CCD (Charge Coupled Device) detection mechanism for blanking machine

By setting up a rotating table and CCD detection components on the blanking machine and using a rotating cylinder and adsorption parts to fix the cylindrical battery cells, the problem of inaccurate detection caused by irregular battery cell positioning is solved, and high precision and stability of battery cell detection are achieved.

CN223361484UActive Publication Date: 2025-09-19广东三丰自动化设备有限公司
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Patent Information

Application Number
CN202422877664.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-19
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The cylindrical battery cells processed by the blanking machine are not positioned in a standardized manner during the inspection process, resulting in inaccurate test results and are easily offset during movement.

Method used

The rotating table and CCD detection components are used. The rotating disk is driven by the rotating cylinder, and the cylindrical battery cell is fixed in combination with the adsorption component and the downward pressure component to ensure the accuracy of the detection position.

Benefits of technology

The accuracy and stability of cylindrical battery cell detection are improved, ensuring the reliability of the test results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223361484U_ABST
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Abstract

The utility model provides a charge coupled device (CCD) detection mechanism used on a blanking machine, which comprises a bottom plate, a rotating table piece arranged on the bottom plate and CCD detection assemblies arranged on two sides of the rotating table piece, the rotating table piece comprises a support arranged on the bottom plate and a rotating disc arranged on the support, the lower end of the support is provided with a rotating cylinder for driving the rotating disc to rotate, and the CCD detection assemblies are arranged on two sides of the rotating table piece. The two sides of the rotating disc are each provided with a detection specification block used for containing a cylindrical battery cell, and adsorption pieces are installed on the detection specification blocks so that the cylindrical battery cells can be fixed. The rotating disc is controlled to rotate through the rotating air cylinder, the detection specification block is adsorbed and fixed through the adsorption piece, displacement in the rotating process is prevented, when the cylindrical battery cell moves to a detection area, the downward pressing air cylinder controls the downward pressing block to descend so as to cooperate with the detection specification block to clamp and fix the cylindrical battery cell, and the accuracy of the detection position is improved. The CCD detection assemblies on the two sides are arranged in cooperation with the pressing assembly and the rotating disc so as to be aligned with the cylindrical battery cell for detection.
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Description

Technical Field

[0001] The utility model relates to the technical field of CCD detection devices, in particular to a CCD detection mechanism used on a blanking machine. Background Art

[0002] After the cylindrical battery cells are processed by the blanking machine, the outer circle specifications of the battery cells need to be tested. The battery cells are generally placed in the testing equipment through a displacement mechanism. Improper placement of the battery cells will affect the test results. When the testing equipment tests the battery cells in turn, it will drive the battery cells to move, and the battery cells may easily shift during the movement, thereby affecting the accuracy of the battery cell detection. Utility Model Content

[0003] The technical problem solved by the present invention is to provide a CCD detection mechanism for a blanking machine to solve the problems raised in the above background technology.

[0004] The technical problem solved by the present invention is achieved by adopting the following technical scheme: a CCD detection mechanism for a blanking machine, comprising a base plate, a rotating table mounted on the base plate, and CCD detection components arranged on both sides of the rotating table; the rotating table comprises a support mounted on the base plate and a rotating disk arranged on the support; the lower end of the support is provided with a rotating cylinder for driving the rotating disk to rotate; detection specification blocks for placing cylindrical battery cells are respectively provided on both sides of the rotating disk; adsorption parts are installed on the detection specification blocks to fix the cylindrical battery cells; a downward pressure component for fixing the cylindrical battery cells placed on the detection specification block is also provided on one side of the base plate; the CCD detection component is coordinated with the downward pressure component and the rotating disk to align the cylindrical battery cells for detection.

[0005] As a further solution of the utility model:

[0006] The support includes a frame plate and a bearing seat arranged at the upper end of the frame plate, and a rotating part rotatably installed on the bearing seat. The rotating part includes a rotating shaft and a rotating plate integrally arranged on the rotating shaft. The lower end of the rotating plate is provided with a step plate, and is supported on the bearing seat through the step plate. The rotating shaft passes through the bearing seat and is connected to the rotating cylinder for transmission. The rotating shaft is located at the lower end of the bearing seat and is a threaded structure. A anti-loosening nut is threadedly installed on the rotating shaft, and the upper end of the anti-loosening nut is supported on the bearing seat so that the rotating part is clamped on both sides of the inner ring of the bearing seat to improve the stability of the rotation of the rotating plate.

