Bracket of tunnel segment
By designing a highly adaptable tunnel segment bracket, the problem of traditional brackets not fitting tightly when the segment size and shape change is solved, stable support for segments of different shapes and sizes is achieved, and the safety and accuracy of detection are improved.
Patent Information
- Application Number
- CN202422657704.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
When the size and shape of the pipe segments change, the traditional pipe segment bracket does not fit tightly against the pipe segment, resulting in insufficient support stability, which leads to inaccurate detection results and may even cause safety accidents.
A tunnel segment bracket is designed, including a base plate, a rotating support, a telescopic support and a side support. The rotating support can adjust the angle to fit closely with the bottom surface of the segment, the telescopic support can adjust the length to fit closely with the bottom surface of the segment, and the side support can cooperate with the splicing groove through the rolling block to adapt to segments of different sizes and shapes.
The adaptability and support stability of the bracket are improved, ensuring that the pipe segment remains stable during the inspection process, and improving the accuracy and safety of the inspection results.
Smart Images

Figure CN223361471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel segment detection, in particular to a bracket for a tunnel segment. Background Art
[0002] After tunnel segments are formed, they undergo multiple tests, including dimensional accuracy, form and position deviations, leakage resistance, and mechanical properties. These tests ensure the reliability and safety of the segments when assembled into tunnel lining rings, thereby guaranteeing the long-term stability and durability of the tunnel. Segment brackets play an indispensable role in the segment testing process, not only supporting and transporting the segments but also ensuring their stability and safety during testing.
[0003] Traditional segment brackets are usually only suitable for a single type of segment. When the size and shape of the segment changes, the bracket is not tightly fitted to the segment, the bracket's support stability is insufficient, and the segment is prone to displacement or tilt during inspection, affecting the inspection results and even potentially causing safety accidents. Utility Model Content
[0004] The main purpose of the utility model is to propose a bracket for tunnel segments, aiming to solve the technical problems in the prior art that when the size and shape of the segments change, the bracket and the segments are not fitted tightly enough and the supporting stability of the bracket is insufficient.
[0005] To achieve the above-mentioned purpose, the bracket of the tunnel segment proposed in the present invention is used to support the segment, and a splicing groove is opened on the side of the segment, and the bracket of the tunnel segment includes a base plate, a rotating support, a telescopic support and a side support, and a hinge seat is provided on the base plate; the rotating support is inclined relative to the base plate, the bottom of the rotating support is hinged to the hinge seat, and the top of the rotating support is supported on the bottom surface of the segment; the telescopic support is provided on the base plate and can be telescoped vertically, the top of the telescopic support is supported on the bottom surface of the segment, and the telescopic support is spaced apart from the rotating support; the side support is vertically provided, the bottom of the side support is connected to the base plate, and the top of the side support is provided with a rolling assembly, and the rolling assembly includes a rolling block, and the rolling block extends into the splicing groove and rolls with the splicing groove.
[0006] In one embodiment, the rolling assembly further includes a first connecting plate and a second connecting plate, the rolling block is rotatably connected to the first connecting plate, the top of the side support is fixedly connected to the second connecting plate, the first connecting plate and the second connecting plate are detachably connected, and the first connecting plate can be connected to any height position of the second connecting plate.
[0007] In one embodiment, the rolling block is cylindrical and perpendicular to the first connecting plate.
[0008] In one embodiment, a connecting hole extending vertically is formed on the second connecting plate, and the first connecting plate and the second connecting plate are connected by bolts passing through the connecting hole.
[0009] In one embodiment, the telescopic support includes a support rod, a sleeve and a fastener, the bottom of the support rod extends into the sleeve and telescopically cooperates with the sleeve, the top of the support rod is supported on the bottom surface of the pipe segment, and the fastener is passed through the wall of the sleeve and can abut against the side wall of the support rod.
[0010] In one embodiment, the fastener is a screw, and the side wall of the sleeve is provided with a screw hole that is threadably matched with the screw.
[0011] In one embodiment, the number of the rotation support, the telescopic support and the side support are all multiple, the multiple telescopic supports are supported at intervals in the middle of the bottom surface of the pipe segment, the multiple rotation supports are supported at intervals on the edge of the bottom surface of the pipe segment, and the multiple side supports are supported at intervals on the side of the pipe segment.
