the surface of the rotating shaft 124 is fixedly connected with a limit ring 7 rotatably connected to the inside of the fixed plate 121. Pulleys 8 are installed on both sides of the bottom of the rectangular plate 125, and a wheel groove 9 is provided on the top of the fixed plate 121 to match the pulley 8. Through the coordinated use of the pulley 8 and the wheel groove 9, the motor 123 drives the rectangular plate 125 to rotate on the top of the fixed plate 121, which plays a role in receiving and guiding, and supports the rectangular plate 125, thereby ensuring that the rectangular plate 125 rotates Stability, a pushing device 10 is installed on the right side of the rear side of the transmission line 1, and the pushing device 10 includes an L-shaped plate 101 fixedly installed on the rear side of the transmission line 1, and an electric push rod 102 is fixedly installed on the left side inside the L-shaped plate 101, and the output end of the electric push rod 102 is fixedly connected to the push plate 104, and the right side inside the L-shaped plate 101 is slidably connected to the guide rod 103, and the front side of the guide rod 103 is fixedly connected to the rear side of the push plate 104. Through the setting of the pushing device 10, the composite aluminum plate 13 is pushed. When the composite aluminum plate 13 is detected as unqualified and conveyed to the front side of the pushing device 10, the pushing device 10 is able to push the unqualified composite aluminum plate 13 away from the top of the transmission device 11.

[0029] Working principle: When the present invention is used, the user places multiple composite aluminum plates 13 on the top of the left conveyor 11 in sequence. When the conveyor 11 is running, the composite aluminum plates 13 are transmitted to the top of the transmission device 2 12. At this time, the motor 24 is operated to rotate the threaded column 25. The rotation of the threaded column 25 drives the long plate 26 to move downward, and then the long plate 26 drives multiple leveling plates 5 to fit on the top of the composite aluminum plate 13. At the same time, the gap sensor 6 is operated to monitor the gap between the leveling plate 5 and the composite aluminum plate 13. Then the motor 24 is operated to drive the leveling plate 5 to rise and separate from the top of the composite aluminum plate 13. Then the motor 123 is operated. When the motor 123 is operated, the rotating shaft 124 drives the rectangular plate 125 to rotate, and then the composite aluminum plate 13 is rotated. After the angle of the composite aluminum plate 13 changes, the motor 2 24 drives the leveling plate 5 to fall, so that the gap sensor 6 detects it, and so on. The motor 123 drives the composite aluminum plate 13 to rotate 180 degrees and then the inspection is completed. At this time, the belt conveyor 126 is able to operate to transfer the composite aluminum plate 13 to the top of the right L-shaped plate 101. If the composite aluminum plate 13 is unqualified, the electric push rod 102 is able to operate to drive the push plate 104 to push the composite aluminum plate 13 forward and away from the top of the conveyor 11. The above-mentioned conveyor 11, belt conveyor 126, and gap sensor 6 are all existing technologies and will not be elaborated on here. The above-mentioned behavior is briefly described as multiple composite aluminum plates 13 pass through the top of the left conveyor 11 to the top of the transmission device 2 12 in turn for multi-angle inspection. If they are qualified, they are transferred to the same position through the right conveyor 11. If they are unqualified, they are pushed away from the top of the conveyor 11 by the pushing device 10. Whether the inspection is qualified is programmed by the operator according to the actual situation, which can effectively improve the efficiency of the aluminum plate flatness inspection while making the inspection effect better.

[0030] To sum up: the structural composite aluminum plate flatness detection device, through the coordinated use of the conveying device 11 and the transmission device 2 12, can transmit and turn the composite aluminum plate 13, and through the coordinated use of the mounting frame 2, the fixing rod 4, the leveling plate 5 and the gap sensor 6, the flatness of the composite aluminum plate 13 can be automatically detected, and the flatness of the composite aluminum plate 13 can be detected at multiple angles under the rotation of the transmission device 2 12, thereby achieving the purpose of effectively improving the efficiency of the aluminum plate flatness detection while achieving better detection results.

[0031] The technical features disclosed above are not limited to the disclosed combinations with other features. Those skilled in the art can also make other combinations between the technical features according to the purpose of the utility model to achieve the purpose of the utility model.

Claims

1. A structural composite aluminum plate flatness detection device, characterized in that: The invention comprises a mounting frame (2) arranged in the middle of the rear side of a transmission line (1): the transmission line (1) comprises two transmission devices (11), a transmission device (12) is installed between the two transmission devices (11), the transmission device (12) comprises a fixed plate (121) fixedly installed between the two transmission devices (11), the bottom of the fixed plate (121) is fixedly connected to a U-shaped plate (122), the inner cavity of the U-shaped plate (122) is fixedly installed with a motor (123), the output shaft of the motor (123) is fixedly connected to a rotating shaft (124) rotatably connected to the inside of the fixed plate (121), the top of the rotating shaft (124) is fixedly connected to a rectangular plate (125), and the top of the rectangular plate (125) is installed with a belt conveyor (126). The top of the line (1) is provided with a plurality of composite aluminum plates (13), the mounting frame (2) comprises a column (21), a mounting plate (22) is welded to the bottom of the column (21), the mounting plate (22) is fixedly mounted on the ground by a plurality of expansion bolts, two short plates (23) are welded to the top of the front side of the column (21), a motor 2 (24) is fixedly mounted on the top of the short plate (23) at the top, an output shaft of the motor 2 (24) is fixedly connected to a threaded column (25) rotatably connected to the inside of the two short plates (23), a surface of the threaded column (25) is threadedly connected to a long plate (26), a plurality of fixing rods (4) are welded to the bottom of the long plate (26), a plurality of leveling plates (5) are mounted between the bottoms of the plurality of fixing rods (4), and a gap sensor (6) is fixedly mounted on the front side of the leveling plate (5).

2. The structural composite aluminum plate flatness detection device according to claim 1, characterized in that: The rear side of the long plate (26) penetrates into the interior of the column (21), and the front side of the column (21) is provided with a guide groove (3) adapted to the rear side of the long plate (26).

3. The structural composite aluminum plate flatness detection device according to claim 2, characterized in that: The plurality of fixing rods (4) are arranged transversely, and the plurality of leveling plates (5) are arranged longitudinally.

4. The structural composite aluminum plate flatness detection device according to claim 3, characterized in that: A limiting ring (7) rotatably connected to the interior of the fixed plate (121) is fixedly connected to the surface of the rotating shaft (124).

5. The structural composite aluminum plate flatness detection device according to claim 4, characterized in that: Pulleys (8) are installed on both sides of the bottom of the rectangular plate (125), and a wheel groove (9) adapted for the pulley (8) is opened on the top of the fixed plate (121).

6. The structural composite aluminum plate flatness detection device according to claim 5, characterized in that: A pushing device (10) is installed on the right side of the rear side of the transmission line (1).

7. The structural composite aluminum plate flatness detection device according to claim 6, characterized in that: The pushing device (10) comprises an L-shaped plate (101) fixedly mounted on the rear side of the transmission line (1), an electric push rod (102) fixedly mounted on the left side inside the L-shaped plate (101), and a push plate (104) fixedly connected to the output end of the electric push rod (102).

8. The structural composite aluminum plate flatness detection device according to claim 7, characterized in that: The right side of the interior of the L-shaped plate (101) is slidably connected to a guide rod (103), and the front side of the guide rod (103) is fixedly connected to the rear side of the push plate (104).