[0007] As a further solution of the utility model:

[0008] The rotating disk is installed at the upper end of the rotating plate, and grooves are provided on both sides of the rotating disk corresponding to the detection specification blocks. The lower end of the detection specification block is provided with a convex body that cooperates with the groove. The convex body is inserted into the groove to limit the detection specification block. The detection specification block is fixed to the rotating disk by bolts.

[0009] As a further solution of the utility model:

[0010] An arc-shaped groove for placing the cylindrical battery cell is provided at the upper end of the detection specification block, and a central hole is opened in the middle of the arc-shaped groove. The adsorption component includes a suction cup embedded in the central hole, and the lower end of the suction cup is connected to the through hole of the rotating disk through an air hole. The rotating disk is installed with a connector at the through hole, and an external air pipe is used to adsorb the cylindrical battery cell through the suction cup, thereby improving the stability of the placement of the cylindrical battery cell; a sealing ring is provided at the connection between the air hole of the detection specification block and the rotating disk to improve the sealing performance.

[0011] As a further solution of the utility model:

[0012] The pressing assembly includes a pressing frame installed on the base plate, a slide slidably installed on the pressing frame, and a pressing cylinder driving the slide to move up and down. The side of the pressing frame is provided with a slide rail corresponding to the slide. The slide is slidably installed on the slide rail through a slider. The pressing cylinder is fixedly installed on the upper end of the pressing frame. The outer end of the output rod of the pressing cylinder is fixedly connected to the slide to drive the slide to move up and down. A pressing block is installed at the corresponding position of the lower end of the slide. The pressing block is provided with a corresponding groove corresponding to the cylindrical battery cell to cooperate with the detection specification block to fix the cylindrical battery cell.

[0013] As a further solution of the utility model:

[0014] The CCD detection component includes an adjustment bracket and a camera and a light source installed on the adjustment bracket. The adjustment bracket includes a vertical axis fixedly installed on the base plate, a clamping block slidably installed on the vertical axis, and a horizontal axis installed on the clamping block. The clamping block is fixedly connected to the vertical axis and the horizontal axis respectively by bolts, and the position of the clamping block can be adjusted by loosening the bolts. A base is integrally installed on one side of the horizontal axis, the camera is fixedly installed on the base, and the light source is installed at the front end of the base in conjunction with the camera.

[0015] Compared with existing technologies, the present invention offers the following advantages: the rotating disc is controlled by a rotary cylinder, and the detection specification block is fixed by an adsorption member to prevent displacement during rotation. When the cylindrical cell moves into the detection area, the downward pressure cylinder controls the downward pressure block to clamp the cylindrical cell with the detection specification block, improving the accuracy of the detection position. The CCD detection components on both sides are configured in conjunction with the downward pressure component and the rotating disc to align the cylindrical cell for detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0018] Figure 3 for Figure 2 A in the middle is an enlarged structural diagram;

[0019] Markings in the figure: 1. Base plate; 2. Support; 3. Cylindrical battery cell; 4. Suction cup; 5. Press frame; 6. Adjustment bracket; 21. Rotating disk; 22. Rotating cylinder; 23. Inspection specification block; 24. Frame; 25. Bearing seat; 26. Rotating shaft; 27. Rotating plate; 28. Anti-loosening nut; 29. ​​Protrusion; 41. Arc groove; 42. Connector; 43. Sealing ring; 51. Slide; 52. Down-pressing cylinder; 53. Down-pressing block; 61. Camera; 62. Light source; 63. Vertical axis; 64. Clamping block; 65. Horizontal axis; 66. Base frame. DETAILED DESCRIPTION

[0020] In order to make the technical means for realizing the present invention, the creative features, the objectives and the effects thereof easier to understand, the present invention is further described below with reference to specific illustrations.

[0021] like Figures 1 to 3 As shown,

[0022] The present embodiment provides a CCD detection mechanism for a blanking machine, comprising a base plate 1, a rotating table mounted on the base plate 1, and CCD detection components arranged on both sides of the rotating table. The rotating table comprises a support 2 mounted on the base plate 1 and a rotating disk 21 arranged on the support 2. The lower end of the support 2 is provided with a rotating cylinder 22 for driving the rotating disk 21 to rotate. Both sides of the rotating disk 21 are respectively provided with detection specification blocks 23 for placing cylindrical battery cells 3. Adsorption parts are installed on the detection specification blocks 23 to fix the cylindrical battery cells 3; one side of the base plate 1 is also provided with a pressing component for fixing the cylindrical battery cells 3 placed on the detection specification block 23. The CCD detection component is arranged in coordination with the pressing component and the rotating disk 21 to align the cylindrical battery cells 3 for detection.