[0012] In one embodiment, a pad is provided on the top of the rotating support and the top of the telescopic support, and the top of the pad forms an arc-shaped abutting surface, and the curvature of the abutting surface matches the curvature of the tube segment.
[0013] In one embodiment, a gasket is provided between the backing plate and the tube segment.
[0014] In one embodiment, the gasket is a rubber gasket or a polyurethane gasket.
[0015] The bracket for tunnel segments proposed in the present invention provides support for the segments by arranging rotating supports, telescopic supports, and side supports at intervals on the bottom plate. The rotating supports can adjust their support angles according to the curvature of the bottom surface of the segments, thereby ensuring that they always fit closely with the bottom surface of the segments. After the rotating supports have adjusted their angles and are fixed, the length of the telescopic supports is adjusted so that the top of the telescopic supports fits closely with the bottom surface of the segments, thereby distributing the weight of the segments through the telescopic supports. The side supports slide with the joint grooves on the sides of the segments through rolling blocks, so that the side supports can provide lateral support for segments of different sizes and curvatures, allowing the segments to be positioned for lateral displacement. The flexible arrangement of the rotating supports, telescopic supports, and side supports allows the bracket to adapt to segments of different shapes and sizes, effectively improving the bracket's adaptability. The bracket can provide stable support when supporting segments of different shapes and sizes, with good support stability, ensuring that the segments remain stable during the inspection process, thereby improving safety during the inspection process and ensuring more accurate inspection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0017] Figure 1 A structural schematic diagram of an embodiment of a bracket for a tunnel segment provided by the present invention;
[0018] Figure 2 A side structural diagram of an embodiment of a bracket for a tunnel segment provided by the present invention;
[0019] Figure 3 This is a structural schematic diagram of an embodiment of a rolling assembly in a bracket of a tunnel segment provided by the present invention;
[0020] Figure 4 This is a structural schematic diagram of an embodiment of a telescopic support in a bracket of a tunnel segment provided by the utility model.
[0021] Description of Figure Numbers:
[0022] 10. Bottom plate; 11. Articulated seat; 20. Rotation support; 30. Telescopic support; 31. Support rod; 32. Sleeve; 33. Fastener; 40. Side support; 41. Rolling assembly; 411. Rolling block; 412. First connecting plate; 413. Second connecting plate; 4131. Connecting hole; 4132. Bolt; 50. Pad; 51. Gasket; 60. Segment; 61. Splicing groove.
[0023] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0025] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0027] The description of the directions "upper" and "lower" in this utility model is as follows: Figure 1 and Figure 2 The directions shown are for reference only and are used to explain the Figure 1 and Figure 2 The relative positional relationship between the components in the shown posture. If the specific posture changes, the directional indication will also change accordingly.
[0028] Traditional segment brackets are usually only suitable for a single type of segment. When the size and shape of the segment changes, the bracket is not tightly fitted to the segment, the bracket's support stability is insufficient, and the segment is prone to displacement or tilt during inspection, affecting the inspection results and even potentially causing safety accidents.
[0029] The present invention proposes a bracket for a tunnel segment 60, which is used to support the segment 60. A splicing groove 61 is opened on the side of the segment 60. The bracket for the tunnel segment 60 proposed by the present invention includes a base plate 10, a rotating support 20, a telescopic support 30 and a side support 40. A hinge seat 11 is provided on the base plate 10; the rotating support 20 is tilted relative to the base plate 10, the bottom of the rotating support 20 is hinged to the hinge seat 11, and the top of the rotating support 20 is supported on the bottom surface of the segment 60; the telescopic support 30 is provided on the base plate 10 and can be telescopic in the vertical direction, the top of the telescopic support 30 is supported on the bottom surface of the segment 60, and the telescopic support 30 is spaced apart from the rotating support 20; the side support 40 is vertically provided, the bottom of the side support 40 is connected to the base plate 10, and the top of the side support 40 is provided with a rolling assembly 41. The rolling assembly 41 includes a rolling block 411. The rolling block 411 extends into the splicing groove 61 and rolls with the splicing groove 61.