[0023] In this embodiment, the support 2 includes a frame plate 24 and a bearing seat 25 arranged at the upper end of the frame plate 24, and a rotating part rotatably installed on the bearing seat 25. The rotating part includes a rotating shaft 26 and a rotating plate 27 integrally provided on the rotating shaft 26. The lower end of the rotating plate 27 is provided with a step plate, and is supported on the bearing seat 25 through the step plate. The rotating shaft 26 passes through the bearing seat 25 and is transmission-connected to the rotating cylinder 22. The rotating shaft 26 is located at the lower end of the bearing seat 25 and is a threaded structure. A lock nut 28 is threadedly installed on the rotating shaft 26, and the upper end of the lock nut 28 is supported on the bearing seat 25 so that the rotating part is clamped on both sides of the inner ring of the bearing seat 25 to improve the stability of the rotation of the rotating plate 27.

[0024] In this embodiment, the rotating disk 21 is installed on the upper end of the rotating plate 27, and grooves are provided on both sides of the rotating disk 21 corresponding to the detection specification block 23. The lower end of the detection specification block 23 is provided with a protrusion 29 that cooperates with the groove. The protrusion 29 is inserted into the groove to limit the detection specification block 23. The detection specification block 23 is fixed to the rotating disk 21 by bolts.

[0025] In this embodiment, an arc-shaped groove 41 for placing the cylindrical battery cell 3 is provided at the upper end of the detection specification block 23, and a central hole is opened in the middle of the arc-shaped groove 41. The adsorption component includes a suction cup 4 embedded in the central hole, and the lower end of the suction cup 4 is connected to the through hole of the rotating disk 21 through an air hole. The rotating disk 21 is installed with a connector 42 at the through hole, and an external air pipe is used to adsorb the cylindrical battery cell 3 through the suction cup 4, thereby improving the stability of the placement of the cylindrical battery cell 3; a sealing ring 43 is provided at the air hole connection between the detection specification block 23 and the rotating disk 21 to improve the sealing performance.

[0026] In this embodiment, the pressing assembly includes a pressing frame 5 installed on the base plate 1, a slide 51 slidably installed on the pressing frame 5, and a pressing cylinder 52 that drives the slide 51 to move up and down. The side of the pressing frame 5 is provided with a slide rail corresponding to the slide 51, and the slide 51 is slidably installed on the slide rail through a slider. The pressing cylinder 52 is fixedly installed on the upper end of the pressing frame 5, and the outer end of the output rod of the pressing cylinder 52 is fixedly connected to the slide 51 to drive the slide 51 to move up and down. A pressing block 53 is installed at the corresponding position of the lower end of the slide 51, and the pressing block 53 is provided with a corresponding groove corresponding to the cylindrical battery cell 3 to cooperate with the detection specification block 23 to fix the cylindrical battery cell 3.

[0027] In this embodiment, the CCD detection component includes an adjustment bracket 6 and a camera 61 and a light source 62 installed on the adjustment bracket 6. The adjustment bracket 6 includes a vertical shaft 63 fixedly installed on the base plate 1, a clamping block 64 slidably installed on the vertical shaft 63, and a horizontal shaft 65 installed on the clamping block 64. The clamping block 64 is fixedly connected to the vertical shaft 63 and the horizontal shaft 65 by bolts, so that the position of the clamping block 64 can be adjusted by loosening the bolts. A base frame 66 is integrally installed on one side of the horizontal shaft 65. The camera 61 is fixedly installed on the base frame 66, and the light source 62 is installed at the front end of the base frame 66 in conjunction with the camera 61.