[0030] See also Figure 1 and Figure 2 , Figure 1 and Figure 2 The vertical direction is defined as the vertical direction. The rotating support 20 and the telescopic support 30 are spaced apart on the base plate 10 and jointly support the bottom surface of the segment 60, which has a curved surface. The side supports 40 are disposed on the base plate 10 and support the sides of the segment 60. The bracket, through the rotating support 20, the telescopic support 30, and the side supports 40, provides stable support for the segment 60. The rotating support 20 is hinged to the hinge seat 11, allowing it to rotate relative to the base plate 10. This allows the rotating support 20 to adjust its support angle for the segment 60 according to the curvature of the segment 60, ensuring that the rotating support 20 always supports the bottom surface of the segment 60 perpendicularly, thereby ensuring that the top of the rotating support 20 is in close contact with the bottom surface of the segment 60. The telescopic support 30 extends vertically and can be retracted vertically, allowing the telescopic support 30 to adjust its length according to the curvature of the segment 60, ensuring that the top of the vertical support is in close contact with the bottom surface of the segment 60. Splicing grooves 61 are formed on the sides of the segments 60 to connect and secure the segments 60 to each other. The side supports 40 extend into the splicing grooves 61 via rolling blocks 411 to provide lateral support to the segments 60 and prevent lateral displacement. Since the joints of segments 60 of different shapes and sizes are located at different positions, the rolling blocks 411 can roll along the splicing grooves 61, allowing the side supports 40 to roll and fit at different positions on the segments 60, ensuring that the side supports 40 can provide lateral support for segments 60 of varying sizes and curvatures.
[0031] The bracket of the tunnel segment 60 proposed by the present invention provides support for the segment 60 by arranging rotating supports 20, telescopic supports 30 and side supports 40 at intervals on the base plate 10. The rotating supports 20 can adjust their own support angles according to the different curvatures of the bottom surface of the segment 60, thereby ensuring that they are always in close contact with the bottom surface of the segment 60; after the rotating support 20 is adjusted and fixed, the top of the telescopic support 30 is made to fit closely with the bottom surface of the segment 60 by adjusting the length of the telescopic support 30, so that the weight of the segment 60 is distributed through the telescopic support 30; the side supports 40 slide with the splicing groove 61 on the side of the segment 60 through the rolling blocks 411, so that the side supports 40 can provide lateral support for segments 60 of different sizes and curvatures, and prevent the segment 60 from undergoing lateral displacement. Through the flexible setting of the rotating support 20, the telescopic support 30 and the side support 40, the bracket can adapt to pipe segments 60 of different shapes and sizes, effectively improving the adaptability of the bracket; the bracket can provide stable support when supporting pipe segments 60 of different shapes and sizes, and the support stability is good, ensuring that the pipe segment 60 remains stable during the detection process, thereby improving the safety of the detection process and ensuring that the detection results are more accurate.
[0032] In one embodiment, the rolling assembly 41 also includes a first connecting plate 412 and a second connecting plate 413, the rolling block 411 can be rotatably connected to the first connecting plate 412, the top of the side support 40 is fixedly connected to the second connecting plate 413, the first connecting plate 412 and the second connecting plate 413 can be detachably connected, and the first connecting plate 412 can be connected to any height position of the second connecting plate 413.
[0033] See also Figure 3 The rolling block 411 is rotatably connected to the first connecting plate 412. When the rolling block 411 rolls to different positions along the splicing groove 61, the first connecting plate 412 moves with the rolling block 411. The side supports 40 and the second connecting plate 413 are fixed in position. When installing the side supports 40, the first connecting plate 412 and the second connecting plate 413 are first separated from each other. When the rolling block 411 rolls until the first connecting plate 412 and the second connecting plate 413 are horizontally aligned, the first connecting plate 412 and the second connecting plate 413 are connected, so that the side supports 40 provide lateral support to the side surfaces of the tube segments 60. For pipe segments 60 of different shapes and sizes, when the first connecting plate 412 is moved to be aligned with the second connecting plate 413 in the horizontal direction, the vertical heights of the first connecting plate 412 and the second connecting plate 413 may be different. By connecting the first connecting plate 412 to different height positions on the second connecting plate 413, the side support 40 can provide stable lateral support for pipe segments 60 of different shapes and sizes, effectively improving the flexibility and adaptability of the side support 40.
[0034] In one embodiment, the rolling block 411 is cylindrical and perpendicular to the first connecting plate 412 .