[0028] Specifically, the cylindrical cell 3 is placed on the inspection specification block 23 at the top of the rotating disk 21. The suction piece absorbs and secures the inspection specification block 23. The rotating disk 21 rotates to the inspection position. The downward pressure cylinder 52 controls the downward pressure block 53 to descend to cooperate with the inspection specification block 23 to clamp and secure the cylindrical cell 3. The CCD detection components on both sides are configured in conjunction with the downward pressure components and the rotating disk 21 to align the cylindrical cell 3 for inspection. After inspection, the rotating cylinder 22 drives the rotating disk 21 to rotate the cylindrical cell 3 180 degrees to the other side, so that the next process can sort good and bad products.

[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, which fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents. It should be noted that, in this document, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or device. Without further constraints, an element defined by the phrase "comprises a..." does not preclude the existence of additional identical elements in the process, method, article or apparatus that includes the element.

Claims

1. A CCD detection mechanism for a blanking machine, characterized by: It includes a base plate, a rotating platform installed on the base plate, and CCD detection components arranged on both sides of the rotating platform. The rotating platform includes a support installed on the base plate and a rotating disk arranged on the support. The lower end of the support is provided with a rotating cylinder for driving the rotating disk to rotate. Both sides of the rotating disk are respectively provided with detection specification blocks for placing cylindrical battery cells. Adsorption parts are installed on the detection specification blocks to fix the cylindrical battery cells; one side of the base plate is also provided with a downward pressure component for fixing the cylindrical battery cells placed on the detection specification block. The CCD detection component is coordinated with the downward pressure component and the rotating disk to align the cylindrical battery cells for detection.

2. The CCD detection mechanism for a blanking machine according to claim 1, characterized in that: The support includes a frame plate and a bearing seat arranged at the upper end of the frame plate, and a rotating part rotatably installed on the bearing seat. The rotating part includes a rotating shaft and a rotating plate integrally arranged on the rotating shaft. The lower end of the rotating plate is provided with a step plate, and is supported on the bearing seat through the step plate. The rotating shaft passes through the bearing seat and is connected to the rotating cylinder for transmission. The rotating shaft is located at the lower end of the bearing seat and is a threaded structure. A anti-loosening nut is threadedly installed on the rotating shaft, and the upper end of the anti-loosening nut is supported on the bearing seat so that the rotating part is clamped on both sides of the inner ring of the bearing seat.

3. The CCD detection mechanism for a blanking machine according to claim 2, characterized in that: The rotating disk is installed at the upper end of the rotating plate, and grooves are provided on both sides of the rotating disk corresponding to the detection specification blocks. The lower end of the detection specification block is provided with a convex body that cooperates with the groove. The convex body is inserted into the groove to limit the detection specification block. The detection specification block is fixed to the rotating disk by bolts.

4. The CCD detection mechanism for a blanking machine according to claim 3, characterized in that: An arc-shaped groove for placing cylindrical battery cells is provided at the upper end of the detection specification block, and a central hole is opened in the middle of the arc-shaped groove. The adsorption component includes a suction cup embedded in the central hole, and the lower end of the suction cup is connected to the through hole of the rotating disk through an air hole. The rotating disk is equipped with a connector at the through hole to connect to the air pipe; a sealing ring is provided at the connection between the air hole of the detection specification block and the rotating disk.

5. The CCD detection mechanism for a blanking machine according to claim 1, characterized in that: The pressing assembly includes a pressing frame installed on the base plate, a slide slidably installed on the pressing frame, and a pressing cylinder driving the slide to move up and down. The side of the pressing frame is provided with a slide rail corresponding to the slide. The slide is slidably installed on the slide rail through a slider. The pressing cylinder is fixedly installed on the upper end of the pressing frame. The outer end of the output rod of the pressing cylinder is fixedly connected to the slide to drive the slide to move up and down. A pressing block is installed at the corresponding position of the lower end of the slide. The pressing block is provided with a corresponding groove corresponding to the cylindrical battery cell to cooperate with the detection specification block to fix the cylindrical battery cell.

6. The CCD detection mechanism for a blanking machine according to claim 1, characterized in that: The CCD detection component includes an adjustment bracket and a camera and a light source installed on the adjustment bracket. The adjustment bracket includes a vertical axis fixedly installed on the base plate, a clamping block slidably installed on the vertical axis, and a horizontal axis installed on the clamping block. The clamping block is fixedly connected to the vertical axis and the horizontal axis respectively by bolts, and the position of the clamping block can be adjusted by loosening the bolts. A base is integrally installed on one side of the horizontal axis, the camera is fixedly installed on the base, and the light source is installed at the front end of the base in conjunction with the camera.