[0035] It can be understood that the axial direction of the rolling block 411 is perpendicular to the first connecting plate 412. When the rolling block 411 rolls along the splicing groove 61, the side of the rolling block 411 abuts against the bottom wall of the splicing groove 61. The axis of the rolling block 411 is perpendicular to the first connecting plate 412, so that the first connecting plate 412 can abut against the side of the pipe segment 60, so that the side support 40 provides lateral support to the pipe segment 60 through the first connecting plate 412 and the second connecting plate 413.
[0036] In one embodiment, a connecting hole 4131 extending vertically is defined in the second connecting plate 413 , and the first connecting plate 412 and the second connecting plate 413 are connected via bolts 4132 passing through the connecting hole 4131 .
[0037] Furthermore, by providing a vertically extending connection hole 4131 on the second connection plate 413, the first connection plate 412 can be connected to the second connection plate 413 at any position along the vertical direction, thereby adapting to pipe segments 60 of different sizes and shapes, thereby improving the versatility and applicability of the bracket.
[0038] In one embodiment, the telescopic support 30 includes a support rod 31, a sleeve 32 and a fastener 33. The bottom of the support rod 31 extends into the sleeve 32 and telescopically cooperates with the sleeve 32. The top of the support rod 31 is supported on the bottom surface of the pipe segment 60. The fastener 33 is passed through the wall of the sleeve 32 and can abut against the side wall of the support rod 31.
[0039] See also Figure 4 The bottom of the support rod 31 extends into the sleeve 32 and forms a telescopic fit with the sleeve 32. The length of the telescopic support 30 can be adjusted by adjusting the length of the bottom of the support rod 31 extending into the sleeve 32, allowing the support rod 31 to fit the bottom of segments 60 of different shapes and sizes. Fasteners 33 are provided through the side of the sleeve 32 and can abut against the sidewall of the support rod 31. When the top of the support rod 31 abuts the segment 60, the fasteners 33 secure the sleeve 32 to the telescopic rod, thereby fixing the length of the telescopic support 30 and providing stable vertical support for the segment 60.
[0040] In one embodiment, the fastener 33 is a screw, and a screw hole that matches the screw thread is defined on the side wall of the sleeve 32 .
[0041] Furthermore, a screw is provided through the side wall of the sleeve 32. By tightening the screw, the end of the screw presses against the side wall of the support rod 31, thereby maintaining the sleeve 32 and the support rod 31 relatively fixed by the screw, thereby maintaining the length of the telescopic support 30 constant. By loosening the screw, the sleeve 32 and the support rod 31 can be moved relative to each other, thereby facilitating adjustment of the length of the support rod 31 extending into the sleeve 32, thereby adjusting the length of the telescopic support 30. The screw arrangement is simple and easy to adjust.
[0042] In one embodiment, the number of the rotating supports 20, telescopic supports 30 and side supports 40 is multiple, and the multiple telescopic supports 30 are supported at intervals in the middle of the bottom surface of the pipe segment 60, the multiple rotating supports 20 are supported at intervals on the edge of the bottom surface of the pipe segment 60, and the multiple side supports 40 are supported at intervals on the side of the pipe segment 60.
[0043] It should be noted that the multiple telescopic supports 30 are arranged in an array and are symmetrically distributed about the axis of symmetry of the segment 60. Similarly, the multiple rotation supports 20 are arranged in an array and are symmetrically distributed about the axis of symmetry of the segment 60. This allows the multiple telescopic supports 30 and the multiple rotation supports 20 to distribute the weight of the segment 60. The multiple side supports 40 are spaced apart along the sides of the segment 60 and provide lateral support to the segment 60 from different directions, thereby maintaining lateral stability. The multiple rotation supports 20, the multiple telescopic supports 30, and the multiple side supports 40 effectively improve the load-bearing capacity and support stability of the bracket.
[0044] In one embodiment, a pad 50 is provided at the top of each of the rotating support 20 and the telescopic support 30. The top of the pad 50 forms an arcuate abutment surface, and the curvature of the abutment surface matches the curvature of the tube segment 60. It will be appreciated that the matching curvature of the top of the pad 50 and the tube segment 60 ensures closer and smoother contact between the pad 50 and the tube segment 60, providing a more uniform supporting force and thereby enhancing the stability of the entire bracket.
[0045] In one embodiment, a gasket 51 is provided between the backing plate 50 and the tube sheet 60 .
[0046] Furthermore, the gasket 51 is flexible. When there is a deviation between the curvature of the tube segment 60 and the curvature of the backing plate 50, the gasket 51 can deform unevenly to ensure that the backing plate 50 fits as closely as possible with the bottom of the tube segment 60, further enhancing the contact compatibility and support stability between the bracket and the tube segment 60. Furthermore, the gasket 51 can buffer the impact force of the tube segment 60 on the backing plate 50, help distribute pressure, reduce local stress concentration, and thus protect the tube segment 60 from damage.
[0047] In one embodiment, the gasket 51 is a rubber gasket 51 or a polyurethane gasket 51. Specifically, the gasket 51 is a conventional rubber gasket 51 or polyurethane gasket 51. The rubber gasket 51 has excellent elasticity and flexibility, effectively adapting to unevenness on the bottom surface of the tube segment 60 and providing uniform support. The polyurethane gasket 51 has excellent wear resistance and strength, and the hardness and elasticity of the polyurethane material can be adjusted as needed. The selection of a rubber gasket 51 or a polyurethane gasket 51 ensures that the gasket 51 effectively cushions the impact of the tube segment 60 on the backing plate 50, thereby providing effective protection for the tube segment 60.
[0048] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A bracket for a tunnel segment, characterized in that: The side of the segment is provided with a splicing groove, and the bracket of the tunnel segment includes: A bottom plate, wherein a hinge seat is provided on the bottom plate; A rotation support, wherein the rotation support is tilted relative to the base plate, the bottom of the rotation support is hinged to the hinge seat, and the top of the rotation support is supported on the bottom surface of the pipe segment; a telescopic support, the telescopic support being arranged on the bottom plate and being capable of vertical extension and contraction, the top of the telescopic support being supported on the bottom surface of the tube segment, and the telescopic support being spaced apart from the rotating support; The side support is vertically arranged, the bottom of the side support is connected to the base plate, the top of the side support is provided with a rolling assembly, the rolling assembly includes a rolling block, the rolling block extends into the splicing groove and rolls with the splicing groove.
2. The bracket for tunnel segments according to claim 1, characterized in that: The rolling assembly also includes a first connecting plate and a second connecting plate, the rolling block is rotatably connected to the first connecting plate, the top of the side support is fixedly connected to the second connecting plate, the first connecting plate and the second connecting plate are detachably connected, and the first connecting plate can be connected to any height position of the second connecting plate.
3. The bracket for tunnel segments according to claim 2, wherein: The rolling block is cylindrical and perpendicular to the first connecting plate.
4. The bracket for tunnel segments according to claim 2, wherein: A connecting hole extending vertically is formed on the second connecting plate, and the first connecting plate and the second connecting plate are connected by bolts passing through the connecting hole.
5. The bracket for tunnel segments according to claim 1, wherein: The telescopic support includes a support rod, a sleeve and a fastener. The bottom of the support rod extends into the sleeve and cooperates with the sleeve in telescopic manner. The top of the support rod is supported on the bottom surface of the pipe segment. The fastener is passed through the wall of the sleeve and can abut against the side wall of the support rod.
6. The bracket for tunnel segments according to claim 5, characterized in that: The fastener is a screw rod, and the side wall of the sleeve is provided with a screw hole that matches the screw thread.
7. The bracket for a tunnel segment according to any one of claims 1 to 6, characterized in that: The number of the rotating supports, the telescopic supports and the side supports is multiple, the multiple telescopic supports are supported at intervals in the middle of the bottom surface of the pipe segment, the multiple rotating supports are supported at intervals on the edge of the bottom surface of the pipe segment, and the multiple side supports are supported at intervals on the side of the pipe segment.
8. The bracket for a tunnel segment according to any one of claims 1 to 6, characterized in that: The top of the rotating support and the top of the telescopic support are both provided with a pad, the top of the pad forms an arc-shaped abutting surface, and the curvature of the abutting surface matches the curvature of the tube segment.
9. The bracket for tunnel segments according to claim 8, characterized in that: A gasket is provided between the backing plate and the tube sheet.
10. The bracket for tunnel segments according to claim 9, characterized in that: The gasket is a rubber gasket or a polyurethane gasket.